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Empire Comfort Systems DVP42FP30N-4, Installation Instructions And Owner'S Manual, Page: 80 / 80

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Empire Comfort Systems DVP42FP30N-4 Installation Instructions And Owner'S Manual Download Page 80

31455-10-1115

Page 80

EMPIRE

EMPIRE

Comfort Systems

Empire Comfort Systems Inc.
918 Freeburg Ave. Belleville, IL  62220

If you have a general question about our products, please e-mail us at 
[email protected]. 
If you have a service or repair question, please contact your dealer.

Summary of Contents for DVP42FP30N-4

Page 1: ...Failure to follow safety warnings exactly could result in serious injury death or property damage R QRW VWRUH RU XVH JDVROLQH RU RWKHU DP mable vapors and liquids in the vicinity of this or any other...

Page 2: ...ANDING PILOT WIRING DIAGRAM 48 MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS 49 MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING 50 DIRECT IGNITION LIGHTING INSTRUCTIONS 51 DIRECT IGNITION WIRI...

Page 3: ...anufacturer s barrier for this appli ance Any safety screen guard or barrier removed for servic ing an appliance must be replaced prior to operating the appliance Duetohightemperaturestheapplianceshou...

Page 4: ...UIRUP VHUYLFH RU PDNH DGMXVWPHQWV LQ DQ DUHD ZKHUH WKH FRQGLWLRQV DUH VXFK WKDW RX PD QRW GHWHFW WKH RGRU if there has been a leak of LP Gas 2GRU IDGH GXH WR R LGDWLRQ E UXVW RU DGVRUSWLRQ RQ ZDOOV RI...

Page 5: ...WK WKH DERYH SURYLVLRQV VKDOO FRPSO ZLWK 1 3 DQG EH 16 8 OLVWHG DQG 6 FHUWL HG 6 1 PHWDO RU SODVWLF LGHQWL FDWLRQ SODWH VKDOO EH permanently mounted to the exterior of the building at a PLQLPXP KHLJKW...

Page 6: ...WKH 1ational Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York N...

Page 7: ...34 P 270 DVP48FP5 Air Shutter Opening 1 8 3 2mm 1 8 3 2mm LP 2UL FH 52 0635 P 185 1 65MM P 250 Air Shutter Opening FULL OPEN FULL OPEN HLJKW ZLWKRXW VWDQGRII 34 3 4 883mm 34 3 4 883mm Width 43 1092mm...

Page 8: ...one sealant rated above 7KH LQQHU XH MRLQWV GR QRW UHTXLUH DQ VHDODQW Special Venting Components Simpson Duravent See Empire Comfort Systems Retail Price List for Simpson Duravent part num bers and pr...

Page 9: ...ULFDQ 0HWDO 3URGXFWV 6HONLUN LUHFW 7HPS 6HFXULW 6HFXUH 9HQW FHO 9 9HQWLQJ BDM 4 6 5 8 Empire Horizontal Round Termination Kit DVVK 4RE 1RWH 9 1RW IRU XVH ZLWK OH 9HQW LWV RU XVH ZLWK 6LPSVRQ Duravent...

Page 10: ...See Figure 5 for minimum height above unit Figure 3 Combustible Material No greeting cards stockings or ornamentation of any type should EH SODFHG RQ RU DWWDFKHG WR WKH UHSODFH 7KH RZ RI KHDW FDQ igni...

Page 11: ...HW 6HH GHWDLOV LQ 9HQWLQJ 6HFWLRQ When you install your Direct Vent Fireplace in Room divider or Flat RQ ZDOO FRUQHU SRVLWLRQV D PLQLPXP RI LQFKHV FOHDUDQFH PXVW EH PDLQWDLQHG IURP WKH SHUSHQGLFXODU Z...

Page 12: ...JDV SLSLQJ VKDOO EH UHVLVWDQW WR WKH DFWLRQ RI OLTXH HG SHWUROHXP JDVHV 7KH JDV OLQHV PXVW EH FKHFNHG IRU OHDNV E WKH LQVWDOOHU 7KLV VKRXOG EH GRQH ZLWK D VRDS VROXWLRQ ZDWFKLQJ IRU EXEEOHV RQ DOO H S...

Page 13: ...ODFH VLGH DW DSSURSULDWH GHSWK HQG VWDQGRII WDEV DV QHHGHG WR PRYH UHSODFH XVK ZLWK IDFLQJ PDWHULDO See Figure 10A 8VH HLJKW KH KHDG VFUHZV VXSSOLHG LQ KDUGZDUH SDFNDJH WR VFUHZ WKURXJK VORWWHG KROHV...

Page 14: ...clearance for VWDQGRIIV RQ UHER IWHU LQVWDOOLQJ UHER LQWR IUDPLQJ WKH QLVKHG ZDOO VXUIDFH PXVW FRYHU WKH WKUHH LQFK RSHQLQJ DERYH WKH UHER DVP42 DVP48 A 37 3 4 37 3 4 B 43 3 8 49 3 8 C 19 7 8 19 7 8 F...

Page 15: ...VVDU WR LQVWDOO certain components before the appliance is completely positioned and installed These include the direct vent system gas piping for WKH DSSOLDQFH DQG WKH HOHFWULFDO ZLULQJ I WKH IDQ RSW...

Page 16: ...00mm 7 3 4 197mm to 9 1 4 235MM 12 305mm 17 1 4 438mm to 18 3 4 476mm 10 3 4 273mm to 12 1 4 311mm Figure 19 CORNER INSTALLATION TOP 90 ELBOW TO HORIZONTAL OUT THE WALL Dim DVP42 DVP48 A 45 3 8 1152mm...

Page 17: ...H FHHG 14 5 feet Special Note RU HDFK GHJUHH HOERZ LQVWDOOHG LQ WKH horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree HOERZV DUH LQVWDOOH...

Page 18: ...e to be installed around the termination area TYPICAL BASEMENT INSTALLATION Figure 23 DPSOHV RI SRVVLEOH YHQWLQJ V VWHPV XVLQJ RQH HOERZ LJKW IHHW LV OLVWHG DV PLQLPXP YHUWLFDO YHQW UXQ ZLWK IHHW RI P...

Page 19: ...H WUD IUDPLQJ OO YHQW NLW SLSHV VKRXOG EH DVVHPEOHG RQ WKH XQLW DIWHU WKH XQLW LV PRYHG LQWR WKH QDO SRVLWLRQ Cutting the Hole IWHU WKH UHSODFH KDV EHHQ SRVLWLRQHG LQ LWV SHUPDQHQW ORFDWLRQ WKH KROH W...

Page 20: ...31455 10 1115 Page 20 Figure 29 Figure 30 Figure 31 EXAMPLES TOP VENT RUN...

Page 21: ...10 1115 Page 21 VENTING EXAMPLES WHEN USING DVA47 ADAPTOR Vertically Off Top of Fireplace Only Example H1 2ft V1 20ft H 2ft V 20ft DVA47 ADAPTOR Figure 32 Figure 33 Figure 34 Simpson Duravent venting...

Page 22: ...RUL RQWDO UXQ WR WKH RXWHU ZDOO DQJH PXVW QRW H FHHG IHHW LQFKHV EXAMPLE B I WKH YHUWLFDO GLPHQVLRQ IURP WKH RRU RI WKH XQLW LV IHHW LQFKHV WKH KRUL RQWDO UXQ WR WKH RXWHU ZDOO DQJH PXVW QRW H FHHG IH...

Page 23: ...31455 10 1115 Page 23 Figure 36 Figure 37 Figure 38 Figure 39 Model Maximum Pipe Length H1 DVP42 24 DVP48 24 Model Maximum Pipe Length H1 DVP42 24 DVP48 24 EXAMPLES REAR VENT RUN...

Page 24: ...OO EH XVHG WR FORVH WKH WRS XH DQG LQOHW RSHQLQJV 3 Insert the insulation retainer bracket and insulation into the top XH SLSH EHIRUH UHLQVWDOOLQJ WKH XH FRYHU SODWH RYHU WKH WRS XH ZLWK VFUHZV 5HLQVW...

Page 25: ...ce to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches FP PLQLPXP IRU DSSOLDQFH...

Page 26: ...KH ZDOO See Figure 43 Position WKH UHVWRS RQ WKH LQWHULRU VLGH RI WKH ZDOO IRU WKH KROH Attention DOO UHVWRS KROH LV RII VHW WRZDUGV ERWWRP RI ZDOO RSHQLQJ 6HFXUH ZLWK QDLOV RU VFUHZV RQWLQXH WKH YHQW...

Page 27: ...31455 10 1115 Page 27 8 VENTING FRAMING AND FINISHING continued Figure 44 Figure 45 Figure 46 See Horizontal Termination Page 31 and Vertical Termination Pages 32 and 33...

Page 28: ...RWK VLGHV RI WKH LQFK LQFK KROH SUHYLRXVO FXW 6HFXUH ZLWK QDLOV RU VFUHZV 7KH KHDW VKLHOGV RI WKH UHVWRSV 0867 SODFHG WRZDUGV WKH WRS RI WKH KROH RQWLQXH WKH YHQW UXQ WKURXJK WKH UHVWRSV See Figure 48...

Page 29: ...31455 10 1115 Page 29 9 17 1 5 0 1 1 1 6 1 FRQWLQXHG Figure 50 Figure 51 See Horizontal Termination Page 31 and Vertical Termination on Pages 32 and 33...

Page 30: ...LQ VXFK D ZD WKDW PLQLPL HV WKH QXPEHU RI RIIVHWV DQG KRUL RQWDO YHQW OHQJWK 6LQFH LW LV YHU LPSRUWDQW WKDW WKH YHQWLQJ V VWHP PDLQWDLQ LWV EDODQFH EHWZHHQ WKH FRPEXVWLRQ DLU LQWDNH DQG WKH XH JDV H...

Page 31: ...e too so as to make a seal WR WKH H WHULRU ZDOO 127 RRG VFUHZV FDQ DQG VKRXOG EH UHSODFHG ZLWK DSSURSULDWH fasteners for use on stucco brick concrete or other types of siding CAUTION I H WHULRU ZDOOV...

Page 32: ...S pitched roofs and other similar factors can result in poor draft or GRZQ GUDIWLQJ Q WKHVH FDVHV LQFUHDVLQJ WKH YHQW KHLJKW PD VROYH this problem KHQ WHUPLQDWLQJ WKH YHQW FDS QHDU DQ H WHULRU ZDOO RU...

Page 33: ...eassembly and Resealing Vent Pipe System WWDFK YHQW SLSH WR LQOHW DQG RXWOHW YHQW DGDSWRU RQ UHSODFH LQ HLWKHU theverticalorhorizontalposition replacehorizontalandverticalpipe OHQJWKV HOERZV DQG KRUL...

Page 34: ...ZDOO WKLPEOH UHVWRS DVVHPEO Figure 58 LQWR RXU FRPEXVWLEOH ZDOO 1RWH 2Q EULFN RU EORFN H WHULRU ZDOO a 7 178mm diameter hole needs to be cut 0HDVXUH WKH WRWDO ZDOO WKLFNQHVV WR GHWHUPLQH ZKHWKHU RU QR...

Page 35: ...e tubes 10 From outside Push the 6 5 8 168mm diameter inlet tube mounting plate onto end of rigid venting system to correct position Fasten the outside mounting plate to the vinyl siding NLW RU ZDOO Z...

Page 36: ...WXEH SSO KLJK WHPSHUDWXUH VHDODQW WR the opposite end of the tube on the inside of the tube The end ZLWK WKH JDVNHW ZLOO DWWDFK WR WKH EDFN RI WKH XQLW RQWLQXH ZLWK Step 13 Connecting to Rigid Vent Sy...

Page 37: ...LQJ FKDUWV LQ WKH ILUHSODFH manual to determine the proper height and size of the vent RSHQLQJ 7KH PLQLPXP RSHQLQJ VKRXOG EH ZLGH E high The minimum combustible clearance from the horizontal vent is 1...

Page 38: ...1115 Page 38 Model AIR SHUTTER SETTINGS BURNER ORIFICE Opening A 3URSDQH 3 2UL FH DVP42 Full Open 52 DVP48 Full Open 51 Maxitrol Valve Conversion Direct Ignition Figure 68 Figure 69 A PROPANE LP GAS C...

Page 39: ...31455 10 1115 Page 39 Log Description Part Number Front View Top View DVP42FP DVP48FP Log A R10349 R10357 Log B R10350 R10358 Log C R10351 R10359 Log D R10352 R10360 LOG IDENTIFICATION...

Page 40: ...KH GHFRUDWLYH URFN VKRXOG RQO EH SODFHG RQ WKH UHSODFH RRU Ember Placement 1 Place decorative rock in front of grates and sides of main burner 2 After all logs are properly positioned place small dime...

Page 41: ...31455 10 1115 Page 41 3ODFH RJ RQWR WZR SLQV RQ UHDU ORJ VXSSRUW DV VKRZQ EHORZ...

Page 42: ...31455 10 1115 Page 42 3ODFH RJ RQWR WZR OHIW IURQW SLQV RQ EXUQHU SDQ DV VKRZQ EHORZ...

Page 43: ...31455 10 1115 Page 43 3ODFH RJ RQWR WZR ULJKW IURQW SLQV RQ EXUQHU SDQ DV VKRZQ EHORZ...

Page 44: ...31455 10 1115 Page 44 3ODFH RJ RQWR RQH SLQ RQ RJ DQG RQH RQ RJ DV VKRZQ EHORZ...

Page 45: ...31455 10 1115 Page 45 5 Log assembly is completed...

Page 46: ...RQDO RQH WR WZR PLQXWHV EHIRUH RX WXUQ WKH JDV FRQWURO knob from the PILOT position to the ON position This time period DOORZV WKH PLOOLYROWV HOHFWULFDO FXUUHQW WR EXLOG XS WR D VXI FLHQW OHYHO DOORZL...

Page 47: ...e If batteries fail in the remote and immediate heat is desired WXUQ WKH 5 027 2 21 VZLWFK IURP WKH 5 027 SRVLWLRQ WR the ON position Electric 120 volt Operated Remote Control FREC RQQHFW WKH JUHHQ DQ...

Page 48: ...31455 10 1115 Page 48 Figure 75 MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM...

Page 49: ...WR GHVLUHG VHWWLQJ 7KLV DSSOLDQFH KDV D SLORW ZKLFK PXVW EH OLJKWHG E KDQG KHQ OLJKWLQJ WKH SLORW IROORZ WKHVH LQVWUXFWLRQV H DFWO B Before lighting smell all around the appliance area for gas Be VXUH...

Page 50: ...HFWLRQV IURP WKH WKHUPRSLOH DW WKH JDV valve terminals are tight and the thermopile is fully inserted into the pilot bracket KHFN WKH WKHUPRSLOH ZLWK D PLOOLYROW PHWHU 7DNH WKH reading at TH TP TP ter...

Page 51: ...SION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above 7XUQ RII DOO HOHFWULF SRZHU WR WKH DSSOLDQFH 3 Open bottom louver assembly or open the...

Page 52: ...erated Remote Control FREC LVFRQQHFW SURQJ SRZHU FRUG IURP UHFHSWDFOH 5HPRYH ZLUH IURP 9 KRW WHUPLQDO RQ FRQWURO PRGXOH 3 Connect female terminal from receiver onto 120 VAC hot terminal on control mod...

Page 53: ...WZR EOLQNV RQ indicator light LVFRQQHFW SRZHU WR UHSODFH MXQFWLRQ ER DQG FKHFN WKDW WKH RW ODFN ZLUH LV FRQQHFWHG WR WKH JROG UHFHSWDFOH VFUHZ VLGH DQG WKDW WKH 1HXWUDO KLWH ZLUH LV FRQQHFWHG WR WKH V...

Page 54: ...order to protect the electrodes from being damaged 5HPRYH DLU VKXWWHU IURP RUL FH WWLQJ 5HPRYH QDWXUDO JDV PDLQ EXUQHU RUL FH IURP RUL FH WWLQJ 12 Install propane LP main burner orifice marked 54 for...

Page 55: ...that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery EDFNXS SRZHU GXULQJ D SRZHU RXWDJH 7KH JDV YDOYH KDV LQOHW DQG RXWOHW SUHVVXUH WDSV DV VKRZQ L...

Page 56: ...PDQXIDFWXUHG PRELOH KRPH ZKHUH QRW prohibited by local codes This appliance is not convertible for XVH ZLWK RWKHU JDVHV XQOHVV D FHUWL HG NLW LV XVHG CAUTION R QRW RSHUDWH WKH DSSOLDQFH ZLWK OLQHU V...

Page 57: ...n information LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING I RX GR QRW IROORZ WKHVH LQVWUXFWLRQV H DFWO D UH RU H SORVLRQ PD UHVXOW causing property damage personal injury or los...

Page 58: ...bleshooting HIRUH SURFHHGLQJ ZLWK WKH SURFHGXUHV LQ WKH IROORZLQJ WURXEOH VKRRWLQJ WDEOH YHULI WKDW WKH SRZHU VXSSO DGDSWHU LV present and that the batteries inside the receiver and or optional EDWWHU...

Page 59: ...he electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Chec...

Page 60: ...31455 10 1115 Page 60 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING...

Page 61: ...DSSOL DQFH ZLOO RSHUDWH IURP DQ DSSOLDQFH PRXQWHG URFNHU VZLWFK RU RSWLRQDO ZDOO VZLWFK FRQQHFWHG WR WKH WZR 52 1 ZLUHV RQ WKH RQWURO 0RGXOH KHQ WKH UHPRWH RII VZLWFK LV LQ WKH 5 027 SRVLWLRQ WKH DSSO...

Page 62: ...l damage such as bent terminals missing parts stripped threads or evidence of exposure to excessive heat ROORZ WKH RSHUDWLQJ LQVWUXFWLRQV SURYLGHG E WKH PDQXIDFWXUHU RI your heating appliance TROUBLES...

Page 63: ...31455 10 1115 Page 63 Figure 79 RF WIRING DIAGRAM Note RU 5 LUHSODFH PRGHOV ZLWK 3UHPLXP 0XOWL XQFWLRQ 5HPRWH RQWURO 5HIHU WR WKH VHSDUDWH LQVWUXFWLRQV IRU RSHUDWLRQ RI WKH remote control system...

Page 64: ...bottom louver assembly 3 Locate On Off gas cock and turn clockwise to OFF Do not force 4 Close bottom louver assembly RF STANDING PILOT LIGHTING INSTRUCTIONS 1 STOP Read the safety information above...

Page 65: ...the glass VXUIDFH OVR LQLWLDO SDLQW FXULQJ PD GHSRVLW D VOLJKW OP RQ WKH JODVV W LV WKHUHIRUH UHFRPPHQGHG WKDW WKH JODVV EH FOHDQHG WZR RU WKUHH WLPHV ZLWK D QRQ DEUDVLYH KRXVHKROG FOHDQHU DQG ZDUP ZD...

Page 66: ...Heat Shield 18 17381 17381 17381 17381 DI H OXH 9HQW 19 17187 17187 17187 17187 Louver Assembly Upper 20 17190 17190 17190 17190 Ceramic Glass Door Assembly 21 17188 17188 17188 17188 RXYHU VVHPEO RZH...

Page 67: ...ield 62 Not Used On DVP42FP 3 5 7 9 Models Heat Shield Flue 63 Not Used On DVP42FP 3 5 7 9 Models Mounting Brace 64 R7680 R7680 R7680 R7680 Optional Brick Panel Side Left 65 R7681 R7681 R7681 R7681 Op...

Page 68: ...17447 17447 17447 DI H OXH 9HQW 19 17210 17210 17210 17210 Louver Assembly Upper 20 17213 17213 17213 17213 Ceramic Glass Door Assembly 21 17211 17211 17211 17211 RXYHU VVHPEO RZHU 22 R7611 R10424 R10...

Page 69: ...ess 8 Pin 61 Not Used On DVP48FP 3 5 7 9 Models Insulation Top Shield 62 Not Used On DVP48FP 3 5 7 9 Models Heat Shield Flue 63 Not Used On DVP48FP 3 5 7 9 Models Mounting Brace 64 R7680 R7680 R7680 R...

Page 70: ...31455 10 1115 Page 70 PARTS VIEW...

Page 71: ...G FDQ EH RUGHUHG E RXU 6HUYLFH 3HUVRQ RU HDOHU 3URRI RI SXUFKDVH LV required for ZDUUDQW SDUWV OO SDUWV OLVWHG LQ WKH 3DUWV LVW KDYH D 3DUW 1XPEHU KHQ RUGHULQJ SDUWV UVW REWDLQ WKH 0RGHO 1XPEHU DQG 6H...

Page 72: ...RSWLRQDO YDULDEOH VSHHG EORZHU DVVHPEO is completed Wiring 7KH DSSOLDQFH ZKHQ LQVWDOOHG PXVW EH HOHFWULFDOO JURXQGHG LQ DFFRUGDQFH ZLWK ORFDO FRGHV RU LQ WKH DEVHQFH RI ORFDO FRGHV ZLWK WKH 1DWLRQDO...

Page 73: ...31455 10 1115 Page 73 1 R7731 BLOWER MOTOR 2 31920 SWITCH ASSEMBLY 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION...

Page 74: ...burner assembly Refer to log placement page 39 WWDFK JODVV IUDPH DVVHPEO RQWR UHSODFH 5DLVH ERWWRP ORXYHU DQG UHSODFH WRS ORXYHU RQWR UHSODFH 11 Installation of optional brick liner is complete JUNCT...

Page 75: ...WK EORZHU assembly Variable Speed FBB4 Simulated Brick Liners 7KH VLPXODWHG EULFN SDQHOV ZHUH GHVLJQHG WR HQKDQFH WKH DSSHDUDQFH RI RXU UHSODFH LPLWDWLQJ WKH ORRN RI DXWKHQWLF masonry HERRINGBONE DVP3...

Page 76: ...H EURZQ EULFNV ZLWK FKDUFRDO PRUWDU LQ UXQQLQJ ERQG FRXUVHV SOXV VPRNHG DFFHQWV HUULQJERQH LQHUV KDYH EXUQW XPEHU EULFNV LQ D KHUULQJERQH SDWWHUQ ZLWK OLJKW PRUWDU SOXV smoked accents Stacked Limeston...

Page 77: ...fronts Arched DCF42B FB CM HP DCF42T FB CM HP Rectangular DCF42A FB CM HP Fireplace requires one of the following ceramic liners DVP3DA DVP3DH DVP42DG All Brick Liners are made from Ceramic Fiber for...

Page 78: ...31455 10 1115 Page 78 FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 79: ...7KH DSSOLDQFH PXVW EH LQVWDOOHG E D TXDOL HG LQVWDOOHU DQG RSHUDWHG LQ DFFRUGDQFH ZLWK WKH LQVWUXFWLRQV IXUQLVKHG ZLWK WKH DS pliance ELOO RI VDOH FDQFHOOHG FKHFN RU SD PHQW UHFRUG VKRXOG EH NHSW WR...

Page 80: ...mfort Systems Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repa...

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