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ESM-

48x48

DIN

1/16

emperature

Controller

4420

ESM-4420 48 x 48 DIN 1/16

Temperature Controller with Universal Input

- 4 digits process(PV) and 4 digits process set value

- Universal process input (TC, RTD )

- Adaptation of PID Coefficients to the system with Self-Tune
operation (Step Response Tuning)
- Programmable Heating or Cooling Functions for Control Output
- Alarm Functions for Alarm Output

(SV) display

- Configurable ON/OFF, P, PI, PD and PID control forms

Instruction Manual. ENG ESM-4420 02 V03 04/08

Summary of Contents for ESM-4420

Page 1: ...igits process set value Universal process input TC RTD Adaptation of PID Coefficients to the system with Self Tune operation Step Response Tuning Programmable Heating or Cooling Functions for Control Output Alarm Functions for Alarm Output SV display Configurable ON OFF P PI PD and PID control forms Instruction Manual ENG ESM 4420 02 V03 04 08 ...

Page 2: ...hese sections there are warnings to prevent serious injury while doing the physical and electrical mounting or using the device Explanation of the symbols which are used in these sections are given below CONTENTS Installation Operation and Parameters In this section user interface of the device accessing to the parameters description of the parameters are explained ABOUT INSTRUCTION MANUAL a c i T...

Page 3: ...LUES OF ESM 4420 TEMPERATURE CONTROLLER 4 2 PROCESS OUTPUT SSR DRIVER CONNECTION 5 1 FRONT PANEL DEFINITION 5 2 RUN THE DEVICE AND 5 3 ADJUSTMENT OF PROCESS SET VALUE 5 4 ADJUSTMENT OF ALARM SET VALUE 6 1 PARAMETER LIST 6 2 EASY ACCESS DIAGRAM OF PARAMETERS 6 3 ENTERING TO THE PROGRAMMING SECTION AND PROCESS MENU 6 4 CONTROL MENU 6 5 ALARM MENU 6 6 PROTECTION MENU 7 1 TUNE OPERATION 7 2 ALARM TYPE...

Page 4: ...ement control and laboratory use Conforms to the following directives 73 23 EEC The Low Voltage Directive as amended by 93 68 EEC 89 336 EEC The Electromagnetic Compatibility Directive Has been designed and manufactured according to the following specifications EN 61000 6 4 2001 EMC Generic Emission Standard for the Industrial Environment EN 61000 6 2 2001 EMC Generic Immunity Standard for the Ind...

Page 5: ... 1 Preface 5 Application Application Fields Glass PID Process Control Plastic Petro Chemistry Textile Automative Machine production industries Alarm Out Process Input Supply Voltage Input 1 1 General Specifications ESM 4420 Standard Heating Cooling Function ON OFF PID Operation Process Out Alarm Output Control Output Universal Process Input TC RTD Standard Standard 230 V 15 50 60Hz V Optional Supp...

Page 6: ...put E Supply Voltage A ESM 4420 48x48 DIN 1 16 24V 15 50 60Hz V 3 115V 15 50 60Hz V 4 230V 15 50 60Hz V 5 9 2 SSR Driver Output maximum 12V 10mA Z Customer 23 25 27 28 29 J Fe CuNi IEC584 1 ITS90 K NiCr Ni IEC584 1 ITS90 R Pt13 Rh Pt IEC584 1 ITS90 S Pt10 Rh Pt IEC584 1 ITS90 T Cu CuNi IEC584 1 ITS90 200 C 900 C 200 C 1300 C 0 C 1700 C 0 C 1700 C 200 C 400 C 328 F 1652 F 328 F 2372 F 32 F 3092 F 3...

Page 7: ...ich are determined in warranty document and instruction manual performs by the customer completely 1 4 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the device before accessing internal parts Do not clean the case with hydrocarbon based solvents Petrol Trichlorethylene etc Use of these solvents can reduce the mechanical reliability of the device Use...

Page 8: ...off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented Never attempt to disassemble modify or repair this unit Tampering with the unit may results in malfunction electric shock or fire Do not use the unit in combustible or explosive gaseous atmospheres During the equipment is putted in hole on the metal panel while mechanical installation some me...

Page 9: ... ASET Temperature Controller P PSET C F PO AO PS AS 84 mm 3 31 inch 48 mm 1 89 inch 48 mm 1 89 inch Maximum 5 0 2 inch mm 11 1 mm 0 43 inch Panel surface maximum thickness 5mm 0 2 inch Front Panel Ip65 protection NEMA 4X Mounting Clamps Product Label ...

Page 10: ...2 3 Panel Cut Out 10 65 mm 2 56 inch min 65 mm 2 56 inch min 46 mm 1 81 inch min 46 mm 1 81 inch min ...

Page 11: ... the device in your panel make sure that the cut out is of the right size 2 Check front panel gasket position 3 Insert the device through the cut out If the mounting clamps are on the unit put out them before inserting the unit to the panel 2 4 Environmental Ratings 2 5 Panel Mounting Operating Temperature Max Operating Humidity Altitude 0 to 50 C 90 Rh non condensing Up to 2000m Operating Conditi...

Page 12: ... own fixing clamps Do not do the montage of the device with inappropriate fixing clamps Be sure that device will not fall while doing the montage The unit is designed for panel mounting 1 Insert the unit in the panel cut out from the front side 2 Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile wit...

Page 13: ...rect Parameters of the device has factory default values These parameters must be set according to the system s needs Only qualified personnel and technicians should work on this equipment This equipment contains internal circuits with voltage dangerous to human life There is severe danger for human life in the case of unauthorized intervention Be sure to use the rated power supply voltage to prot...

Page 14: ...perature measurement input is in CAT II class i Universal Temperature Measurement Input TC RTD TC Pt 100 1 2 3 NO C NC PROCESS OUT 5A 250VV Process Output Relay or Optional SSR Output N L Note 1 Note 1 SSR Driver Output Max 12V 10mA for Z It must be determined in order Electrical wiring of the device must be the same as Electrical Wiring Diagram below to prevent damage to the process being control...

Page 15: ...15 3 3 View of the Device Label PROCESS OUT N L 5A 250VV P N ESM 4420 Y ca CAT II TC Pt 100 NO C 7 6 5 4 3 2 1 14 13 12 11 10 9 8 NC NO C ALARM OUT 5A 250VV 230V 15 V 50 60Hz 3VA ...

Page 16: ...on of the relevant instrument Power supply switch and fuse must be put to a place where user can reach easily c Power supply switch must be two poled for seperating phase and neutral On Off condition of power supply switch is very important in electrical connection On Off condition of power supply switch must be signed for preventing the wrong connection External fuse must be on phase connection i...

Page 17: ...an 10 meters use 3 wire system 3 wire Pt 100 connection with line compensation Max Line impedance is 10 W 2 wire Pt 100 connection without line compensation 1 1 2 2 3 3 Pt 100 Note 1 Note 2 Pt 100 3 5 1 TC Thermocouple Connection 1 2 3 TC Connect the wires with the polarity as shown in the figure left Always use compensation wire corresponding to the thermocouple used If present the shield must be...

Page 18: ...e Controller 2000 ESM 4420 5 V For 5 V 00V For ESM 4420 3 V 13 14 Ground 1 8 9 9 10 2000V V 2000V V 2000V V 2000V V 2000V V 2 3 2000V V 10 11 12 8 9 10 9 10 11 12 2 3 Supply Voltage Process Output Relay Process Output SSR Driver Alarm Output Relay Analog Inputs ...

Page 19: ...9 Fuse Load Last Control Element SSR 9 Device L N 10 Fuses must be selected according to the application c c 12 V Max 10mA Z Fuses must be selected according to the application c Device 9 8 Fuse Load L N Last Control Element Contactor c 10 5A T Fuse V C NC NO 4 2 Process Output SSR Driver Connection ...

Page 20: ...4 3 Alarm Output Relay Connection 20 Fuses must be selected according to the application c Device 11 12 Fuse Load L N Last Control Element Contactor c 5A T Fuse V NO C ...

Page 21: ...te 1 Displays Set Value Parameter Please refer to Section 6 1 for detailed information Section 6 1 Process and Alarm Set Parameters This button is used to increase the parameter values and access to the program menus This button is used to decrase the parameter values access to the program menus LED indication of C Centigrade Unit LED indication of F Fahrenheit Unit Displays Process Value PV and P...

Page 22: ... Fourth segments of top and bottom displays are tested Revision number is shown All leds are energised Main operation screen is shown If there is an unexpected situation while opening the device power off the device and inform a qualified personnel c ESM 4420 ASET Temperature Controller P PSET C F PO AO PS AS ESM 4420 ASET Temperature Controller P PSET C F PO AO PS AS ESM 4420 ASET Temperature Con...

Page 23: ...F PO AO PS AS ASET P PSET C F PO AO PS AS Operation Screen 5 4 Adjustment of Alarm SET Value Change alarm set value with increment and decrement buttons Press ASET OK button for saving process set value Press PSET button to exit without saving the alarm set value Alarm Set Screen Operation Screen ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET C F PO...

Page 24: ...ges according to process input type and scale Default Value 200 Process Set High Limit Maximum process set value is defined with this parameter It changes according to process input type and scale Default Value 900 Control menu title Self Tune Step Response Tuning does not run Please refer to Section 7 1 for Tune Operation Tune parameter Default Value no CntS Pýd This parameter can be observed if ...

Page 25: ...igh Limit Maximum value of the alarm set value is defined in this parameter It can be adjusted from alarm set low limit parameter to process set high limit parameter It changes according to process input type and scale Default Value 500 Alarm on delay time It can be adjusted from 0 to 9999 seconds Default Value 0 Alarm off delay time It can be adjusted from 0 to 9998 seconds When it is higher than...

Page 26: ...d Entering Screen Main Operation Screen C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET C F PO AO PS AS ASET Process Type Selection C F PO AO PS AS ASET P...

Page 27: ...with increment or decrement buttons ASET P PSET C F PO AO PS AS When screen is shown parameters can be observed by pressing ASET OK button without entering the password But no changes can be done with the parameters Please refer to Section 6 6 Protection Menu for detailed information Press ASET OK button for entering to the menus ASET P PSET C F PO AO PS AS Process Menu ASET P PSET C F PO AO PS AS...

Page 28: ...he type which are listed below with increment and decrement buttons ASET P PSET C F PO AO PS AS Unit selection Unit can be selected or by increment and decrement buttons Press ASET OK button for saving the changes and accessing to the following parameter J type Thermocouple or Fe Cu Ni K type Ni Cr Ni Thermocouple R type Pt13 RhPt Thermocouple S type Pt10 RhPt Thermocouple T type Cu Cu Ni Thermoco...

Page 29: ...rocess display value ASET P PSET C F PO AO PS AS Process Menu Operation Screen ASET P PSET C F PO AO PS AS Control Menu Press PSET P for exiting menu list and turn to operation screen ASET P PSET C F PO AO PS AS Following menu can be accessed by pressing right arrow button Press ASET OK button for saving the changes and accessing to the following parameter ...

Page 30: ...g screen is shown ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS Process Menu ASET P PSET C F PO AO PS AS Control Menu ASET P PSET C F PO AO PS AS Protection Menu When screen is shown parameters can be observed by pressing ASET OK button without entering the password But no changes can be done with the parameters Please refer to Section 6 6 Protection Menu for detailed information Press A...

Page 31: ... Control Type selection parameter is saved and exit from control menu by p r e s s i n g A S E T O K button ASET P PSET C F PO AO PS AS Control Menu ASET P PSET C F PO AO PS AS Tune Parameter Tune operation can be started and stopped with increment and decrement buttons If Process Control Type is Then this parameter can be observed Press ASET OK button for saving the p a r a m e t e r a n d access...

Page 32: ...f limited life of their relay contact number of open close events Relay output must be used as control output in values near to 30 seconds or greater than this value If short output period is needed in a system approximately 1 2 seconds SSR driver output module as last control P r e s s A S E T O K button for saving the p a r a m e t e r a n d accessing to the next parameter ASET P PSET C F PO AO ...

Page 33: ...Screen Press ASET OK button for accessing to the password entering screen If password for entering to the programming section is defined password entering screen is shown Enter the password with increment or decrement buttons Press ASET OK button for entering to the menus When screen is shown parameters can be observed by pressing ASET OK button without entering the password But no changes can be ...

Page 34: ...the values listed below ASET P PSET C F PO AO PS AS Alarm Set Low Limit Value Minimum value of the alarm set is defined with this parameter It changes according to the process type and scale It can be adjusted from process set value low limit parameter to alarm set high limit parameter value It can be adjusted from 0 of AuPL ALoL to 50 of AuPL ALoL Press ASET OK button for saving the changes and a...

Page 35: ...make the alarm latching output passive decrement button must be pressed in main operation screen ASET P PSET C F PO AO PS AS Alarm Menu ASET P PSET C F PO AO PS AS Protection Menu ASET P PSET C F PO AO PS AS Control Menu Press PSET P for exiting menu list and turn to operation screen Alarm Status Alarm Output On Delay OFF Delay Press ASET OK button for saving the changes and accessing to the follo...

Page 36: ...en 5secs is expired programming section entering screen is shown When screen is shown parameters can be observed by pressing ASET OK button without entering the password But no changes can be done with the parameters Please refer to Section 6 6 Protection Menu for detailed information Press ASET OK button for accessing to the password entering screen Following menu can be accessed by pressing righ...

Page 37: ...ord 1 2 If user enters the password incorrect Device turns to main operation screen without being able to see the parameters If user press theASET OK button without entering the password for entering to the programming section observation of the parameters All menus and parameters except protection menu can be observed but they can not be changed Please refer to Section 8 Failure Messages in ESM 4...

Page 38: ... Press ASET OK button for accessing to the Control Menu Programming Section Entering Screen Press PSET P button for 5 seconds for entering programming section When 5secs is expired programming section entering screen is shown When screen is shown parameters can be observed by pressing ASET OK button without entering the password But parameters can not be changed Please refer to Section 6 6 Protect...

Page 39: ... main operation screen Proportional Band Process Type Selection Press ASET OK button for saving the parameter and accessing to the next parameter Process Control Type Selection Change Process Control Type as with increment button P r e s s A S E T O K button for saving the p a r a m e t e r a n d accessing to the next parameter If operation is finished without any problem device saves new PID para...

Page 40: ... is greater than process value process output becomes active till to the value When process value reaches to this value process output reduces to 0 and it calculates the PID coefficients Temperature Set Temperature 2 100 Process Output Process Value Time TunE Start Value PID coefficients are determined and system becomes stable Start Value Set Start Value 2 Process Set Value If cooling function an...

Page 41: ...rocess HighAlarm Process LowAlarm Deviation HighAlarm Deviation LowAlarm ON OFF Alarm Output Process Value ON OFF Alarm Output Process Value ON OFF Alarm Output Process Value ON OFF Alarm Output Process Value ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS ...

Page 42: ...ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS 42 Deviation BandAlarm Deviation RangeAlarm ON OFF Alarm Output Process Value ON OFF Alarm Output Process Value ...

Page 43: ...t Device does not allow to do any changes without entering the password correctly C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET 3 If value that is read from the analog input is higher than process set high limit parameter value value on the top display starts to blink like on the picture C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET C F PO AO PS AS ASET P PSET 5 If user does no...

Page 44: ...Kg Standard indoor at an altitude of less than 2000 meters with none condensing humidity 40 C to 85 C 0 C to 50 C 90 max None condensing Fixed installation II II office or workplace none conductive pollution Continuous 230 V 15 50 60 Hz 3VA 115 V 15 50 60 Hz 3VA 24 V 15 50 60 Hz 3VA 24 V 15 10 50 60 Hz 3VA Universal input TC RTD Selectable by parameters J K R S T IEC584 1 ITS90 PT 100 IEC751 ITS90...

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