Emko Elektronik A.S.. ESM-4430 Instruction Manual Download Page 34

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°C

°F

AO1

AO2

PSET

ASET1

ASET2

SET

A/M

°C

°F

AO1

AO2

PSET

ASET1

ASET2

SET

A/M

PSET

°C

°F

AO1

AO2

ASET2

SET

A/M

ASET1

PSET

°C

°F

AO1

AO2

SET

A/M

ASET1

ASET2

°C

°F

AO1

AO2

PSET

ASET1

ASET2

SET

A/M

This parameter is accessible if

parameter in PCnF menu

. It is not accessible if

Parameter is

Alarm-2 Set Screen

Press SET button

Operation Screen

%Output value can be changed
with increment and decrement
buttons.

Operation Screen

Press Set button to confirm the
value and turn to operation
screen

Operation Screen

Manual

Led stops flashing

ASET2

Led flashes

Manual

Led flashes

Alarm-1 Set Screen

Press SET button

ASET1

Led flashes

Summary of Contents for ESM-4430

Page 1: ...input Adaptation of PID coefficients to the system with Auto tune and Self tune Manual Automatic mode selection for control outputs Programmable heating cooling and alarm functions for control output...

Page 2: ...s to the parameters description of parameters are explained i CONTENTS Installation Operation and Parameters of the device n this section n this section Also in these sections there are warnings to pr...

Page 3: ...VANIC ISOLATION TEST VALUES OF ESM 4430 PROCESS CONTROLLER 4 1 PROCESS OUTPUT SSR DRIVER OUTPUT CONNECTION 4 2 ALARM OUTPUT 1 RELAY CONNECTION 4 3 PROCESS OUTPUT OR ALARM OUTPUT 2 RELAY CONNECTION 5 1...

Page 4: ...nt control and laboratory use Conforms to the following directives 73 23 EEC The Low Voltage Directive as amended by 93 68 EEC 89 336 EEC The Electromagnetic Compatibility Directive Has been designed...

Page 5: ...tile Automative Machine production industries Application Fields Applications Alarm Out 1 Relay Output Process Input Power Supply Input Standard 1 1 General Specifications ESM 4430 Standard Standard H...

Page 6: ...1 ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E NiCr CuNi IEC584 1 ITS90 N Nicrosil Nisil IEC584 1 ITS90 C ITS90 T Cu CuNi IEC584 1 ITS90 B Pt30 Rh Pt6 Rh IEC584 1 ITS90 E NiCr CuN...

Page 7: ...ch are determined in warranty document and instruction manual performs by the customer completely 1 4 Maintenance Repairs should only be performed by trained and specialized personnel Cut power to the...

Page 8: ...off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented Never attempt to disassemble modify or repair this unit Tampering with the unit may results...

Page 9: ...nch 48mm 1 89 inch 76mm 2 99 inch 11 5 1 mm 0 45 inch 9 Product Label Terminal protection cover Mounting Clamp Front Panel IP65 protection NEMA 4X Panel surface maximum thickness 5mm 0 2 inch C F V PO...

Page 10: ...65 mm 2 56 inch min 46 mm 1 81 inch min 46 mm 1 81 inch min 2 3 Panel Cut Out 10 65 mm 2 56 inch min...

Page 11: ...Operating Temperature Max Operating Humidity Altitude 0 to 50 C 90 Rh non condensing Up to 2000m Operating Conditions Forbidden Conditions Corrosive atmosphere Explosive atmosphere Home applications...

Page 12: ...tem Montage of the unit to a system must be done with it s own fixing clamps Do not do the montage of the device with inappropriate fixing clamps Be sure that device will not fall while doing the mont...

Page 13: ...se parameters must be set according to the system s needs Only qualified personnel and technicians should work on this equipment This equipment contains internal circuits with voltage dangerous to hum...

Page 14: ...TC RTD Voltage Current Z Sensor or Transmitter Supply Voltage Process Output SSR Driver Output Electrical wiring of the device must be the same as Electrical Wiring Diagram below to prevent damage to...

Page 15: ...3 3 View of the Labels 15 mA Z Max 15V 15mA Z Max 50mA 15 VZ 10...

Page 16: ...d in order While installing the unit supply voltage range must be controlled and appropriate supply voltage must be applied to the unit Controlling prevents damages in unit and system and possible acc...

Page 17: ...10 meters use 3 wire system 3 wire Pt 100 connection with line compensation Max Line impedance is 10 W 2 wire Pt 100 connection without line compensation 1 1 2 2 3 3 Note 1 Note 2 3 5 1 TC Thermocoupl...

Page 18: ...tter connection by using supply voltage on the device Transmitter connection by using external supply voltage source Transmitter Transmitter External Power Supply Note 1 mAZ mAZ PV PV 1 1 3 3 4 4 Note...

Page 19: ...nal supply voltage source Transmitter Transmitter External Power Supply Note 1 mV VZ mV VZ PV PV 1 1 2 2 4 4 Note 1 External power supply must be selected according to supply voltage range and require...

Page 20: ...ocess Output SSR Driver Output Process Output or Alarm Output 2 Relay Analogue Inputs Alarm Output 1 Relay 15V Voltage Output Z 11 12 Ground 1 2 3 2000 ESM 4430 1 5 V For V 00V For ESM 4430 2 V 2000V...

Page 21: ...ection 4 2 Alarm Output 1 Relay Connection 6 L N 5 c c Fuses must be selected according to the applications c 10 9 L N c NO C 21 Fuse Load Last Control Element SSR Device Fuses must be selected accord...

Page 22: ...4 3 Process Output or Alarm Output 2 Relay Connection Fuses must be selected according to the applications c 8 7 L N c NO C 22 Device Fuse Load Last Control Element Contactor 5A T Fuse V...

Page 23: ...changing back button Also it is AT Auto Tune Yes No button For details on parameter refer to Section 6 2 1 Note 1 This button is used to increase the value and access to the menu pages menu changing n...

Page 24: ...4430 Process Controller AT A M 24 5 2 Observation of Software Revision on the Bottom Display When Power Is On rU Revision Revision number First segments of top and bottom displays are tested Second s...

Page 25: ...AO1 AO2 A AT M SET P AT A M ASET1 ASET2 Alarm 2 Set Screen C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET P AT A M Set value can be changed with increment and decrement buttons Press Set button for sav...

Page 26: ...PSET ASET1 ASET2 M SET Process Input type Selection C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET TC input type selection Unit selection C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Operation Scale Lo...

Page 27: ...e Set Scale High Limit C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET Process Output Control C F V PO AO1 AO2 A...

Page 28: ...ring Screen is shown Press Set button to confirm password Technician can access to the following menu by pressing menu changing next button DiSP List Menu It defines which parameter will be shown on t...

Page 29: ...can access to the following menu by pressing menu changing next button ALn1 CONF Menu Configuration parameters of ALARM 1 output Technician can access to the following menu by pressing menu changing n...

Page 30: ...f the menu list is shown Continue to press menu changing next and back buttons to change the menu pages Press Menu button to exit from Menu list and turn back to operation screen By pressing SET butto...

Page 31: ...sword Entering Screen is shown If password is not 0 Technician Password Entering Screen is shown Enter password with increment and decrement buttons Technician Password Run List Menu Selection of oper...

Page 32: ...changed with increment and decrement buttons Press Set button to confirm the value and access to the next parameter Unit Selection For accessing to the other menus press menu changing next and back bu...

Page 33: ...operation form is and there is an output with ON OFF control form then output value can be adjusted or with decrement and increment buttons If operation form is Manual output value is shown on bottom...

Page 34: ...ET2 M SET P AT A M 34 This parameter is accessible if parameter in PCnF menu is It is not accessible if Parameter is Alarm 2 Set Screen Press SET button Operation Screen Output value can be changed wi...

Page 35: ...changing next button Technician Password Operation Screen Enter password with increment and decrement buttons Press Set button to confirm the password Technician can access to the former menu by pres...

Page 36: ...nF menu Proportional Band Selection Parameter can be changed with increment and decrement buttons Proportional Band Selection Press Set button to confirm the value and access to the next parameter PIN...

Page 37: ...C F V PO AO1 AO2 A AT PSET ASET1 ASET2 M SET P AT A M 37 For accessing to the other menus press menu changing next and back buttons Press Set button to access to the next parameter Pid CONF Menu When...

Page 38: ...s to the former menu by pressing menu changing back button When Set button is pressed Technician Password Entering Screen is shown When P button is pressed Technician Menu Entering screen is shown Ent...

Page 39: ...Set button Process Input Type Selection Press Set button to confirm the value and access to the next parameter Press Set button to access to the next parameter ZVoltage Current Input Type Selection P...

Page 40: ...rent Input Calibration Type Selection Press Set button to confirm the value and access to the next parameter Minimum value for selectable dual point calibration For accessing to the other menus press...

Page 41: ...Process Alarm SET Parameters Process set value can be adjusted from minimum value of set scale to maximum value of set scale Process set value can be adjusted from minimum value of set scale to maxim...

Page 42: ...ns in selection which explained below If any of the conditions is realized it performs the operation Auto Tune Auto Tune AUTOMATIC TUNE SELECTION 42 Device does not do Limit Cycle Tuning operation or...

Page 43: ...is greater than Scale Heating or Cooling Proportional Band 1000 value Parameter is adjusted by the device and operation is started Example 1 StartingAuto Tune operation by the user Auto Tune Auto Self...

Page 44: ...much PID coefficients were determined Process Value Time While Atun operation 100 Process Output Control is unstable Process Set Value Example 2 Determination of PID parameters with Self Tune method E...

Page 45: ...control form is selected for the system If set value is less than process value process output becomes active till to the value When process value reaches to this value process output is reduced to 0...

Page 46: ...d if control form is changed as ON OFF when it is PID If control form is changed as PID when it is ON OFF the Tune operation is started again Then device continues to run with former PID parameters wi...

Page 47: ...ual control to automatic control New control output that is measured in automatic control is applied to process output Last output value is taken output value of manual control and manual control cont...

Page 48: ...F 1652 F J 199 9 C 900 0 C or 199 9 F 999 9 F K 200 C 1300 C or 328 F 2372 F K 199 9 C 999 9 C or 199 9 F 999 9 F R 0 C 1700 C or 32 F 3092 F R 0 0 C 999 9 C or 32 0 F 999 9 F S 0 C 1700 C or 32 F 309...

Page 49: ...999 9999 Z 0 5V 1999 9999 Z 0 10V 1999 9999 Z 0 20mA 1999 9999 Z 4 20mA 1999 9999 Z Defines point position for displays It is active if oltage Current input is selected ZV It is active when oltage Cur...

Page 50: ...7 Po08 Po09 Po10 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 3 125 6 25 9 375 12 5 15 625 18 75 21 825 25 28 125 31 25 34 375 37 5 40 625 43 75 46 8...

Page 51: ...ME 0 0 sec 999 9 secs It can be changed by the user When Tune operation stops it can be changed by the device If it is 0 derivative control part does not run When tune operation stops if this paramete...

Page 52: ...calculates the output value less than this parameter heating or cooling output is active minimum for OLLparameter It is of maximum output Even as a result of the PID calculation device calculates the...

Page 53: ...C C or C shifting of the proportional band is shown below Note Point position changes according to process input type and scale unit changes according to the selection in parameter Scale High Point Ma...

Page 54: ...value Example 54 FOR HEATING PID 0 0 100 0 FOR COOLING PID 100 0 0 0 This parameter is added to Output which is calculated at the end of the PID PID OUTPUT OFFSET OUTPUT OFFSET RELATED TO PID SET FOR...

Page 55: ...sition changes according to process input type and scale unit changes according to the selection in parameter PROPORTIONALBAND SHIFTING SCALE HIGH POINT 2 SCALE LOW POINT 2 If cooling function is perf...

Page 56: ...olling of the process can continue by entering output value to parameter If this parameter 0 0 process control output does not perform an output when sensor breaks If 0 If 0 Process Output 100 50 0 Pr...

Page 57: ...F operation this time must be passed for the output to be energised again It can be adjusted from 0 0 to 100 0 seconds It is active if ON OFF control is selected Heating ON OFF control algorithm Cooli...

Page 58: ...d which is defined with minimum value of operating scale and maximum value of operating scale Process high alarm Process low alarm Deviation high alarm Deviation low alarm Deviation band alarm Deviati...

Page 59: ...s alarm output it can be adjusted from 0 to 50 of process input scale It is active if logic output function ofAlarm Output 1 is alarm output Alarm 1 hysteresis value Alarm on delay time for Alarm Outp...

Page 60: ...ation band alarm Deviation range alarm Output is active when the process value is out of the band which is defined with minimum value of operating scale and maximum value of operating scale Aln2 Conf...

Page 61: ...998 seconds When the value is greater than 9998 is seen on the screen It means alarm latching output is selected It is active if logic output function ofAlarm Output 2 is alarm output Alarm on delay t...

Page 62: ...tton in Main Operation screen Limit Cycle Tuning operation can not be active or inactive withAT AutoTune Button in Main Operation screen Maximum value for process set and alarm set values It is named...

Page 63: ...operation screen without entering to operator parameters When in top display and in bottom display if technician presses SET button without entering password For observing parameter Technician can see...

Page 64: ...rts to blink If analogue input value is greater than maximum value of operating scale value on the top display starts to blink 3 If value on top display blinks If analogue input value is greater than...

Page 65: ...enus device turns to operation screen 5 If tuning operation can not be completed in 8 hours AT led starts to blink Blinking can be canceled by pressing Enter button 65 PSET C F V PO AO1 AO2 A AT ASET1...

Page 66: ...versal input TC RTD Voltage Current Selectable by parameters L DIN43710 J K R S T B E N IEC584 1 ITS90 C ITS90 PT 100 IEC751 ITS90 Selectable by parameters 0 50mV 0 5V 0 10V Selectable by parameters 0...

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Emko Elektronik A.S.. ESM-4430, Instruction Manual

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Summary of Contents for ESM-4430

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