background image

12427-5-0806

Page 15

INDEX 

PART

  NO. 

NUMBER 

DESCRIPTION

INDEX 

PART

  NO. 

NUMBER 

DESCRIPTION  

PLEASE NOTE:  

When ordering parts, it is very important that  

part number

 and 

description

 of part coincide.

 

WFA-115 

GASKET - HEADER

 

DV-1247 

TOP PLATE (USA)

 

15668 

TOP PLATE (CANADA)

 

R-3165 

DOOR CLIP (2 REQUIRED)

 

DV-1204 

CASING SIDE - RIGHT

 

DV-1203 

CASING BACK

 

DV-1205 

CASING SIDE - LEFT

 

DV-1248 

AIR DROP (INCLUDES NO. 54)

 

DV-1231 

TURBULATOR (3 REQUIRED)

 

DV-1250 

DIVIDER PLATE

  10 

DV-1234 

OUTLET BOX

  11 

DV-1225 

OUTLET BOX COVER

  12 

R-3177 

VENT SAFETY SWITCH

  13 

R-3161 

FAN BLADE

  14 

R-3166 

FAN MOTOR

  15 

DV-1246 

MOTOR MOUNTING BRACKET

  16 

8720130 

BUSHING (5 REQUIRED)

  17 

8520141 

RUBBER GROMMET 

 

 

 

(4 REQUIRED)

  18 

8520142 

BRASS BUSHING  

 

 

 

(4 REQUIRED)

  19 

R-3164 

DOOR CLIP (2 REQUIRED)

  20 

DV-1251 

INNER SHIELD - RIGHT 

(INCLUDES NO. 23)

  21 

R-6176 

FAN CONTROL SWITCH

  22 

R-3176 

LIMIT SWITCH

  23 

DV-1253 

INNER SHIELD COVER PLATE (2 

REQUIRED)

  24 

DV-1254 

INNER SHIELD FRONT (USA)

  24 

15669 

INNER SHIELD FRONT 

(CANADA)

  25 

R-3163 

FILTER RETAINER

  26 

R-3162 

FILTER

  27 

DV-1252 

INNER SHIELD -LEFT (INCLUDES 

NO. 23)

  28 

DV-1256 

EXCHANGER ASSEMBLY

  29 

DV-1235 

PILOT BRACKET (IP ONLY)

  30 

R-3232 

PILOT - NAT (IP ONLY)

  30 

R-3233 

PILOT - LPG (IP ONLY)

  31 

742121 

ORIFICE - NAT (3 REQUIRED)

  31 

P-88-60 

ORIFICE - LPG (3 REQUIRED)

  32 

DV-1236 

MANIFOLD

  33 

DV-1258 

FRONT PANEL

  34 

722040 

MANIFOLD UNION

  35 

852051 

BUSHING 3/8 x 1/2

  36 

R-5655 

GAS VALVE - LPG (SPP ONLY)

  36 

R-2148 

GAS VALVE - NAT (SPP ONLY)

  36 

R-3170 

GAS VALVE - NAT (IP ONLY)

  36 

R-3171 

GAS VALVE - LPG (IP ONLY)

  37 

R-2708 

PIEZO IGNITOR (SPP ONLY)

  38 

FF-160 

PIEZO BRACKET (SPP ONLY)

  39 

DV-1318 

OBSERVATION HOLE COVER 

PLATE

  40 

DV-1242 

BURNER COMPARTMENT FRONT 

(SPP ONLY)

  41 

DV-1237 

BURNER COMPARTMENT BODY 

  42 

712045 

MANIFOLD GASKET

  43 

GWT-168 

AIR SHUTTER FRONT 

 

 

 

(LPG ONLY)

  44 

GWT-169 

AIR SHUTTER REAR

 

 

 

(LPG ONLY)

  45 

R-3031 

BURNER (3 REQUIRED)

  46 

DV-1239 

BURNER BRACKET

  47 

UH-452 

TRANSFORMER MOUNTING 

BRACKET (IP ONLY)

  47 

UH-810 

TRANSFORMER MOUNTING 

BRACKET (SPP ONLY)

  48 

R-1995 

TRANSFORMER (SPP ONLY)

  48 

8720100 

TRANSFORMER (IP ONLY)

  49 

UH-451 

JUNCTION BOX COVER

  50 

DV-572 

JUNCTION BOX

  51 

DV-1260 

COVER PLATE - AIR DROP

  52 

872056 

BUSHING

  53 

872053 

CORD SET

  54 

8720148 

BUSHING

  55 

DV-1215 

BOTTOM PLATE

  56 

R-3034 

PILOT - NAT (SPP ONLY)

  56 

R-3035 

PILOT - LPG (SPP ONLY)

  57 

GWT-021 

PILOT BRACKET (SPP ONLY)

  58 

R-3180 

ELECTRODE AND WIRE 

 

 

 

(SPP ONLY)

  59 

R-2256 

THERMOCOUPLE -18" 

 

 

 

(SPP ONLY)

  60 

R-6389 

WALL THERMOSTAT - 24 VOLT

NOT SHOWN 

DV-1261 

PILOT TUBING

NOT SHOWN 

742158 

PILOT ORIFICE - NAT (SPP ONLY)

NOT SHOWN 

742266 

PILOT ORIFICE - LPG (SPP ONLY)

NOT SHOWN 

742154 

PILOT ORIFICE - NAT (IP ONLY)

 NOT SHOWN 

R-3265 

PILOT ORIFICE - LPG (IP ONLY)

NOT SHOWN 

R-3172 

WIRE HARNESS (SPP ONLY)

NOT SHOWN 

R-3173 

WIRE HARNESS (IP ONLY)

NOT SHOWN 

R-1587C 

VENT SAFETY WIRE ASSEMBLY 

How To Order Repair Parts.

Parts can be ordered

 only

 through your 

service person or dealer.

  For best results, the 

service person or dealer

 should order parts through the  distribu-

tor.  Parts can be shipped directly to the 

service person/dealer

.

All parts listed in the Parts List have a Part Number.  When ordering parts, first obtain the Model Number from the name plate on your equipment.  

Then determine the Part Number (

not

 the Index Number) and the Description of each part from the following appropriate illustration and list.  Be sure 

to give all this information.
Furnace Model Number                                         

 

 

Part Description

Furnace Serial Number 

 

 

 

 

 

Part Number

Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts.  They are standard hardware items and can be purchased at any local hardware store.  
Shipments contingent upon strikes, fires and all causes beyond our control.

  Empire Comfort Systems, Inc.   

Nine Eighteen Freeburg Ave.     Belleville, Illinois  62222-0529 

  USE ONLY MANUFACTURER'S REPLACEMENT PARTS.  USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

Summary of Contents for AW-40-1SPP

Page 1: ...not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire depa...

Page 2: ...amaged parts DO make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION Pilot hole covermust be kept tightly closed during operation DO NOT use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water This furnace mu...

Page 3: ...o light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new ta...

Page 4: ...ll Ducts must have the same cross sectional area as the free area of the openings to which they connect The minimum dimension of air ducts must not be less than 3 inches Installation in an Unconfined Space An unconfined space is an area including all rooms not separated by doors with a volume greater than 50 cubic feet per 1 000 Btuh of the combined total input rates of all appliances which draw com...

Page 5: ...ischarge registers SOR 1 or SOK 1 the furnace cannot be recessed into the wall 5 Clearance to sidewall or combustible material is 4 inches 10 2cm 6 Ceiling clearance is 4 inches 10 2cm 7 Floor and rear wall clearance is 0 zero inches 0mm 8 Clearance of 18 inches 46cm is required to adjacent wall or combustible material when flush mounted SOR 1 side outlet register is used Before Installing Consider...

Page 6: ... 3 8 x 9 3 8 238mm x 238mm side outlet wall plate over outer boot pass the outer boot through the wall and attach side wall plate to furnace side of wall with 2 10 x 1 1 2 38mm provided screws 5 Attach outer boot to the cabinet side with 4 8 x 1 4 6mm provided screws 6 Position and attach inner boot to inner shield with 4 8 x 1 4 6mm provided screws 7 Placetheregisteroverthe63 4 171mm squareopenin...

Page 7: ... on the wall which is behind the furnace Attach furnace to wall at the outer casing top with 2 toggle bolts provided and to floor at the outer casing bottom with 2 10 x 1 1 2 38mm screws provided Gas Supply Check all local codes for requirements especially for the size and type of gas supply line required On Natural gas lines less than 75 22 9m long use 1 2 13mm pipe on longer runs use 3 4 19mm iro...

Page 8: ...he pilot faster than the piezo under this condition Proper Pilot Flame The correct pilot flame Figure 10 will be blue extending past the thermocouple The flame will surround the thermocouple just below the tip Natural gas pilots require adjusting when the inlet gas pressure is above 5 w c 1 245kPa Remove the pilot cover screw on the control valve Figure 9 and turn the adjustment screw clockwise to r...

Page 9: ... Outside Wall Insulated Vent Enclosure Vented wall furnaces installed in buildings with flat roofs can have poor venting The cold vent pipe will have a delay in proper venting and cause the wall furnace to shut OFF by the vent safety switch To prevent delayed venting as well as condensation of flue products an insulated vent enclosure is recommended Use type B vent pipe and maintain at least a one i...

Page 10: ...st input or clean pilot burner 3 Replace thermocouple if millivolts read less than 15 millivolts Main Gas Valve Does Not Open When Thermostat Is Turned To On 1 Check for 24 volts to valve by removing one wire and touching to the SAME TERMINAL it was on Terminal should have a light spark DO NOT SHORT ACROSS TERMINALS AS IT WILL BURN OUT THE WALL THERMOSTAT 2 Thermostat wires at the wall may be shor...

Page 11: ...Push in gas control knob slightly and turn clockwise to OFF Do not force 5 Replace control access panel lower front panel LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 Remove control access panel lower front panel 5 Turn gas control knob clockwise to OFF 6 Wait ten 10 minutes to clear out any g...

Page 12: ...ace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand ON OFF IGNITOR CONTROL GAS FLOW GAS VALVE SHOWN IN OFF POSITION...

Page 13: ...ot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for Heat 5 Minute Retry Delay 3 Second Flame Recycle Delay YES NO NO YES NO YES YES NO YES NO 1 Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame has not lit It will turn back ON for the final 30 seconds of the...

Page 14: ...Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Igniter Powered See Inset A to Identify Proper Lead This Check Must be Done with the SmartValve Control Connected and Igniter Powered Replace Igniter Flame Rod Assembly Check that Pilot Flame Makes Good Contact with Pilot Burner Fla...

Page 15: ...PG ONLY 45 R 3031 BURNER 3 REQUIRED 46 DV 1239 BURNER BRACKET 47 UH 452 TRANSFORMER MOUNTING BRACKET IP ONLY 47 UH 810 TRANSFORMER MOUNTING BRACKET SPP ONLY 48 R 1995 TRANSFORMER SPP ONLY 48 8720100 TRANSFORMER IP ONLY 49 UH 451 JUNCTION BOX COVER 50 DV 572 JUNCTION BOX 51 DV 1260 COVER PLATE AIR DROP 52 872056 BUSHING 53 872053 CORD SET 54 8720148 BUSHING 55 DV 1215 BOTTOM PLATE 56 R 3034 PILOT N...

Page 16: ...12427 5 0806 Page 16 ...

Page 17: ...12427 5 0806 Page 17 Service Notes ...

Page 18: ...8 Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 PH 1 618 233 7420 PH 1 800 851 3153 FAX 1 618 233 7097 FAX 1 800 443 8648 E MAIL info empirecomfort com WEB SITE www empirecomfort com ...

Reviews: