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 Speedsynchro

®

 Mini 

 

 Operating instruction edition: 13.09.2022 

 

1.3  Safety instructions and hints 

For all works, i.e. putting into operation, production or maintenance, please observe 
the details given in the operating instruction.  

 
All relevant  safety regulations as well as local instructions are to be observed when 
working.  

 

Below please find some basic rules: 

 

             

Attention  

 
Please wear gloves during tool change to avoid injury. 
 
Basically change the tool yourself to avoid the sudden start of the spindle 
caused by mis-operating. 
 
Hold the tool when loosening the tool clamping to avoid it falling down and 
damaging the tool and the work piece. 
 
Keep the tool adaptation clean. 
 
There are maximum values for cutting speeds and feeds for every kind of 
machining. Please observe such data. 
 
Please observe the maximum tool dimensions. 
 

  Furthermore, the instructions of the tool manufacturers are valid! 
 

 
 

1.4  Proprietary rights 

The entire contents of these operating instructions are subject to German proprietary 
rights legislation. 

Any form of multiplication, processing, broadcasting, passing on to third parties - also 
in the form of extracts - and any kind of use outside the boundaries of proprietary rights 
requires the written consent of EMUGE GmbH&Co.KG. 

 
 
 
 

 

 

Summary of Contents for Speedsynchro Mini

Page 1: ...Speedsynchro Mini Speedsynchro Mini Operating instruction...

Page 2: ...ock 10 2 3 Programming notes 12 2 4 Re putting into operation 13 2 5 Sealing disk cooling disk 14 Application 14 Assembly of the sealing disk or cooling disk 14 2 6 Collets 15 Application 15 Assembly...

Page 3: ...on Marks special instructions rules and prohibitions which are important in order to avoid any damage Please observe these instructions Note Marks application instructions and other useful information...

Page 4: ...ng range M1 M6 please refer to Table 1 page 7 The tap cold forming tap is locked via the collets according to DIN ISO 15488 The collets must be chosen depending on the used type and used tap cold form...

Page 5: ...oducing cycle is reduced to a minimum The resulting advantages are no mis cutting of the threads optimized tool life of tap cold forming tap The Speedsynchro Mini has an NFC Modul NFC Near Field Commu...

Page 6: ...ing Hold the tool when loosening the tool clamping to avoid it falling down and damaging the tool and the work piece Keep the tool adaptation clean There are maximum values for cutting speeds and feed...

Page 7: ...ensions of Speedsynchro Mini Table 1 Technical data of Speedsynchro Mini Type Article number Cutting range Clamping range D1 mm Collet size max spindle speed min 1 rpm Transmission ratio Shank connect...

Page 8: ...peration preparation Note The angel position of the Speedsynchro Mini stop fixture is not adjustable The position of the machine side locking block at the spindle is adjusted to the stop fixture of th...

Page 9: ...edsynchro Mini into the spindle at the slowest speed of the tool changer Check the correct position of the machine side locking block Fixing bolt is engaged green marking ring is not visible please se...

Page 10: ...hine Reducing sleeves are available as accessories for M6 and M8 please order these separately Picture 5 Insert the Speedsynchro Mini into the spindle at the lowest speed of the tool changer Check the...

Page 11: ...11 Replace the Speedsynchro Mini via tool changer Insert the Speedsynchro Mini again via the tool changer at slowest speed and check the correct position of the stop fixture Note For series use pleas...

Page 12: ...2 pitch P 0 4 mm Desired rotational speed of threading tool nTOOL 11 000 rpm Required rotational speed of machine spindle nMSP 11 000 rpm 4 412 2 490 rpm Required feed f per revolution of the machine...

Page 13: ...edsynchro Mini with a duster to remove any conservation oil Note Do not use any aggressive solvents Do not use fibrous materials i e steel wool Test the stop fixture Press the fixing bolt down The fix...

Page 14: ...o the sealing disks the cooling disks guide the coolant directly along the tool Note Normally a clamping nut for sealing disks cooling disks is part of the delivery The sealing disk or cooling disk ha...

Page 15: ...e better torque transmission we recommend the use of collets type ER GB The collet sizes for the according Speedsynchro Mini may be taken from Table 1 page 7 The clamping diameter is specified by the...

Page 16: ...ary during the tightening of the clamping nut via wrench to support with open ended spanner As an alternative to the open ended spanner the assembly device F3720900 can be used Note Wrenches are part...

Page 17: ...ts it is necessary during the loosening of the clamping nut via wrench to support with open ended spanner As an alternative to the open ended spanner the assembly device F3720900 can be used 2 Pull ou...

Page 18: ...ing mode Power is supplied by a battery integrated in the Speedsynchro Mini the battery charge state can be read via NFC The battery has a service life of several years and is replaceable The operatin...

Page 19: ...he date of delivery 3 Service status Maintenance is recommended after production of 2 million threads or 1000 hours of operation If maintenance is due the traffic indicator jumps from green to red whi...

Page 20: ...A short summary of the display functions is shown in the menu selection at the top right under the item Function description Tapping the button in fields 3 6 picture 7 page 19 also takes you to this p...

Page 21: ...ervals with a duster depending on how dirty the holder is Attention Do not use any aggressive solvents Do not use fibrous materials i e steel wool Do not clean and dry the Speedsynchro Mini in a tempe...

Page 22: ...the battery is empty it must not be disposed of in household waste Spent batteries may contain toxic waste which can cause harm to environment and damage to health To replace or remove the battery ple...

Page 23: ...Directive EN 61000 6 2 25005 Electromagnetic compatibility EMC Immunity for industrial environments and the EU Directive EN 6100 6 4 2007 A1 2011 Electromagnetic compatibility EMC Emission requirement...

Page 24: ...Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments IEC 61000 6 2 2005 and the EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generi...

Page 25: ...with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operate...

Page 26: ...Speedsynchro Mini 26 Operating instruction edition 13 09 2022 Notes...

Page 27: ...Speedsynchro Mini Operating instruction edition 13 09 2022 27 Notes...

Page 28: ...erman Edition 2 last change 13 09 2022 change stage 1 Please keep the operating instruction for future use EMUGE Werk Richard Glimpel GmbH Co KG Fabrik f r Pr zisionswerkzeuge N rnberger Stra e 96 100...

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