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Retractor/Users manual 

 

 

 

22 

EN 

Management 
supervisor 

The management supervisor is required to have sufficient knowledge of the product 
and advanced operating skill for this product. 
The management supervisor should manage not only the product itself but on-site 
operations that handle the product, comprehensively. 

Service engineer 

The service engineer is a worker with special knowledge and skills for installing the 
product, investigating the causes of a failure or damage, and performing repairs 
and overhauls. Service engineering (the work by the service engineer) is     
performed by our service technicians or authorized our service technicians. 

 

Emergency contact in case of malfunctions 

If any problem with the product arises, contact us or your dealer. 

 

2. 

Precautions for handling 

Incorrect handling of this product may cause damage to the product itself as well as a fire or injury. 
Thoroughly  read  the  following  precautions  and  be  sure  to  heed  the  instructions  when  handling  the 
machinery. 

WARNING

 

 

 

Do  not  use  in  explosive,  flammable  gas,  or  dusty  atmospheres,  any  place  where 
water or oil may splash, and near combustibles. This may cause fire or injury. 

 

Do not perform any modification of the product. 

 

The maintenance should be performed by a maintenance operator who has developed 
sufficient knowledge and operating skill for the retractor. 

 

 

Incorrect  usage  of  the  product  may  cause  an  injury.  Use  the  product  correctly  in 
accordance with the descriptions in this manual. 

 

Particularly,  “WARNING”,  “CAUTION”,  and  “NOTICE”  described  in  this  manual 
must be fully understood and always observed. 

 

Install the product correctly in accordance with the descriptions in this manual. 

 

CAUTION 

 

 

Be sure to perform daily and periodic inspections. 

 

3. 

Unpacking and Installation 

3-1  Packaging arrangement and transportation 

The standard set of this product is packaged for delivery in a cardboard box. 
The total weight of the package is the sum of the weight described in “4-3 Product specifications” and 
the weight of the packing materials (approximately 0.5 kg). 
When transporting the package, do not drop or allow impact to it. 
Prepare a box of a similar size for re-packaging. 

 

3-2  Checks after unpacking 

After opening the package, check that the following products are included. 
Please contact us if you find anything missing or damaged. 

 

 

Retractor (main equipment)

   

1set 

 

Operation Manual

           

1copy 

Copied 

digital 

data 

from 

http://www.endo-kogyo.co.jp/

Summary of Contents for ERL-11

Page 1: ...fe so that you can find and use it readily In case of resale or transfer of ownership of this product make sure to transfer the manual to the new owner Users Manual Retractor ERL 3 ERL 6 ERL 6S ERL 8...

Page 2: ...4 2 6 4 3 6 4 4 7 4 5 8 4 6 9 5 9 5 1 9 5 2 10 5 3 13 6 13 6 1 13 6 2 14 6 3 15 6 4 ERL 6S ERL 8S ERL 11S ERL 14S 15 6 5 16 6 6 16 7 17 7 1 17 8 18 8 1 18 9 18 9 1 18 10 18 C o p i e d d i g i t a l d...

Page 3: ...3 JP 1 3 1 2 1 2 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 4: ...4 JP 4 1 2 3 4 5 6 7 8 5 4 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 5: ...5 JP 2 3 3 1 4 2 0 5 kg 3 2 1 1 3 3 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 6: ...L 8 5 0 8 0 7 0 4 0 4 8 ERL 11 8 0 11 0 8 0 4 0 5 1 ERL 14 11 0 14 0 7 0 4 0 5 1 ERL 6S 3 0 6 0 4 5 4 0 4 4 ERL 8S 5 0 8 0 7 0 4 0 4 8 ERL 11S 8 0 11 0 8 0 4 0 5 1 ERL 14S 11 0 14 0 7 0 4 0 5 1 ERL 6S...

Page 7: ...6 ERL 6S 4 5 8 5 4 0 14 ERL 8 ERL 8S 7 0 12 0 4 0 14 ERL 11 ERL 11S 8 0 14 0 4 0 12 ERL 14 ERL 14S 7 0 17 5 4 0 10 4 4 4 4 1 6 3 4 4 2 5 2 2 4 4 3 ERL 6S ERL 8S ERL 11S ERL 14S 6 4 ERL 6S ERL 8S ERL 1...

Page 8: ...ERL 8S ERL 11S ERL 14S 0 1 2 3 4 5 6 7 8 9 0 10 20 30 40 50 60 70 80 90 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 0 20 40 60 80 100 120 140 0 2 4 6 8 10 12 14 ERL 6 ERL 6S kg ERL 8 ERL 8S kg kg ERL 11...

Page 9: ...principles for design Risk assessment and risk reduction 5 5 1 5 1 1 T 6mm 1 530mm 1 21 0 2 4 6 8 10 12 14 16 18 20 0 20 40 60 80 100 120 140 160 180 200 0 1 2 3 4 5 6 7 8 9 10 11 kg ERL 14 ERL 14S C...

Page 10: ...10 JP 5 1 2 1 2 3 4 4 2 5 6 5 2 5 2 1 1 2 3 4 10 5 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 11: ...11 JP 100 mm 5 2 2 ERL 6S ERL 8S ERL 11S ERL 14S 1 2 6 3 2 3 100mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 12: ...12 JP 4 5 3 5Nm 65mm C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 13: ...13 JP 5 3 5 3 1 1 2 6 6 1 1 2 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 14: ...14 JP 1 2 1 2 3 4 5 6 7 8 9 10 6 2 1 3 4 5 6 2 7 8 9 1 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 15: ...15 JP 6 3 6 3 1 1 ON 2 6 3 2 1 OFF 2 6 4 ERL 6S ERL 8S ERL 11S ERL 14S 10 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 16: ...16 JP 6 5 1 2 3 5 2 2 6 6 1 http www endo kogyo co jp C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 17: ...17 JP 7 7 1 5 2 2 6 4 ERL 6S ERL 8S ERL 11S ERL 14S C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 18: ...18 JP 8 8 1 4 M5 8 4 M5 12 16mm 2 8N m 9 9 1 10 C o p i e d d i g i t a l d a t a f r o m h t t p w w w e n d o k o g y o c o j p...

Page 19: ...tions 24 4 5 Torque curve 25 4 6 Applicable standards 26 5 Installation 26 5 1 Preparation and checks before installation 26 5 2 Installation procedures 27 5 3 Post installation checks 30 6 Usage 30 6...

Page 20: ...lity injury and property damage is defined as follows Serious disability Loss of eyesight wound burn high temperature or low temperature electric shock bone fracture poisoning and other injuries that...

Page 21: ...nual is provided for the limited purpose of supporting the safe and proper use of the product It cannot be used for other purposes The customer may not use or make copies of this manual in whole or in...

Page 22: ...This may cause fire or injury Do not perform any modification of the product The maintenance should be performed by a maintenance operator who has developed sufficient knowledge and operating skill f...

Page 23: ...is an industrial tool used to suspend tools and objects The tension increases as the wire rope is extended Model Load range kg Factory set weight kg Max Cable travel m Mass kg ERL 3 1 5 3 0 2 5 4 0 3...

Page 24: ...The Ratchet The ratchet stops wire rope in position Refer to 6 3 Operation method of the ratchet device 4 4 2 The Stopper The stopper can be adjusted to stop the wire rope at any point Refer to 5 2 2...

Page 25: ...device will be activated and lock the wire rope extraction 0 1 2 3 4 5 6 7 8 9 0 10 20 30 40 50 60 70 80 90 0 2 4 6 8 10 12 14 16 ERL 6 ERL 6S Tension N Capacity kg The number of turns of the spring F...

Page 26: ...ractor to protect workers in case the top hook or the support member metal hanger for the retractor should be damaged CAUTION The installation should be performed by a maintenance operator who has dev...

Page 27: ...upport member such that the retractor does not collide with its surroundings When installing multiple retractors alongside place them at different heights so that they do not collide with each other 1...

Page 28: ...ond the maximum spring rotations the spring may be damaged If you decrease the tension too much it may not retract the wire rope If you decrease the tension too much on the ERL6S ERL 8S ERL 11S and ER...

Page 29: ...worm in the direction clockwise The tension will decrease if you turn the worm in the direction counterclockwise The spring tension adjustment from bottom The spring tension adjustment from top 5 If y...

Page 30: ...abnormality is found as a result of inspection do not use the retractor If any loose bolts or screws are found in the inspections retighten the bolts and screws When you notice any wear deterioration...

Page 31: ...d bottom hooks are not deformed and do not come off the hooks 3 Be sure that the bottom hook carabiner screw is locked 4 Check that the wire rope is not worn Note particular attention should be paid t...

Page 32: ...ction It may cause damage to the wire guide and wire rope Adjust the spring tension before the operation 6 3 Operation method of the ratchet device WARNING Do not adjust the spring tension while the r...

Page 33: ...tool equipment can be moved up and down 2 Lift the tool and wind the wire rope completely inside the drum Remove the tool equipment 3 Install the tool equipment and adjust the spring tension in accord...

Page 34: ...retractor If the situation does not relate to any of the listed items in the table below contact us or your dealer Failure Reason Measure The wire rope cannot be pulled out or wound The spring has bee...

Page 35: ...ue 2 8Nm 9 Consumables and Special Accessories 9 1 Consumables Spring Wire rope Drum Note For the replacement of the consumables and other parts download Repair Manual from our website or contact us o...

Page 36: ...3 11 15 3F TEL 092 412 5281 FAX 092 412 5280 959 1261 3 14 7 TEL 0256 64 4786 FAX 0256 62 5772 E mail service endo kogyo co jp ENDO KOGYO CO LTD 3 14 7 Akiba cho Tsubame Niigata 959 1261 Japan http ww...

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