Empire DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N Installation Instructions Manual Download

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37607-1-0817

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TABLE OF CONTENTS

SECTION PAGE

ATTENTION INSTALLER .............................................................................................................. 3

BEFORE YOU START ................................................................................................................4-5

CARTON CONTENTS ................................................................................................................... 6

INTRODUCTION ........................................................................................................................... 7

HOMEOWNER REFERENCE INFORMATION ............................................................................. 7

SPECIFICATIONS ......................................................................................................................... 8

ACCESSORIES ............................................................................................................................. 9

FIREPLACE DIMENSIONS ......................................................................................................... 10

FBB10 BLOWER KIT INSTALLATION (OPTIONAL) .............................................................. 11-13

CLEARANCES ............................................................................................................................ 14

TERMINATION CLEARANCES ................................................................................................... 15

VENT TERMINAL CLEARANCES ............................................................................................... 16

GAS SUPPLY .............................................................................................................................. 17

SAFETY INFORMATION FOR USERS OF LP GAS ................................................................... 18

LOCATING FIREPLACE .............................................................................................................. 19

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ...................................................... 19

MILLIVOLT STANDING PILOT WIRING DIAGRAM .................................................................... 20

IPI ELECTRONIC SYSTEM WIRING DIAGRAM ........................................................................ 21

INSTALLATION .......................................................................................................................22-25

VENT FRAMING .....................................................................................................................26-27

VENT SYSTEM IDENTIFICATION .............................................................................................. 28

SPECIAL VENT SYSTEMS ......................................................................................................... 28

VENTING FIREPLACE - TOP ................................................................................................29-32

EXAMPLES - TOP VENT RUN .................................................................................................... 33

HORIZONTAL TERMINATION ..................................................................................................... 34

VERTICAL TERMINATION .....................................................................................................35-36

DVVK-4F FLEX VENT INSTRUCTIONS ................................................................................37-38

MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS ...................................................... 39

MILLIVOLT OPERATING INSTRUCTIONS ................................................................................. 40

MILLIVOLT STANDING PILOT TROUBLESHOOTING ............................................................... 41

INTERMITTENT PILOT LIGHTING INSTRUCTIONS ................................................................. 42

IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS....................................................... 43

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING ...................................44-45

MILLIVOLT PARTS VIEW - DVCP(32,36,42)BP3 ....................................................................... 46

MILLIVOLT PARTS LIST - DVCP(32,36,42)BP3 ......................................................................... 47

IP PARTS VIEW - DVCP(32,36,42)BP7 ...................................................................................... 48

IP PARTS LIST - DVCP(32,36,42)BP7 ........................................................................................ 49

MAINTENANCE AND SERVICE ............................................................................................50-51

IMPORTANT SAFETY INFORMATION - INSTALLER ................................................................. 52

REQUIREMENTS FOR MASSACHUSETTS .............................................................................. 53

ANNUAL FIREPLACE INSPECTION CHECKLIST ..................................................................... 54

MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 55

HOW TO ORDER REPAIR PARTS ............................................................................................. 55

WARRANTY ................................................................................................................................ 56

Summary of Contents for DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N

Page 1: ...risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals INSTALLER Leave this manual with the appli...

Page 2: ...L VENT SYSTEMS 28 VENTING FIREPLACE TOP 29 32 EXAMPLES TOP VENT RUN 33 HORIZONTAL TERMINATION 34 VERTICAL TERMINATION 35 36 DVVK 4F FLEX VENT INSTRUCTIONS 37 38 MILLIVOLT STANDING PILOT LIGHTING INSTR...

Page 3: ...nting installed locked secured in place with correct clearance o _____________________ Firestops installed o _____________________ Exterior wall roof flashing installed and sealed o __________________...

Page 4: ...tices not related to personal injury ____________________________________________________ Read all instructions before starting installation and follow them carefully to ensure safety Failure to follo...

Page 5: ...looring it should be installed on a metal or wood panel extending the full width and depth of the fireplace This fireplace is designed to be installed in a zero clearance enclosure Combustible materia...

Page 6: ...le 1 2 4 Flue Restrictor Assembly See Page 30 1 1 5 10 X 1 2 Phillips Screw 12 12 6 8 X 1 Self Drilling Drywall Screw 8 8 7 AA Battery 0 4 8 AC Adaptor 0 1 9 Backer Stud 4 4 See Parts Lists on pages 4...

Page 7: ...Heater and shall be installed according to these instructions Consult your local building code agency prior to installation to ensure compliance with local codes including permits and inspections The...

Page 8: ...Ignition Millivolt Wall Switch ALL FRBTP Battery Operated Remote Control with Programmable Thermostat ALL RVKN 1 Remote Kit NAT Stepper Motor DVCP 32 36 42 BP7N RVKP 1 Remote Kit LP Stepper Motor DVCP...

Page 9: ...LK6 LK6 LK6 Lighting Kit 120 V REQUIRED This unit requires Ceramic Fiber Logs to complete the fireplace interior Contact your Empire Comfort Systems Dealer See Page 55 for further information Do not...

Page 10: ...m back of fireplace to centerline of top vent 6 3 4 6 3 4 6 3 4 K Height from the bottom of the fireplace to the left gas line opening 2 2 2 L Depth from the front of the fireplace to the left gas lin...

Page 11: ...place per step 2 with velcro 5 Install thermo disc by snapping into valve bracket burner assembly See Figure 3 Figure 3 6 Connect power source into outlet on the bottom right side of the fireplace AF...

Page 12: ...ng the metal plate to log support Retain log support and screws for reassembly See Figure 9 Figure 9 7 Remove the four screws securing burner and slide to right then lift burner off Retain burner and...

Page 13: ...r screws removed in step 7 See Figure 10 17 Reinstall the log support and secure it with metal plate and two screws removed in step 6 See Figure 9 18 Replace burner cover removed in step 5 See Figure...

Page 14: ...replace The flow of heat can ignite combustibles FIREPLACE TOP VIEW PERPENDICULAR SIDE WALL 45 6 3 MAX FRONT FACE SIDE COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREAS Figure 18 Mantel Chart FIREPLACE OP...

Page 15: ...t Minimum clearance between vent pipes and combustible materials is 3 inches 76 millimeter on top and 2 inches 25 millimeter on bottom and sides Important When vent termination exits through foundatio...

Page 16: ...f 2 feet 61 cm from the center line of the terminal 24 in 61cm 24 in 61cm L Clearance above paved sidewalk or paved driveway located on public property 7ft 2 13m 7ft 2 13m E Clearance to unventilated...

Page 17: ...liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure...

Page 18: ...adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed are...

Page 19: ...VOLT POWER SUPPLY JUNCTION BOX WIRING Figure 27 Junction Box For electric accessories such as a light kit or blower make all wiring connections inside the junction box located on lower right side of f...

Page 20: ...607 1 0817 Page 20 Figure 28 R10947 MILLIVOLT STANDING PILOT WIRING DIAGRAM BP3 SERIES WIRING If any of the original wire supplied with this unit must be replaced Use no 18 150 C wire or its equivalen...

Page 21: ...d installer service agency or the gas supplier GND PILOT CPI IPI SWITCH GAS CONTROL VALVE ELECTRONIC CONTROL MODULE BATTERY HOLDER BATTERY BACK UP RED BLACK RED BLACK GREEN WHITE WHITE BLUE BLUE WHITE...

Page 22: ...59 3 8 62 1 8 68 1 8 F 29 3 8 31 34 Figure 29 FRAMING THE FIREPLACE 1 Choose fireplace location 2 Frame in fireplace with a header across the top It is important to allow for finished face when settin...

Page 23: ...ea 6 5 8 Diameter intake vent Figure 35 FINISHING Finish the walls with the material of your choice Figure 19 on page 14 shows the minimum vertical and corresponding maximum horizontal dimensions of m...

Page 24: ...AL 24 TO TOP OF CHASE 2 X 4 HEADER FINISHED WALL COMBUSTIBLE FINISHED WALL NON COMBUSTIBLE Figure 36 COMBUSTIBLE SURROUND INSTALLATION 24 TO TOP OF CHASE JOINT BETWEEN FINISHED WALL AND UNIT SEALED WI...

Page 25: ...WALL COMBUSTIBLE 9 BOTTOM OF FRAMING A DIMENSION Inches DVCP32 57 1 2 DVCP36 57 1 2 DVCP42 59 1 8 Figure 38 VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12 inch minimum rise before elbow 90 EL...

Page 26: ...raming 2 MIN 2 MIN Figure 41 Installing Firestops Firestops are required for safety whenever the vent system passes through a wall or a ceiling These firestops act as a firebreak heat shieldandasamean...

Page 27: ...oists and or obstructions Cut a 10 inch x 10 inch hole through the ceiling using the center point previously marked Frame the hole with framing lumber the same size as the ceiling joists See Figure 43...

Page 28: ...ipe Special Venting Components Duravent See Empire Comfort Systems Retail Price List for Venting part numbers and pricing SPECIAL DV VENT KITS Available from Empire Comfort Systems Inc dealers DVVK 4F...

Page 29: ...ed by 18 inches 457 millimeters This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 feet for every 90 degree elbow Example According to the chart...

Page 30: ...Grade Installation When it is not possible to meet the required vent termination clearances of 12 inches 305 millimeters above grade level a snorkel kit is recommended It allows installation depth dow...

Page 31: ...al distances for the two 90 degree elbows as shown in Figure 53 is 20 feet 6 1 meters FIRESTOP AT CEILING LEVEL SEE GRAPH FOR PERMISSIBLE H AND V DIMENSIONS NOTE H1 AND H2 MUST BE ADDED TOGETHER TO US...

Page 32: ...ters high x 10 5 8 inches 270 millimeters wide with its center line determined by the amount of vertical rise and horizontal run of the termination See Figure 55 When locating the hole the bottom of t...

Page 33: ...1 0817 Page 33 EXAMPLES TOP VENT RUN H2 V1 24 MINIMUM CLEARANCE TO COMBUSTIBLES Figure 57 Example H2 3ft H3 1ft 4ft 90 90 90 6ft V1 21ft H 10ft V 21ft Figure 58 EXAMPLE H1 2ft V1 20ft H 2ft V 20ft Fig...

Page 34: ...B Horizontal Feet 1 6 6 2 7 9 3 8 12 4 9 15 Figure 61 Two 90 Degree Elbows NOTICE Subtract 3 feet from the total horizontal measurement for each 90 degree elbow installed horizontally Subtract 1 1 2 f...

Page 35: ...ust spots or streaks and in extreme cases holes Replace damaged components should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Ch...

Page 36: ...installations up to 40 feet in height b Two sets of 45 degree elbow offsets within these vertical installations From 0 to a maximum of 8 feet a vent pipe can be used between elbows c Wall straps must...

Page 37: ...igned it is dependent on the use of all parts and procedures detailed in these instructions Failure to follow these instructions may potentially affect the performance of this vent system and the atta...

Page 38: ...our 1 8 x 3 inch long screws Be sure to install the Deflector Shield with the two screws at the top of the termination base See Figure 71 TERMINATION CAP DEFLECTOR SHIELD Figure 71 DVVK 4F FLEX VENT I...

Page 39: ...ilot which must be lit by hand Whenlightingthepilot followtheseinstructionsexactly B Before lighting smell all around the appliance area for gas Be sure to smell next to the floor because some gas is...

Page 40: ...110 volts Check System Operation Millivolt system and all individual components may be checked with a millivolt meter 0 1000 MV range Use wire of a gauge proper for the length of the wire RECOMMENDED...

Page 41: ...hermopileatthegas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas va...

Page 42: ...erty damage personal injury or loss of life 1 STOP Read the safety information above 2 Turn OFF electric power to the appliance 3 Remove barrier screen 4 Turn gas supply knob counterclockwise to On po...

Page 43: ...wer outage 3 The gas valve has inlet and outlet pressure taps as shown in Figure 75 Refer to pages 8 and 17 for gas pressure requirements NOTICE The gas control has a manual HI LO flame adjustment kno...

Page 44: ...unded well Check ground connections Draft in firebox Redirect draft from room or wall Pilot sensor has been bent Replace pilot Pilot will not ignite or will not stay lit Pilot igniter sensor is dirty...

Page 45: ...ve remote away from fireplace Set higher temperature on remote thermostat Faulty pilot or thermocouple Replace pilot Incorrect burner flame Incorrect gas supply or pressure Check gas supply pressure B...

Page 46: ...age 46 MILLIVOLT PARTS VIEW DVCP 32 36 42 BP3 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38 35 39 1 2 4 5 6 7 8 11 13 14 15 17 18 9 10 12 3 3 9 9 9 17 36A 36B 40 41 16 SOME COMPONENTS MAY DIFF...

Page 47: ...9 R11269 GAS LINE BRACKET 24 31599 31599 31786 BURNER BASE 25 31785 31785 31785 TUBING ASSEMBLY INLET 26 R11675 R11675 R11675 ORIFICE HOLDER 27 31714 31714 31714 ORIFICE BRACKET 28 R7572 R7572 R7572 J...

Page 48: ...48 IP PARTS VIEW DVCP 32 36 42 BP7 1 2 3 4 5 6 7 8 11 13 14 15 17 18 9 10 12 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39 34 37 40 38 41 36A 42 43 45 35 36B 3 9 9 9 17 44 46 SOME COMPONENTS MAY...

Page 49: ...ORIFICE HOLDER 27 31714 31714 31714 ORIFICE BRACKET 28 R7572 R7572 R7572 JAMB NUT 1 4 in 18 NPS 29 R7624 R7624 R7624 AIR SHUTTER 30 P204 N A N A ORIFICE 54 LP 30 P286 P286 N A ORIFICE 42 NAT 30 N A P2...

Page 50: ...s when handling the glass door to prevent injury to your hands and avoid leaving smudges 1 Remove the barrier screen by lifting and pulling towards you 2 Turn off gas valve 3 Use a feather duster or s...

Page 51: ...flange as illustrated in the Correct view in Figure 78 Important Do not allow the gasket across the top of the door to roll up on top of the firebox flange as shown in Incorrect view in Figure 78 2 To...

Page 52: ...ion combustion and ventilation air or in the absence of local codes follow the National Fuel Gas Code ANSI Z223 1 US installation or CAN CGA B149 Installation Code Canada Installation Due to high temp...

Page 53: ...ove provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at...

Page 54: ...ns Inspect log set decorative media for debris and damage Clean dust and debris from fireplace Clean dust and debris from valves and control Clean glass with fireplace glass cleaner Freshen glowing em...

Page 55: ...ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and S...

Page 56: ...urnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not...

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Summary of Contents for DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N

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