EMP WP120 12V Quick Start Manual Download Page 18

 

Troubleshooting 

 

© 2021 EMP Inc. 

18 

Troubleshooting 

Symptom

 

Check

 

Pump not running

 

  Check electrical connections. 

  Check ignition enable wire. 

  Check if ignition enable wire is “on”. 

  Verify ignition enable pin location.

 

Pump is running but not pumping 

fluid

 

  Check system fluid level. 

  Check for tubing restrictions (kinks). 

  Make sure pump is primed. 

  Check for collapsed inlet or outlet hose. 

  Check pump inlet for trapped debris. 

No CAN communication and/or 

pump not responding to CAN 

commands

 

  Check communication harness wiring. 

  Verify that CAN messages are being transmitted in the proper formats. 

  Verify that the proper component CAN address is being used.

 

Suspected water pump seal leak 

  Reference 

Service Bulletin Electric Water Pump Inspection and Diagnostic 

Procedures

, EMP document 9910085143. 

Water pump seal leak 

  Verify coolant level. 

  Verify coolant selection (for water seal life OAT, phosphate free, silicate free 

coolant is recommended). 

  Sample coolant and review coolant maintenance records. 

  Verify system is not aerated (Reference document 9910085145, 

Fill D&D Test 

and Acceptance Criteria

). 

  Check for cavitation or low inlet pressure. 

Pump producing excessive noise 

  Check for cavitation or low inlet pressure. 

  Check pump inlet for trapped debris. 

  Check plumbing around pump for valves or components where cavitation may 

be occurring. 

  Check for collapsed inlet hose. 

 

Summary of Contents for WP120 12V

Page 1: ...E 5 17 21 New Release ECN6212 9970137016 Rev A 05 17 2021 2021 EMP Inc 1 Quick Start Guide WP120 Electric Water Pump This manual is effective for consumer installations of EMP WP120 water pumps OEM in...

Page 2: ...achined Products Inc reserves the right to change the content of this manual at any time without notice 2021 EMP Inc 2 Engineered Machined Products Inc 2701 North 30th Street Escanaba MI USA 49829 Pho...

Page 3: ...Fluid Contacting Parts 7 Operating Limits 7 Identification 8 EMP Water Pump Model Codes 9 Installation 10 Environment 10 Orientation 10 Plumbing 10 System Fill Procedure 11 Wiring 12 Electrical Connec...

Page 4: ...damaged or be made unsafe by the operation maintenance or repair procedures that you choose Additional Information Access https www emp corp com support for service software service bulletins service...

Page 5: ...and their operation are important before the removal or disassembly of any component WARNING Make sure the equipment cannot move before doing any work or diagnostic procedures on the EMP component sy...

Page 6: ...rpm 1000 rpm Mechanical Component Construction Cast Aluminum Cast Aluminum Component Weight 6 2 lbs 2 8 kg 6 2 lbs 2 8 kg Electrical Input Voltage 9 16 V DC 14 V Nominal 18 32 V DC 28 V Nominal Opera...

Page 7: ...Water Seal Faces Carbon Silicon Carbide Yes 13 1 Water Seal Stamping AISI 304 Yes 14 1 Bellows Cup HNBR Yes 15 1 Spring AISI 302 Yes Operating Limits Temperature Limitations Maximum Fluid and Ambient...

Page 8: ...ed to the component The serial number can be used to trace the component hardware configuration software calibration the date of manufacture and manufacturing data The product identification label is...

Page 9: ...andard See manual for definition 10 Suffix Denotes model variation 3 Communication L PWM Omit for CAN 7 I O A Address Input C Temperature Input B Address or Temp Input Specified in Calibration P Press...

Page 10: ...ted tubing and not over bare wires Environment Environment cleanliness is crucial to pump life The WP120 is fully submersible Shielding may be required to ensure debris does not enter the weep hole If...

Page 11: ...must verify all WP120 fluid contacting parts are compatible with system components and the coolant selected for the application 5 For best results cooling system materials coolant working life operat...

Page 12: ...ch or through a thermal switch This line will draw less than 10 mA of current All switches on this line can be sized based on this amperage requirement This input should be fused close to the source t...

Page 13: ...l run in an on off single speed manner The speed at which the component will run will be the pre configured default speed EMP also provides a Power Hold option which can keep the controller running fo...

Page 14: ...l connector See the table below for specified grease amounts Reference Quantities Grease Description 1 25 g Delphi 7 Way Connector 7 way Mating Connector NOTE All cavities in the mating connector must...

Page 15: ...When power is on and ignition enable is on the component will run in an on off single speed manner The speed at which the component will run will be the pre configured default speed NOTE For assistanc...

Page 16: ...p and ensure weep holes are not clogged by debris Check wires for wear or frayed insulation Ensure all electrical connections are tight Annually Ensure connections are tightened to proper torque ratin...

Page 17: ...EMP Link data link adapter 3640036049 available together in diagnostic kit 7500038004 The Service Suite User Guide and Tutorial including connection and control instructions is embedded in the softwar...

Page 18: ...ormats Verify that the proper component CAN address is being used Suspected water pump seal leak Reference Service Bulletin Electric Water Pump Inspection and Diagnostic Procedures EMP document 991008...

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