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13119-10-0709

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The correct pilot flame (Figure 12) will be blue, extending past 

the thermocouple. The flame will surround the thermocouple just 

below the tip.
Natural gas pilots require adjusting when the inlet gas pressure is 

above 5” w.c. (1.245kPa). Remove the pilot cover screw on the 

control valve (Figure 3), and turn the adjustment screw clockwise 

to reduce flame. Replace pilot cover screw to eliminate gas leaking 

at that control valve opening.

LP gas (propane) will not require adjustment.
After use, cleaning may be required for the proper flame.

IP-Model Pilot

This  heater  is  using  a  Honeywell  “Smart  Valve”  system  for 

intermittent pilot ignition.
On a call for heat by the thermostat this control turns on a 24 volt 

mini hot surface ignitor which lights a pilot that in turn lights the 

main burner. The gas valve used in this system is a step opening 

which opens at a lower pressure for ignition and then steps to a 

full inlet pressure of 4” pressure on Natural gas and 10” pressure 

on LP gas.

Pilot Flame Adjustment

The pilot flame should envelop 3/8 to 1/2 inch (10 to 13mm) of the 

tip of the flame rod. See Figure 12.
To adjust:

1. Remove the pilot adjustment cover screw.

2. Turn the inner adjustment screw clockwise 

to decrease 

or counterclockwise 

 

to increase pilot flame. Pilot ad

-

justment is shipped at full flow rate. Turn the inner adjustment 

screw clockwise

 if the inlet pressure is too high.

3. Replace the cover screw after the adjustment to prevent gas 

leakage.

Figure 12

PILOT FLAME CHARACTERISTICS

THERMOCOUPLE

BURNER

SPARK

ELECTRODE

PILOT

STANDING PILOT

THERMOCOUPLE

PILOT SHIELD

SPARK

ELECTRODE

PILOT LOCATION END VIEW

STANDING PILOT SHOWN

3/8” TO 1/2”

PILOT FLAME

GROUND

ELECTRODE

BURNER

PILOT

HOT SURFACE

IGNITOR

FLAME

ROD

IP-MODEL PILOT

Summary of Contents for DVC-35IPT-1

Page 1: ...ss a certified kit is used Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the...

Page 2: ...C 35T Standing Pilot Lighting Instructions 12 DVC 35IPT Intermittent Pilot Lighting Instructions 13 Pilot Flame Characteristics 14 Main Burner Flame Characteristics 15 Wiring 15 16 Service and Mainten...

Page 3: ...g system periodically and replace damaged parts Do make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION Pilot hole cover must be kept tightly closed during operati...

Page 4: ...t lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorpti...

Page 5: ...requiredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametalorplasticidentificationplateshallbe permanently mounted to the ex...

Page 6: ...tallation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any...

Page 7: ...iance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve...

Page 8: ...l depths of 8 to 12 or 12 to 19 The use of tubes not supplied by the manufacturer results in unsatisfactory performance 3 The DVC 35T and DVC 35IPT can be attached to the wall or recessed into the wal...

Page 9: ...h two 2 10 x 1 provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 boot assembly with register for warm air discharge into an adjoining room may be installed on either side o...

Page 10: ...tlet box with four 4 10 x 1 2 screws Attention Do not overtighten screws because outlet box must be able to move as flue tube expands and contracts Place collar on six inch air tube against air drop A...

Page 11: ...ist page 16 to order tubes Figure 10 Figure 11 appropriate vent kit for measured wall depth the vent tubes will fit together 1 Place caulking not provided beneath the collar of the outside mounting pl...

Page 12: ...l knob slightly and turn clockwise to OFF Do not force 5 Replace control access panel lower front panel Lighting Instructions 1 Stop Read the safety information above 2 Set the thermostat to lowest se...

Page 13: ...artofthecontrolsystem and any gas control which has been under water 1 Stop Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 Th...

Page 14: ...in turn lights the main burner The gas valve used in this system is a step opening which opens at a lower pressure for ignition and then steps to a full inlet pressure of 4 pressure on Natural gas and...

Page 15: ...er heater etc including walls and doorways with a heat source in an adjoining room Do Not Install Thermostat on Outside Wall CAUTION Label all wires prior to disconnection when servicing controls Wiri...

Page 16: ...ASSY PILOT OUTLET PILOT ADJUSTMENT UNDER CAP SCREW OUTLET PRESSURE TAP TO 24V HOT ON TRANSFORMER CONTROL IGNITOR CONTROL IGNITOR WIRING 40 VA TRANSFORMER 120 VAC 24 VAC FAN SWITCH MOTOR 120 VAC VALVE...

Page 17: ...for being in the Pilot position 2 Checkpilotadjustmentforbeingfullopen counterclockwise to open 3 Ifgasisavailableinthesupplytubing thepilotorificeand or pilot burner is probably restricted by a spide...

Page 18: ...all for Heat Ends Flame Signal Lost Pilot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for Hea...

Page 19: ...Burner Cable Check that Pilot Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Ig...

Page 20: ...3163 FILTER RETAINER 26 R 3232 PILOT NAT IP ONLY 26 R 3233 PILOT LPG IP ONLY 27 P 88 52 ORIFICE NAT 3 REQUIRED 27 P 88 60 ORIFICE LPG 3 REQUIRED 28 DV 1236 MANIFOLD 29 DV 1259 FRONT PANEL 30 P 112 MA...

Page 21: ...13119 10 0709 Page 21 PARTS VIEW...

Page 22: ...13119 10 0709 Page 22 SERVICE NOTES...

Page 23: ...13119 10 0709 Page 23 SERVICE NOTES...

Page 24: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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