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13119-10-0709

Page 7

Locating Gas Supply

The gas line can enter the unit either through the floor or outside 

wall. The gas line opening should be made at this time. Location 

of the opening will be determined by the position of floor joists 

and the valve and union used for servicing.

Note:

 Never use plastic pipe. Check to confirm whether your local 

codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

—  aNS Z21.24 appliance Connectors of Corrugated Metal Tubing 

and Fittings

—  aNS  Z21.45 assembled  Flexible appliance  Connectors  of 

Other Than all-Metal Construction

The above connectors may be used if acceptable by the authority 

having jurisdiction. The state of Massachusetts requires that a flexible 

appliance connector cannot exceed three feet in length.

Figure 1 

Consult the current National Fuel Gas Code, aNSI Z223.1 CaN/

CGA-B149 (.1 or .2) installation code. 

Installing a New Main Gas Cock

each appliance should have its own manual gas cock.
a  manual  main  gas  cock  should  be  located  in  the  vicinity  of 

the unit. Where none exists, or where its size or location is not 

adequate, contact your local authorized installer for installation 

or relocation.
Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!

a gas valve and ground joint union should be installed in the gas 

line upstream of the gas control to aid in servicing. It is required 

by the National Fuel Gas Code that a drip line be installed near 

the gas inlet. This should consist of a vertical length of pipe tee 

connected into the gas line that is capped on the bottom in which 

condensation and foreign particles may collect. 

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Pressure Testing of the Gas Supply System

1.  To  check  the  inlet  pressure  to  the  gas  valve,  a  1/8”    N.P.T. 

plugged tapping, accessible for test gauge connection, must be 

placed immediately upstream of the gas supply connection to 

the appliance.

2.  The  appliance  and  its  individual  shutoff  valve  must  be 

disconnected from the gas supply piping system during any 

pressure testing of that system at test pressures in excess of 1/2 

psig (3.5 kPa).

3.  The  appliance  must  be  isolated  from  the  gas  supply  piping 

system by closing its individual manual shutoff valve during 

any pressure testing of the gas supply piping system at test 

pressures equal to or less than 1/2 psig (3.5 kPa).

Attention! 

If one of the above procedures results in pressures in 

excess of 1/2 psig (14” w.c.) (3.5 kPa) on the appliance gas valve, 

it will result in a hazardous condition.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

1/2”

12.7mm

3/8”

9.5mm

10-40 feet

4-12 meters

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

1/2”

12.7mm

40-100 feet

13-30 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

100-150 feet

31-46 meters

3/4”

19mm

1/2”

12.7mm

7/8”

22.2mm

3/4”

19mm

GAS SUPPLY

Summary of Contents for DVC-35IPT-1

Page 1: ...ss a certified kit is used Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the...

Page 2: ...C 35T Standing Pilot Lighting Instructions 12 DVC 35IPT Intermittent Pilot Lighting Instructions 13 Pilot Flame Characteristics 14 Main Burner Flame Characteristics 15 Wiring 15 16 Service and Mainten...

Page 3: ...g system periodically and replace damaged parts Do make a periodic visual check of pilot and burners Clean and replace damaged parts CAUTION Pilot hole cover must be kept tightly closed during operati...

Page 4: ...t lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorpti...

Page 5: ...requiredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametalorplasticidentificationplateshallbe permanently mounted to the ex...

Page 6: ...tallation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any...

Page 7: ...iance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve...

Page 8: ...l depths of 8 to 12 or 12 to 19 The use of tubes not supplied by the manufacturer results in unsatisfactory performance 3 The DVC 35T and DVC 35IPT can be attached to the wall or recessed into the wal...

Page 9: ...h two 2 10 x 1 provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 boot assembly with register for warm air discharge into an adjoining room may be installed on either side o...

Page 10: ...tlet box with four 4 10 x 1 2 screws Attention Do not overtighten screws because outlet box must be able to move as flue tube expands and contracts Place collar on six inch air tube against air drop A...

Page 11: ...ist page 16 to order tubes Figure 10 Figure 11 appropriate vent kit for measured wall depth the vent tubes will fit together 1 Place caulking not provided beneath the collar of the outside mounting pl...

Page 12: ...l knob slightly and turn clockwise to OFF Do not force 5 Replace control access panel lower front panel Lighting Instructions 1 Stop Read the safety information above 2 Set the thermostat to lowest se...

Page 13: ...artofthecontrolsystem and any gas control which has been under water 1 Stop Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 Th...

Page 14: ...in turn lights the main burner The gas valve used in this system is a step opening which opens at a lower pressure for ignition and then steps to a full inlet pressure of 4 pressure on Natural gas and...

Page 15: ...er heater etc including walls and doorways with a heat source in an adjoining room Do Not Install Thermostat on Outside Wall CAUTION Label all wires prior to disconnection when servicing controls Wiri...

Page 16: ...ASSY PILOT OUTLET PILOT ADJUSTMENT UNDER CAP SCREW OUTLET PRESSURE TAP TO 24V HOT ON TRANSFORMER CONTROL IGNITOR CONTROL IGNITOR WIRING 40 VA TRANSFORMER 120 VAC 24 VAC FAN SWITCH MOTOR 120 VAC VALVE...

Page 17: ...for being in the Pilot position 2 Checkpilotadjustmentforbeingfullopen counterclockwise to open 3 Ifgasisavailableinthesupplytubing thepilotorificeand or pilot burner is probably restricted by a spide...

Page 18: ...all for Heat Ends Flame Signal Lost Pilot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for Hea...

Page 19: ...Burner Cable Check that Pilot Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Ig...

Page 20: ...3163 FILTER RETAINER 26 R 3232 PILOT NAT IP ONLY 26 R 3233 PILOT LPG IP ONLY 27 P 88 52 ORIFICE NAT 3 REQUIRED 27 P 88 60 ORIFICE LPG 3 REQUIRED 28 DV 1236 MANIFOLD 29 DV 1259 FRONT PANEL 30 P 112 MA...

Page 21: ...13119 10 0709 Page 21 PARTS VIEW...

Page 22: ...13119 10 0709 Page 22 SERVICE NOTES...

Page 23: ...13119 10 0709 Page 23 SERVICE NOTES...

Page 24: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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