EMP WP120 12V Quick Start Manual Download Page 14

 

Installation

 

 

© 2021 EMP Inc. 

14 

7-way Component Connector 

NOTE: Do not disconnect the component while it 

is running; stop running the component  prior to 

disconnecting the connector. 

See 

Service Parts Replacement

 for component 

connector part numbers. 

Male Delphi Metripack 150/480 Sealed 

 

Pin  Wire Size and Color 

A  16 AWG Black/Tan 

B  16 AWG Black/Yellow 

C  16 AWG Black/Purple 

D  16 AWG Black/Green 

E  10 AWG Black/Red 

F  16 AWG Black/White 

G  10 AWG Black 

7-way Connector Greasing 

NOTE:  See 

Service Bulletin Approved Grease

document 9910039075, for a list of dielectric 

grease products that have been approved for use 

in maintenance and service. The document can be 

obtained on the EMP website by searching for the 

document number. 

NOTE: Only use clean dielectric grease. 

1.  Apply dielectric grease to each harness side 

electrical connector. See the table  below for 

specified grease amounts. 

Reference Quantities

 

Grease 

Description 

1.25 g 

Delphi 7-Way Connector 

7-way Mating Connector 

NOTE: All cavities in the mating connector must 

either be terminated or plugged to prevent 

moisture from entering the component. 

NOTE: Refer to the appropriate control section to 

determine the parts needed for assembling the 

mating connector for your application. 

Female Delphi Metripack 150/480 Sealed 

The connector on the component is a sealed Delphi 

480/150  Metripack mixed connector with male 

terminals. 

NOTE: A service kit containing all parts needed for 

one mating connector is available from EMP. The 

service kit part number is 1370036093, and  the 

service kit drawing is available on the EMP website 

and can be obtained a

www.emp-

corp.com/support/documents

 by searching for the 

service kit part number. 

 

Item 

Delphi Part Number 

Connector 

12059472 

TPA 

12052486 

480 Terminal 

12052139 

150 Terminal 

12048074 

480 Seal 

15324990 

150 Seal 

15324973 

150 Plug 

12059168 

 

Summary of Contents for WP120 12V

Page 1: ...E 5 17 21 New Release ECN6212 9970137016 Rev A 05 17 2021 2021 EMP Inc 1 Quick Start Guide WP120 Electric Water Pump This manual is effective for consumer installations of EMP WP120 water pumps OEM in...

Page 2: ...achined Products Inc reserves the right to change the content of this manual at any time without notice 2021 EMP Inc 2 Engineered Machined Products Inc 2701 North 30th Street Escanaba MI USA 49829 Pho...

Page 3: ...Fluid Contacting Parts 7 Operating Limits 7 Identification 8 EMP Water Pump Model Codes 9 Installation 10 Environment 10 Orientation 10 Plumbing 10 System Fill Procedure 11 Wiring 12 Electrical Connec...

Page 4: ...damaged or be made unsafe by the operation maintenance or repair procedures that you choose Additional Information Access https www emp corp com support for service software service bulletins service...

Page 5: ...and their operation are important before the removal or disassembly of any component WARNING Make sure the equipment cannot move before doing any work or diagnostic procedures on the EMP component sy...

Page 6: ...rpm 1000 rpm Mechanical Component Construction Cast Aluminum Cast Aluminum Component Weight 6 2 lbs 2 8 kg 6 2 lbs 2 8 kg Electrical Input Voltage 9 16 V DC 14 V Nominal 18 32 V DC 28 V Nominal Opera...

Page 7: ...Water Seal Faces Carbon Silicon Carbide Yes 13 1 Water Seal Stamping AISI 304 Yes 14 1 Bellows Cup HNBR Yes 15 1 Spring AISI 302 Yes Operating Limits Temperature Limitations Maximum Fluid and Ambient...

Page 8: ...ed to the component The serial number can be used to trace the component hardware configuration software calibration the date of manufacture and manufacturing data The product identification label is...

Page 9: ...andard See manual for definition 10 Suffix Denotes model variation 3 Communication L PWM Omit for CAN 7 I O A Address Input C Temperature Input B Address or Temp Input Specified in Calibration P Press...

Page 10: ...ted tubing and not over bare wires Environment Environment cleanliness is crucial to pump life The WP120 is fully submersible Shielding may be required to ensure debris does not enter the weep hole If...

Page 11: ...must verify all WP120 fluid contacting parts are compatible with system components and the coolant selected for the application 5 For best results cooling system materials coolant working life operat...

Page 12: ...ch or through a thermal switch This line will draw less than 10 mA of current All switches on this line can be sized based on this amperage requirement This input should be fused close to the source t...

Page 13: ...l run in an on off single speed manner The speed at which the component will run will be the pre configured default speed EMP also provides a Power Hold option which can keep the controller running fo...

Page 14: ...l connector See the table below for specified grease amounts Reference Quantities Grease Description 1 25 g Delphi 7 Way Connector 7 way Mating Connector NOTE All cavities in the mating connector must...

Page 15: ...When power is on and ignition enable is on the component will run in an on off single speed manner The speed at which the component will run will be the pre configured default speed NOTE For assistanc...

Page 16: ...p and ensure weep holes are not clogged by debris Check wires for wear or frayed insulation Ensure all electrical connections are tight Annually Ensure connections are tightened to proper torque ratin...

Page 17: ...EMP Link data link adapter 3640036049 available together in diagnostic kit 7500038004 The Service Suite User Guide and Tutorial including connection and control instructions is embedded in the softwar...

Page 18: ...ormats Verify that the proper component CAN address is being used Suspected water pump seal leak Reference Service Bulletin Electric Water Pump Inspection and Diagnostic Procedures EMP document 991008...

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