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If the gas quality is bad, your pilot may not stay lit, the burners may produce soot and the heater may backfire when lit. If the 

gas quality or pressure is low, contact your local gas supplier immediately.

  1.  When ignitor button is pressed, there is no spark at ODS/

pilot. 

a.  Ignitor electrode positioned wrong - Replace pilot.

b.  Ignitor electrode is broken - Replace pilot.

c.  Ignitor electrode not connected to ignitor cable - Reconnect 

ignitor cable.

d.  Ignitor cable pinched or wet. Keep ignitor cable dry - Free 

ignitor cable if pinched by any metal or tubing. 

e.  Broken ignitor cable - Replace ignitor cable.

f.  Bad piezo ignitor - Replace piezo ignitor.

  2.  Appliance produces unwanted odors.

a.  Appliance burning vapors from paint, hair spray, glues, etc. 

- Ventilate room. Stop using odor causing products while 

heater is running.

b.  Gas leak - Locate and correct all leaks.

  3.  Appliance shuts off during use. (Pilot and main burner are 

off.)

a.  Not enough fresh air is available for ODS/pilot to operate - 

Open window and/or door for ventilation.

b.  Low line pressure - Contact local gas company.

c.  ODS/pilot is partially clogged - Clean ODS/pilot.

d.  Defective thermocouple - Replace pilot.

  4.  Appliance shuts off during use. (Pilot stays on.)

a.  Low line pressure - Check line pressure to the valve.

b.  Defective  thermopile  -  Check  pilot  flame,  check  wire 

connections, output should be a minimum of 325 millivolts 

across. TH/TP and TP terminals with REMOTE/OFF/ON  

switch off.

  5.  Gas odor even when control knob is in OFF position.

a.  Gas leak - Locate and correct all leaks.

b.  Control valve defective - Replace control valve.

  6.  When ignitor button is pressed, there is spark at ODS/pilot, 

but no ignition.

a.  Gas supply turned off or manual shutoff valve closed - Turn 

on gas supply or open manual shutoff valve.

b.  Control knob not in PILOT position - Turn control knob to 

PILOT position.

c.  Control knob not pressed in while in PILOT position - Press 

in control knob while in PILOT position.

d.  Air in gas lines when installed - Continue holding down control 

knob. Repeat igniting operation until air is removed.

e.  ODS/pilot is clogged - Replace ODS/pilot assembly or get 

it serviced.

f.  Gas regulator setting is not correct - Replace gas 

regulator. 

 

7. ODS/pilot lights but flame goes out when control knob is 

released.

a.  Control knob not fully pressed in - Press in control knob 

fully.

b.  Control knob not pressed in long enough - After ODS/pilot 

lights, keep control knob pressed in 30 seconds.

c.  Manual Shutoff valve not fully open - Fully open manual 

shutoff valve.

d.  Thermocouple connection loose at control valve - Hand 

tighten until snug, then tighten 1/4 turn more.

e.  Pilot  flame  not  touching  thermocouple,  which  allows 

thermocouple to cool, causing pilot flame to go out. This 

problem could be caused by either low gas pressure or dirty or 

partially clogged ODS/pilot - Contact local gas company. 

f.  Thermocouple damaged - Replace thermocouple.

g.  Control valve damaged - Replace control valve.

  8.  Burner does not light after ODS/pilot is lit.

a.  Burner orifice clogged - Clean burner or replace main burner 

orifice.

b.  Burner  orifice  diameter  is  too  small  -  Replace  burner 

orifice.

c.  Inlet  gas  pressure  is  too  low  -  Contact  qualified  service 

person. 

  9.  If burning at main burner orifice occurs (a loud, roaring 

blow torch noise).

a.  You must turn off burner assembly and contact a qualified 

service person.

b.  Manifold pressure is too low - Contact local gas company.

c.  Burner  orifice  clogged  -  Clean  burner  or  replace  burner 

orifice.

 10.  Heater produces a whistling noise when main burner is 

lit.

a.  Turning control knob to HIGH position when main burner is 

cold - Turn control knob to LOW position and let warm up 

for a minute.

b.  Air in gas line - Operate burner until air is removed from 

line. Have gas line checked by local gas company.

c.  Dirty or partially clogged burner orifice - Clean burner or 

replace burner orifice.

MILLIVOLT TROUBLESHOOTING

SYMPTOMS, POSSIBLE CAUSES AND CORRECTIONS

Summary of Contents for VFLL38FP

Page 1: ...injury or loss of life Installer Leave this manual with the appliance Consumer Retain this manual for future reference This appliance may be installed in an aftermarket permanently located manufactur...

Page 2: ...ENTILATION AIR 16 17 COMBUSTIBLE MATERIALS 18 CLEANING AND SERVICING 18 19 MAINTENANCE 19 DECORATIVE ACCESSORY INSTALLATION 20 21 MILLIVOLT CONTROL VALVE LIGHTING INSTRUCTIONS 22 IP LIGHTING INSTRUCTI...

Page 3: ...to avoid potential problems with sooting Sooting resulting from improper installation or operation can settle on surfaces outside the fireplace See instructions for proper installation WARNING Do not...

Page 4: ...as can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a clos...

Page 5: ...e log and create a sooting situation WARNING Do not allow fans to blow directly into the fireplace Avoid any drafts that alter burner flame patterns Candles Avoid the use of scented or decorative cand...

Page 6: ...ze Well Head Gas Installations Some natural gas utilities use well head gas This may affect the Btuoutputoftheunit Contactthegascompanyfortheheatingvalue Contact the manufacturer or your gas company b...

Page 7: ...ss Droplets 1 Ruby Clear One kit per one square foot DG1TZC DG1TZC Decorative Glass Droplets 1 Topaz Clear One kit per one square foot DG1BKP DG1BKP Decorative Glass Crushed 1 4 Black One kit per one...

Page 8: ...t the fireplace and components have not been dam aged during shipping 7 Set fireplace in a location near to its final installation location In planning the installation for the fireplace determine whe...

Page 9: ...bus tible board around the opening The other hole is for mounting the non combustible board to the fireplace face top side and bottom See Figures 4 and 6 Figure 4 5 On the top and bottom of each side...

Page 10: ...r VFLL 38 48 FP30L series millivolt operated system Wiring is only needed if adding the LK5 Accent Light accessory Follow the wiring instructions included with the LK5 to connect this optional accesso...

Page 11: ...re to the opposite side Secure the incoming ground wire under the green ground screw provided on the receptacle Figure 14 Figure 15 5 If only installing the LK5 Accent Light kit then remove the 7 8 di...

Page 12: ...efore it is not necessary to provide a 1 8 test point up stream of the control When using copper or flex connector use only approved fittings Theapplianceandit sindividualshutoffvalvemustbedisconnecte...

Page 13: ...rations Installing a television above a fireplace has become increasingly popular however the area above any fireplace gets hot and most TV manufacturers recommend against placing their products near...

Page 14: ...the unit Attach these pieces to the face of the unit with high tempera ture silicone adhesive or with screws If putting screws into the face of the unit avoid the area around the outer glass See Figur...

Page 15: ...ling in Corner Built In Rough Opening for Elevated Installation Built In Figure 22 Figure 23 Figure 24 FIREPLACE INSTALLATION TABLE 1 MINIMUM DIMENSIONS in inches FOR FIGURES 22 23 24 A B C D E F VFLL...

Page 16: ...or less with openings gasketed or sealed and b Weather stripping has been added on openable windows and doors and c Caulking or sealants are applied to areas such as joints around window and door fra...

Page 17: ...shall have a minimum free area of one square inch per 1 000 BTUH of the total input rating of the gas equipment in the confined space Figure 25 WARNING Rework worksheet adding the space of the adjoin...

Page 18: ...emove lint or particles with vacuum or brush Failure to keep air intake hole clean will result in sooting and poor combustion Inspect and clean all burner ports Inspect ODS pilot for operation and acc...

Page 19: ...receiver are located under the heat shield 5 Replace the four AA batteries in each 6 Replace the items removed in steps 1 through 4 MAINTENANCE CLEANING AND SERVICING Cleaning and Pilot Maintenance O...

Page 20: ...be more than a single layer CAUTION Never place media materials on or next to the burner The Decorative Glass options are available in various colors and package sizes Choose the size appropriate for...

Page 21: ...lets 1 2 inch glass drops 1 inch or ceramic fiber rocks and pebbles Mix colors and glass types but do not exceed the recommended amount of decorative media CAUTION Glass or rocks must not be placed ar...

Page 22: ...power to the appliance if applicable 5 Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait t...

Page 23: ...e control Refer to remote instructions for detailed operation information FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result ca...

Page 24: ...le to cool When the thermocouple cools the heater will shut down THERMOPILE PILOT THERMOCOUPLE LPG THERMOCOUPLE NATURAL Correct Pilot Flame Pattern for MILLIVOLT Figure 41 THERMOPILE PILOT THERMOCOUPL...

Page 25: ...anufacturing fabricating and shipping various components of this appliance are treated with certain oils films or bonding agents These chemicals are not harmful but may produce annoying smoke and smel...

Page 26: ...urner assembly 2 When facing the appliance the remote receiver must be placed to the left of the gas valve Refer to remote control installation and operating instructions for more details on remote co...

Page 27: ...the system s design If the signal light does not illuminate check the position of the transmitter s battery REMOTE RECEIVER Figure 47 The remote receiver operates on 4 AA size 1 5V batteries It is re...

Page 28: ...s not included be used to make connections between the terminal wiring block on the millivolt gas valve or electronic module and the wire terminals on the remote receiver For the best results use 18 g...

Page 29: ...s between the remote receiver and the gas valve Recommended length is no longer than 20 feet The transmitter should operate with as little as 5 0 volts battery power TROUBLE SHOOTING If you encounter...

Page 30: ...position c Control knob not pressed in while in PILOT position Press in control knob while in PILOT position d Airingaslineswheninstalled Continueholdingdowncontrol knob Repeat igniting operation unti...

Page 31: ...S SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING THE BAT TERIES IN THE RECEIVER WARNING FIRE HAZARD CAN CAUSE SEVERE INJURY OR DEATH THE RECEIVER CAUSES IGNITION OF THE APPLIANCE THE APPLIAN...

Page 32: ...51 Figure 50 Proflame Transmitter Figure 51 Transmitter LCD display RECEIVER The Proflame Receiver Figures 52a and 52b connects directly to the gas valve and stepper motor with a wiring harness The R...

Page 33: ...articular code of that Transmitter The system is now initialized Temperature indication Display With the system in the OFF position press the Thermostat Key and the Mode Key at the same time Look at t...

Page 34: ...he Down Arrow Key once will reduce the flame height by one step until the flame is turned off The Up Arrow Key will increase the flame height each time it is pressed If the Up Arrow Key is pressed whi...

Page 35: ...re is dis played on the LCD screen of the Transmitter SET TEMPERATURE ROOM TEMPERATURE Figure 60a Figure 60b Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame heig...

Page 36: ...n will disappear Figure 64 Receiver The life span of the Receiver batteries depends on various factors quality of the batteries used the number of ignitions of the appli ance the number of changes to...

Page 37: ...t igniter Once the pilot sensor heats up after a few seconds the valve will be energized allowing gas to flow to the burner 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for In termittent Pilot contro...

Page 38: ...e installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases WARNING Improper installation...

Page 39: ...erify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections...

Page 40: ...4 Replace the DFC board 1 Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow...

Page 41: ...oltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure at the outlet pr...

Page 42: ...VFLL38FP9 INDEX NO PART NO DESCRIPTION 1 30378 INNER FIREBOX TOP ASSEMBLY 2 DV612 BRACKET USED AS GLASS RE TAINER 3 30291 ACCENT LIGHT COVER PLATE 4 R11231 GLASS 5 29483 BURNER COVER ASSEMBLY 6 29465...

Page 43: ...32707 8 0714 Page 43 VFLL38FP 3 9 EXPLODED VIEW...

Page 44: ...NO PART NO DESCRIPTION 1 32662 INNER FIREBOX TOP ASSEMBLY 2 DV612 BRACKET USED AS GLASS RE TAINER 3 30291 ACCENT LIGHT COVER PLATE 4 R11746 GLASS 5 32820 BURNER COVER ASSEMBLY 6 32681 BURNER BOX BACK...

Page 45: ...32707 8 0714 Page 45 VFLL48FP 3 9 EXPLODED VIEW...

Page 46: ...te control thermostat accessory or other part fail because of defective workmanship within one year from the date of purchase Empire will repair or replace at Empire s option Duties Of The Owner The a...

Page 47: ...anty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Numbe...

Page 48: ...t Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact...

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