Endress+Hauser Liquiline CA80FE Brief Operating Instructions Download Page 5

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Liquiline System CA80FE

About this document

Hauser

1.4

Documentation

The following instructions complement these Brief Operating Instructions and are available on

the product pages on the Internet:

• Operating Instructions Liquiline System CA80FE

• Device description

• Commissioning

• Operation

• Software description (excluding sensor menus; these are described in a separate manual -

see below)

• Device-specific diagnostics and troubleshooting

• Maintenance

• Repair and spare parts

• Accessories

• Technical data

• Operating Instructions Memosens, BA01245C

• Software description for Memosens inputs

• Calibration of Memosens sensors

• Sensor-specific diagnostics and troubleshooting

• Guidelines for communication via fieldbus and web server

• PROFIBUS, SD01188C

• Modbus, SD01189C

• Web server, SD01190C

• EtherNet/IP, SD01293C

Summary of Contents for Liquiline CA80FE

Page 1: ...erating Instructions they are not a substitute for the Operating Instructions pertaining to the device Detailed information on the device can be found in the Operating Instructions and in the other documentation available at www endress com device viewer Smart phone tablet Endress Hauser Operations App KA01237C 07 EN 05 21 71530020 2021 01 31 ...

Page 2: ...Liquiline System CA80FE 2 Endress Hauser Order code Ext ord cd Ser no www endress com deviceviewer Endress Hauser Operations App XXXXXXXXXXXX XXXXX XXXXXX XXX XXXX XX Serial number 1 3 2 A0040778 ...

Page 3: ...ication 8 3 3 Scope of delivery 9 3 4 Certificates and approvals 9 4 Installation 10 4 1 Installation conditions 10 4 2 Mounting the analyzer 15 4 3 Post installation check 23 5 Electrical connection 23 5 1 Connection conditions 24 5 2 Connecting the analyzer 24 5 3 Connecting sample preparation 30 5 4 Ensuring the degree of protection 33 5 5 Post connection check 34 6 Operation options 34 6 1 Str...

Page 4: ... Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts you to situations which may result in damage to property 1 2 Symbols Additional information tips Pe...

Page 5: ...Software description excluding sensor menus these are described in a separate manual see below Device specific diagnostics and troubleshooting Maintenance Repair and spare parts Accessories Technical data Operating Instructions Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via ...

Page 6: ...is designed for use in the following applications Monitoring of the residual concentration of dissolved iron following precipitation flocculation and filtration processes Monitoring of iron rich process waters Quality control of raw water for the food industry Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and i...

Page 7: ... rinse with clear water Then dry the cleaned areas with a cloth LCAUTION Risk of injury from door stop mechanism Always open the door fully to ensure the door stop engages properly 2 5 Product safety 2 5 1 State of the art technology The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The relevant r...

Page 8: ...l packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center NOTICE Incorrect transportation can damage the analyzer Always use a lifting truck or a fork lift to transport the analyzer 3 2 Product identification 3 2 1 Nameplate Nameplates can be found On the inside of the door on t...

Page 9: ...evice Viewer opens All of the information relating to your device is displayed in this window as well as the product documentation 3 2 3 Manufacturer address Endress Hauser Conducta GmbH Co KG Dieselstraße 24 D 70839 Gerlingen 3 3 Scope of delivery The scope of delivery comprises 1 analyzer in the version ordered with optional hardware 1 x Brief Operating Instructions hard copy 1 x Maintenance Man...

Page 10: ... certified according to guidelines TP TC 004 2011 and TP TC 020 2011 which apply in the European Economic Area EEA The EAC conformity mark is affixed to the product 4 Installation LCAUTION Incorrect transportation can cause injury and damage the device Always use a lifting truck or a fork lift to transport the analyzer Two people are needed for the installation Lift the device by the recessed grip...

Page 11: ...tion Endress Hauser 11 4 1 1 Dimensions 530 20 87 463 18 23 793 31 22 A0028820 1 Liquiline System CA80 closed version dimensions in mm in 417 16 42 793 31 22 530 20 87 A0030419 2 Liquiline System CA80 open version dimensions in mm in ...

Page 12: ...Installation Liquiline System CA80FE 12 Endress Hauser 930 36 61 654 25 74 1723 67 83 A0028821 3 Liquiline System CA80 with base dimensions in mm in ...

Page 13: ...e Protect the device against additional heating e g from a heating system Protect the device against mechanical vibrations Protect the device against corrosive gases e g hydrogen sulfide H2S Make sure to pay attention to the maximum height difference and the maximum distance from the sampling point Ensure that the unit can drain freely without any siphoning effects Make sure air can circulate free...

Page 14: ...quired for installing analyzer 330 12 99 100 3 94 A0036774 5 Minimum spacing required for mounting Engineering unit mm in 116 A0036775 6 Maximum opening angle Spacing required for installing wall mount version 750 29 53 120 4 72 Ø 11 0 43 Ø 10 7 0 42 A0036779 7 Holder unit dimensions Engineering unit mm in ...

Page 15: ...k that the analyzer is fully hooked into the wall holder unit at the top and bottom and secure the analyzer to the upper wall holder unit using the securing screw The mounting materials required to secure the device to the wall are not supplied 1 Provide the mounting materials to secure the device to the wall screws wall plugs onsite 2 Mount the wall holder unit 2 parts on the wall 3 Secure the mo...

Page 16: ...l holder unit 1 5 Fix the mount and wall holder unit in place with the screw supplied 2 4 2 2 Installing version with analyzer stand LCAUTION Incorrect installation can cause injury and damage the device If using the version with analyzer stand make sure that the analyzer stand is secured to the floor ...

Page 17: ...0 A A A A A0036783 8 Foundation plan A Fasteners 4 x M10 Dimensions of Liquiline System CA80 A0036785 9 Securing the base 1 Screw the base to the ground 2 With 2 people lift the analyzer and fit it on the base Use the recessed grips 3 Secure the base to the analyzer using the 6 screws supplied ...

Page 18: ...s in mm in When installing outdoors consideration must be given to providing correct protection against lightning 1 Prepare the foundation at the place of installation 2 Erect the post and mount it securely on the foundation using 4 fixing screws to be provided by the customer 1 1 We recommend hexagonal headed bolt with a shaft DIN 931 M10x100 with A2 quality washer suitable plug ...

Page 19: ... must be provided by the customer at the point of installation are required to mount the analyzer on the post Open end wrench 17mm AF for post retainer Torx screwdriver TX45 for analyzer wall holder unit Torx M8x20 screws Torx screwdriver TX25 for securing the wall holder unit on the post holder Torx M5x12 screw ...

Page 20: ...A80FE 20 Endress Hauser Mounting analyzer on the post A0041425 11 Analyzer mounted on post from front A0041426 12 Analyzer mounted on post from behind 1 Fit the clamp of the post retainer on the retaining rods and post using the nuts ...

Page 21: ...em CA80FE Installation Endress Hauser 21 2 Fit the counterparts and fasten the post retainer using spring washers and nuts 3 Mount the wall holder unit included in the delivery with the analyzer on the post retainer ...

Page 22: ...Installation Liquiline System CA80FE 22 Endress Hauser 4 Insert the spacer 5 Screw the suspension bracket of the wall holder unit included in the delivery with the analyzer onto the analyzer ...

Page 23: ...s to ensure they are secure 5 Electrical connection LWARNING Device is live Incorrect connection may result in injury or death The electrical connection may be performed only by an electrical technician The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein Prior to commencing connection work ensure that no voltage is...

Page 24: ...mm2 5 1 2 Outdoor version NOTICE Harmonic waves at the feed in point of the device supply voltage Higher radiation values Avoid harmonic waves at the feed in point of the device or limit them by connecting a mains filter upstream for example 5 2 Connecting the analyzer NOTICE The device does not have a power switch You must install the device near distance 3 m 10 ft an easily accessible and fused ...

Page 25: ...Memosens sensors or digital fieldbuses 1 Remove the bottle tray Lift up the recessed grip slightly and pull it towards the front 2 Remove the cover that is hooked into place 3 Remove all liquid bearing suction lines from the Liquid Manager 4 6 x Release the 6 screws of the carrier board using an Allen key ...

Page 26: ... Ph2 Release the 6 screws on the electronics compartment cover using a Phillips head screwdriver and fold out the cover towards the front 8 Only for order versions with G or NPT glands Replace the pre installed M thread cable glands with the G or NPT cable glands that are enclosed This does not affect the M32 hose glands 9 Guide the cables through the cable glands on the bottom of the device ...

Page 27: ... compartment After connecting 1 Secure the electronics compartment cover with the 6 screws 2 Fold up the carrier board and use the 6 screws to secure it after connecting 3 Tighten the cable glands on the bottom of the device to secure the cables 4 Place the bottle tray back into the housing 5 2 2 24 V version connecting the power supply In the case of devices with a 24 V power supply the connectio...

Page 28: ...he cable gland on the inner rear panel of the device and feed it up into the electronics compartment 3 Connect the power supply L N N L 1 2 3 4 A0044092 13 Terminal assignment 1 Internal 24 V voltage 2 Power supply 24 V 3 Power supply 24 V 4 Assignment functional ground The labeling on the terminal block is selected in such a way that it applies both for 24 V versions and and for the other device ...

Page 29: ...and must be provided by the customer 1 Guide the power supply cable and the cable of the hose heater from below through the cable gland on the inner rear panel of the device and feed them up into the electronics compartment 27 2 6 x Ph2 Release the 6 screws on the electronics compartment cover using a Phillips head screwdriver and fold out the cover towards the front 3 Connect the cable ...

Page 30: ...rsion 1 Terminals for power supply 2 Terminals for hose heater 5 3 Connecting sample preparation 5 3 1 Connecting the optional cleaning valve of Liquiline System CAT810 1 Disconnect the mains plug 2 To fold out the carrier board towards the front proceed as described in the Routing the cables section 3 Guide the cable through the cable gland ...

Page 31: ...he cleaning valve to the following plug in terminals SP1 N L PE 86 85 97 98 BK BK GN YE GY PK GN YE 1 2 A0028926 15 Connection scheme for Liquiline System CAT810 1 Liquiline System CAT810 100 to 120 V 200 to 240 V AC 2 Are not used 8 Secure the protective cover after connecting Make sure that no cables or hoses are jammed 9 Use the 6 screws to secure the carrier board after connecting 5 3 2 Connec...

Page 32: ...ening the screw 2 Nm 1 Disconnect the mains plug 2 To fold out the carrier board towards the front proceed as described in the Routing the cables section 3 Release a suitable hose gland on the right hand underside of the analyzer and remove the dummy plug from the gland 4 Guide the spiral hose through the hose gland 5 Order versions with G and NPT cable glands replace the pre mounted M thread cabl...

Page 33: ...o cables or hoses are jammed 12 Use the 6 screws to secure the carrier board after connecting 5 4 Ensuring the degree of protection Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required designated use may be carried out on the device delivered Exercise care when carrying out the work Individual types of protection permitte...

Page 34: ... cables strain relieved Are the cables routed without loops and cross overs Are the signal cables correctly connected as per the wiring diagram Are all plug in terminals securely engaged Are all the connection wires securely positioned in the cable terminals 6 Operation options 6 1 Structure and function of the operating menu English Č Nederlands Français Deutsch Italiano Polski eština Menu Langua...

Page 35: ...from medium Before you release any hoses make sure that no actions such as the pumping of sample are currently running or are due to start shortly Wear protective clothing goggles and gloves or take other suitable measures to protect yourself Wipe up any spilt reagent with a disposable tissue and rinse with clear water Then dry the cleaned areas with a cloth 7 1 Preparatory steps 7 1 1 Commissioni...

Page 36: ...gram that applies for your device version is provided on the inside of the door of the analyzer Only connect the hoses as specified in this diagram 2 3 RK S1 P RK S1 W1 Cu M SC D D5 D6 D7 D1 D2 7 1 2 W2 optional dilution A0041474 23 Liquiline System CA80FE single channel device S1 Standard 1 P Sample RK Reagent RK 2 3 7 Dispensers W1 Outlet D Outlet Cu Cuvette SC Sample collecting vessel M Photome...

Page 37: ... S1 W1 Cu M D S1 RK D5 D6 D7 SC SC D1 D2 7 1 2 optional dilution W2 A0041475 24 Liquiline System CA80FE two channel device S1 Standard 1 P Sample RK Reagent RK 2 3 7 Dispensers W1 Outlet D Outlet Cu Cuvette SC Sample collecting vessel M Photometer measuring cell 1 T piece ...

Page 38: ...ing system connect the intake hose supplied 1 5 m 4 92 ft to the Liquid Manager sample hose connection diagram and guide it through the hose gland of the analyzer to the outside 4 If present connect the communication cable and hose heater of the sample preparation system to the analyzer 5 Ensure that only sample that has a low solids content is supplied as otherwise there is a risk of blockage 7 2...

Page 39: ...ers inserted correctly Can the dispensers move up and down freely Are all the hose connections leak tight If sample preparation is provided has the connection been made Are the protective hoses in the hose glands strain relieved If sample preparation is not connected is the sample hose in the hose gland strain relieved Have the bottles with reagents and standard been inserted and connected 7 3 Swi...

Page 40: ...ange the measuring interval Measurement Measuring interval All the other settings can be left in the default factory settings for the time being 5 Return to the measuring mode press and hold the soft key for ESC for at least one second Your analyzer now works with your general settings Optionally connected sensors use the factory settings of the specific sensor type and the individual calibration ...

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Page 44: ...www addresses endress com 71530020 71530020 ...

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Endress+Hauser Liquiline CA80FE, Brief Operating Instructions

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