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12427-5-0806

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furnace

opening

confined�

space

Figure 1

Outdoor Air

Outlet and inlet air can be brought into the confined space via openings 

into a ventilated attic and ventilated crawl space.

furna ce

outle t air

inle t a ir

a ttic ve ntila tion louvers

cra wl space  ve ntila tion louvers

Figure 2

Confined Space

Outdoor Air Using Vertical or Horizontal Ducts

If  combustion  air  is  taken  from  outdoors  through  vertical  ducts,  the 

openings and ducts must have a minimum free area of one square inch 

(6.5cm

2

) per 4,000 Btuh of total appliance input. In installations drawing 

combustion air from a ventilated attic both air ducts must extend above 

the attic insulation.

furnace

outlet air

inlet air ends one foot above floor

vertical

furnace

inlet air duct

outlet air duct

horizontal

Figure 3

If combustion air is taken from outdoors through horizontal ducts the 

openings and ducts must have a minimum free area of one square inch 

(6.5cm

2

) per 2,000 Btuh of total appliance input. 

Ventilation and Combustion Air

WARNING: Danger of property damage, bodily injury or death, 

this furnace and any other fuel burning appliance must be provided 

with enough fresh air for proper combustion and ventilation of 

flue gases. Most homes will require that outside air be supplied. 

Do not draw air from a corrosive environment such as a workshop 

or laundry room.

The requirements for providing air for combustion and ventilation are 

listed in the National Fuel Gas Codes NFPA 54/ANSI Z223.1 (in Canada 

- CAN/CGA B149).

Note: Air requirements for operation of exhaust fans, kitchen ventilation 

systems, clothes dryers, fireplace and any other fuel burning or ventilating 

equipment used in the space must be considered in determining combustion 

air requirements.

Ventilation Air Openings and Ducts

In determining the free area needed consideration must be given to the 

blocking effect of louvers, grills or screens protecting openings.

—  If a screen is used to cover openings it must not be smaller than 1/4" 

mesh.

—  Use the free area of a louver or grill to determine the size opening 

required to provide the free area specified. If the free area is not 

known assume a 20% free area for wood and a 60% free area for a 

metal louver or grill.

—  Ducts must have the same cross sectional area as the free area of the 

openings to which they connect.

—  The  minimum  dimension  of  air  ducts  must  not  be  less  than  3 

inches.

Installation in an Unconfined Space

 

An unconfined space is an area including all rooms not separated by 

doors with a volume greater than 50 cubic feet per 1,000 Btuh of the 

combined total input rates of all appliances which draw combustion air 

from that space. For example, a space including a water heater rated at 

40,000 Btuh input and a furnace rated at 40,000 Btuh requires a volume of 

4,000 cubic feet (50 x (40 + 40) = 4,000) to be considered as unconfined. 

If the space has an 8 ft. ceiling, the floor area of the space must be 500 

sq. ft. In general, particularly in older homes, a furnace installed in an 

unconfined space will not require outside air for combustion. However 

in a "tight" newly constructed home, outside air may be necessary to 

insure adequate combustion.

Installation in a Confined Space

A confined space is an area with volume less than 50 cubic feet per 1,000 

Btuh of the combined input rates of all appliances drawing combustion 

air from that space. Small areas such as equipment rooms are confined 

spaces. Furnaces installed in a confined space which supply heated air 

to areas outside the space must draw return air from outside the space 

through tightly sealed return air ducts. A confined space must have 2 

openings into the space for combustion air. One opening must be within 

12 inches of the ceiling and the other must be within 12 inches of the 

floor. The required sizing of these openings is determined by whether 

inside or outside air is used to support combustion, the method by which 

the air is brought to the space (vertical or horizontal duct) and by the total 

input rate of all appliances in the space. See Figure 1.

All Air From Inside — Confined Space

If combustion air is taken from the heated space the 2 openings must 

each have a free area of at least one square inch per 1,000 Btuh of total 

input of all appliances in the confined space but not less than 100 square 

inches (645cm

2

) of free area. 

For example: for a 40,000 Btuh furnace only in the confined space each 

opening must be 100 square inches (645cm

2

) each of free area. 

WARNING: Combustion air must not be drawn from a heated space 

which includes exhaust fans, fireplaces or other devices that may 

produce a negative pressure in the space.

Summary of Contents for AW-40-1SPP

Page 1: ...not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire depa...

Page 2: ...amaged parts DO make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION Pilot hole covermust be kept tightly closed during operation DO NOT use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water This furnace mu...

Page 3: ...o light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new ta...

Page 4: ...ll Ducts must have the same cross sectional area as the free area of the openings to which they connect The minimum dimension of air ducts must not be less than 3 inches Installation in an Unconfined Space An unconfined space is an area including all rooms not separated by doors with a volume greater than 50 cubic feet per 1 000 Btuh of the combined total input rates of all appliances which draw com...

Page 5: ...ischarge registers SOR 1 or SOK 1 the furnace cannot be recessed into the wall 5 Clearance to sidewall or combustible material is 4 inches 10 2cm 6 Ceiling clearance is 4 inches 10 2cm 7 Floor and rear wall clearance is 0 zero inches 0mm 8 Clearance of 18 inches 46cm is required to adjacent wall or combustible material when flush mounted SOR 1 side outlet register is used Before Installing Consider...

Page 6: ... 3 8 x 9 3 8 238mm x 238mm side outlet wall plate over outer boot pass the outer boot through the wall and attach side wall plate to furnace side of wall with 2 10 x 1 1 2 38mm provided screws 5 Attach outer boot to the cabinet side with 4 8 x 1 4 6mm provided screws 6 Position and attach inner boot to inner shield with 4 8 x 1 4 6mm provided screws 7 Placetheregisteroverthe63 4 171mm squareopenin...

Page 7: ... on the wall which is behind the furnace Attach furnace to wall at the outer casing top with 2 toggle bolts provided and to floor at the outer casing bottom with 2 10 x 1 1 2 38mm screws provided Gas Supply Check all local codes for requirements especially for the size and type of gas supply line required On Natural gas lines less than 75 22 9m long use 1 2 13mm pipe on longer runs use 3 4 19mm iro...

Page 8: ...he pilot faster than the piezo under this condition Proper Pilot Flame The correct pilot flame Figure 10 will be blue extending past the thermocouple The flame will surround the thermocouple just below the tip Natural gas pilots require adjusting when the inlet gas pressure is above 5 w c 1 245kPa Remove the pilot cover screw on the control valve Figure 9 and turn the adjustment screw clockwise to r...

Page 9: ... Outside Wall Insulated Vent Enclosure Vented wall furnaces installed in buildings with flat roofs can have poor venting The cold vent pipe will have a delay in proper venting and cause the wall furnace to shut OFF by the vent safety switch To prevent delayed venting as well as condensation of flue products an insulated vent enclosure is recommended Use type B vent pipe and maintain at least a one i...

Page 10: ...st input or clean pilot burner 3 Replace thermocouple if millivolts read less than 15 millivolts Main Gas Valve Does Not Open When Thermostat Is Turned To On 1 Check for 24 volts to valve by removing one wire and touching to the SAME TERMINAL it was on Terminal should have a light spark DO NOT SHORT ACROSS TERMINALS AS IT WILL BURN OUT THE WALL THERMOSTAT 2 Thermostat wires at the wall may be shor...

Page 11: ...Push in gas control knob slightly and turn clockwise to OFF Do not force 5 Replace control access panel lower front panel LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 Remove control access panel lower front panel 5 Turn gas control knob clockwise to OFF 6 Wait ten 10 minutes to clear out any g...

Page 12: ...ace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand ON OFF IGNITOR CONTROL GAS FLOW GAS VALVE SHOWN IN OFF POSITION...

Page 13: ...ot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for Heat 5 Minute Retry Delay 3 Second Flame Recycle Delay YES NO NO YES NO YES YES NO YES NO 1 Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame has not lit It will turn back ON for the final 30 seconds of the...

Page 14: ...Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Igniter Powered See Inset A to Identify Proper Lead This Check Must be Done with the SmartValve Control Connected and Igniter Powered Replace Igniter Flame Rod Assembly Check that Pilot Flame Makes Good Contact with Pilot Burner Fla...

Page 15: ...PG ONLY 45 R 3031 BURNER 3 REQUIRED 46 DV 1239 BURNER BRACKET 47 UH 452 TRANSFORMER MOUNTING BRACKET IP ONLY 47 UH 810 TRANSFORMER MOUNTING BRACKET SPP ONLY 48 R 1995 TRANSFORMER SPP ONLY 48 8720100 TRANSFORMER IP ONLY 49 UH 451 JUNCTION BOX COVER 50 DV 572 JUNCTION BOX 51 DV 1260 COVER PLATE AIR DROP 52 872056 BUSHING 53 872053 CORD SET 54 8720148 BUSHING 55 DV 1215 BOTTOM PLATE 56 R 3034 PILOT N...

Page 16: ...12427 5 0806 Page 16 ...

Page 17: ...12427 5 0806 Page 17 Service Notes ...

Page 18: ...8 Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 PH 1 618 233 7420 PH 1 800 851 3153 FAX 1 618 233 7097 FAX 1 800 443 8648 E MAIL info empirecomfort com WEB SITE www empirecomfort com ...

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