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Please contact 1-800-654-3545 for further assistance

ETL Model No.: CF590

13. Light Kit LED Driver Replacement

(Continued)

13.6

Slide the ceiling cover and the coupler cover up and off 

the downrod to access the top of the motor housing

(Figure 44).

DOWNROD

FAN MOTOR
HOUSING

COUPLING
COVER

CEILING
COVER

Figure 44

13.7

Remove the hairpin clip from the clevis pin.
Remove the clevis pin from the motor coupling to release the

downrod from the motor coupling (Figure 45).
Retain both the clevis pin and the hairpin clip for future

reinstallation.

13.8

Remove the two setscrews, using a Phillips head

screwdriver, from the motor coupling (Figure 45).
Retain both setscrews for future reinstallation.
Remove the downrod from the motor coupling and retain

for future reinstallation.

HAIRPIN
CLIP

MOTOR
COUPLING

REMOVE
PHILLIPS HEAD
SETSCREWS (2)

CLEVIS
PIN

Figure 45

13.9

Remove the six upper motor cover screws, using a Phillips

head screwdriver (Figure 46).
Slide the upper motor cover up and off the downrod to

expose access to the light kit driver.
Retain  the  six  screws  and  motor  cover  for  future

reinstallation.

UPPER
MOTOR COVER

REMOVE UPPER
MOTOR COVER
SCREWS (6)

Figure 46

Summary of Contents for VOLTA CF590BQ00

Page 1: ...s Manual Model Numbers Net Weight 20 9 Lbs Questions problems missing parts Before returning to the store call Emerson Electric Customer Service 8 a m 6 p m Eastern Monday Friday 1 800 654 3545 www emersonfans com Español página 35 Français page 69 INDOOR OUTDOOR CF590BQ00 Barbeque Black CF590GRT00 Graphite CF590PT00 Platinum CF590SW00 Satin White ...

Page 2: ... wiring have your fan installed by a licensed electrician NOTE This fan is suitable for use with solid state speed controls NOTE All setscrews must be checked and re tightened where necessary before installation 1 Read your owner s manual carefully and keep it for future reference 2 Be careful of the fan and blades when cleaning painting or working near the fan Always turn off the power to the cei...

Page 3: ...certain of part description refer to exploded view illustration NOTE Place the parts from the loose parts bags in a small container to keep them from being lost If any parts are missing call 1 800 654 3545 for replacement parts before proceeding D F B C H I J L A G E K PACKAGE CONTENTS 8 7 1 2 3 5 4 6 9 Part Description Quantity A Fan Motor Assembly 1 B Hanger Bracket 1 C Hanger Ball 4 5 Downrod 1...

Page 4: ...lace an existing ceiling light fixture turn electricity off at the main fuse box at this time and remove the existing light fixture Please call Emerson technical support at 1 800 654 3545 if you have any questions about installation and operation of this ceiling fan Before assembling your ceiling fan refer to section on proper method of wiring your fan page 15 If you feel you do not have enough wi...

Page 5: ... Light Kit Adapter key hole slots onto the two loosened screws Rotate the Light Kit Adapter clockwise to engage the two screws Reinstall the previously removed screw Retighten the three screws to securely assemble the Light Kit Adapter to the motor hub Spare 6 32 x 3 8 Truss Head Screws with Lockwasher in the parts bag 3 1 Remove fan motor assembly from styrofoam Remove cardboard shipping spacer a...

Page 6: ...RE Figure 5 3 5 Remove the hanger ball by loosening the Phillips head setscrew in the hanger ball until the ball falls freely down the 4 5 downrod Figure 5 Remove the pin from the 4 5 downrod then remove the hanger ball Figure 5 Retain the pin and hanger ball for reinstallation in Step 3 11 PARTIALLY ASSEMBLED CEILING FAN STYROFOAM Figure 4 3 4 Carefully turn the partially assembled ceiling fan ri...

Page 7: ...les in the motor coupler Install the clevis pin and secure with the hairpin clip Figure 8 The clevis pin must go through the holes in the motor coupler It is critical that the clevis pin in the motor coupler is properly installed and securely tightened Retighten the Phillips head setscrews to secure the downrod to the motor Figure 8 It is critical that the clevis pin and setscrews in the motor cou...

Page 8: ... 11 Route the three 80 motor leads through the hanger ball Figure 11 Reinstall the hanger ball on the downrod as follows Position the pin through the two holes in the downrod and align the hanger ball so the pin is captured in the groove in the top of the hanger ball Figure 11 Pull the hanger ball up tight against the pin and securely tighten the Phillips head setscrew in the hanger ball Figure 11...

Page 9: ...utlet box marked Acceptable for Fan Support of 22 7 kg 50 lbs or less and use screws supplied with outlet box Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced Consult a qualified electrician if in doubt WARNING 4 1 Securely attach the hanger bracket to the outlet box using the two screws supplied with the outlet box Figure...

Page 10: ...DOWNROD ASSEMBLY NOTE CEILING COVER SUPPL Y WIRES AND FAN WIRES OMITTED FOR CLARITY HANGER BRACKET HANGER BALL HANGER BALL GROOVE ANTI ROTATION TAB Figure 15 4 2 Carefully lift the partially assembled ceiling fan and seat the hanger ball downrod assembly on the hanger bracket that was just attached to the outlet box Figure 15 Be sure the groove in the ball is engaged with the anti rotation tab on ...

Page 11: ...6 5 2 Remove one of the three 6 32 x 3 8 Truss Head Screws with Lockwashers in the Light Kit Adapter and loosen the remaining two screws Figure 17 Retain the screw and lockwasher for future use Carefully tuck all the wires into the Light Kit Adapter prior to installing the Light Kit Assembly Figure 17 Position the Light Kit Assembly key hole slots onto the two loosened 6 32 x 3 8 Pan Head Screws w...

Page 12: ...T AREA OF SHADE ROTATE CLOCKWISE Figure 19 LIGHT KIT ASSEMBLY REINSTALL ONE 6 32 x 3 8 TRUSS HEAD SCREW WITH LOCKWASHER AND TIGHTEN SECURELY ENGAGE AND TIGHTEN THE TWO 6 32 x 3 8 TRUSS HEAD SCREWS WITH LOCKWASHERS ROTATE CLOCKWISE Figure 18 5 3 Rotate the Light Kit Assembly clockwise to engage the two 6 32 x 3 8 Truss Head Screws with Lockwashers in the key hole slots Reinstall the previously remo...

Page 13: ... the Light Kit Adapter and loosen the remaining two screws in the key hole slots Figure 21 Rotate the Light Kit Assembly counter clockwise for removal Replace the 6 32 x 3 8 Truss Head Screws with Lockwasher previously removed and tighten all three screws LIGHT KIT ASSEMBLY 2 PIN CONNECTOR FAN MOTOR ASSEMBLY 2 PIN CONNECTOR Figure 22 6 3 Disengage the fan motor assembly 2 pin wire connector from t...

Page 14: ...ht Kit Adapter and turn the plate clockwise until it stops Figure 23 NOTE The no light plate is equipped with an interference device that will not allow it to be installed if the light kit assembly is not removed NOTE Periodically check that the no light plate is seated fully clockwise in the Light Kit Adapter H LIGHT KIT ADAPTER RAISED DIMPLES 3 FLAT AREA OF NO LIGHT PLATE NO LIGHT PLATE ROTATE C...

Page 15: ...green colored insulation Securely connect wires with wire connectors supplied in parts bag Figure 24 7 How to Wire Your Ceiling Fan To avoid possible electrical shock be sure electricity is turned off at the main fuse box before wiring NOTE If you are not sure if the outlet box is grounded contact a licensed electrician for advice as it must be grounded for safe operation WARNING This product is d...

Page 16: ... O R L IG H T AC IN N F AN MOTOR WHITE WIRE RECEIVER WHITE WIRE TO MOTOR N TO M O TO R L TO M OT OR N AC IN L Figure 27 7 4 Securely connect the receiver white wire TO MOTOR N to the fan motor white wire using the wire connector supplied in parts bag Figure 27 AC IN N AC IN L FAN MOTOR BLACK WIRE RECEIVER RED WIRE TO MOTOR N T O M OT OR N TO M O TO R L F O R LI G H T Figure 28 7 5 Securely connect...

Page 17: ...0 AC IN N AC IN L FAN MOTOR BLUE WIRE RECEIVER BLUE WIRE TO LIGHT TO M OT O R N TO M O TO R L F O R LI G H T Figure 29 7 6 Securely connect the receiver blue wire TO LIGHT to the fan motor blue wire using the wire connector supplied in parts bag Figure 29 Check to see that all connections are tight including ground and that no bare wire is visible at the wire connectors except for the ground wire ...

Page 18: ...igure 32 STANDARD ON OFF WALL SWITCH OR OPTIONAL SW405 WALL CONTROL BLACK BLACK WHITE RED BLACK WHITE HANGER BALL GREEN WIRE GROUND FROM HANGER BALL AND HANGER BRACKET TWO CONDUCTOR CABLE WITH GROUND BLACK HOT WHITE GROUND TO 120 VOLT SUPPLY WHITE BLUE WHITE BLUE RECEIVER Figure 32 ...

Page 19: ...mer Counter Clockwise Left Winter Clockwise Right 19 emersonfans com Please contact 1 800 654 3545 for further assistance ETL Model No CF590 CEILING COVER LOCKWASHERS 2 THREADED STUDS 2 KNURLED KNOBS 2 Figure 33 To avoid possible fire or shock make sure that the electrical wires are completely inside the outlet box and not pinched between the ceiling cover and the ceiling WARNING 8 1 Lift the ceil...

Page 20: ... The remote control is designed to separately control your ceiling fan speed and light intensity The remote control transmitter is powered by two AAA alkaline batteries included To prevent possible damage if the batteries should leak be sure to remove the batteries when the control is not to be used for an extended period of time Code switches in the transmitter and receiver may be set in 32 diffe...

Page 21: ...or 3 to 5 seconds to set the code in the receiver Figure 37 NOTE The light will flash when the code is set 11 4 To set the desired fan speed press one of the four buttons to operate your fan from low to high speeds 11 5 To turn the downlight on press and release the button The light will turn on at the light intensity previously selected 11 6 To vary the intensity of the light hold the button down...

Page 22: ...ONE 6 32 x 3 8 TRUSS SCREW WITH LOCKWASHER LOOSEN TWO 6 32 x 3 8 TRUSS HEAD SCREWS WITH LOCKWASHERS ROTATE COUNTER CLOCKWISE Figure 39 12 1 Disconnect electrical power to the branch circuit at the circuit breaker or fuse box before attempting to replace the Light Kit LED Array Assembly Tools Needed One Phillips Head Screwdriver One Stepladder Turning off wall switch is not sufficient To avoid poss...

Page 23: ...bracket The Light Kit Driver is located in the motor assembly The entire ceiling fan will have to be unwired and removed from the ceiling outlet box If you feel that you do not have enough electrical wiring knowledge or experience contact a licensed electrician to complete this repair Tools Needed One Phillips Head Screwdriver One Stepladder Turning off wall switch is not sufficient To avoid possi...

Page 24: ...r future reinstallation AC IN N AC IN L RECEIVER TO M OT OR N TO M O TO R L FO R LIG HT OUTLET BOX WIRE CONNECTOR Figure 42 13 4 Carefully remove the ceiling fan hangerball downrod from the hanger bracket Place the ceiling fan downrod facing up onto a secure solid surface in preparation of the driver replacement NOTE Be very careful not to bend the blade assemblies while removing the ceiling fan 1...

Page 25: ...n both the clevis pin and the hairpin clip for future reinstallation 13 8 Remove the two setscrews using a Phillips head screwdriver from the motor coupling Figure 45 Retain both setscrews for future reinstallation Remove the downrod from the motor coupling and retain for future reinstallation HAIRPIN CLIP MOTOR COUPLING REMOVE PHILLIPS HEAD SETSCREWS 2 CLEVIS PIN Figure 45 13 9 Remove the six upp...

Page 26: ...ps head screws from the Old Light Kit LED Driver Figure 48 Retain the screws for future reinstallation Gently pull up on the Old Light Kit LED Driver Remove the Driver from the motor housing Figure 48 Discard the Old Light Kit LED Driver in the correct recycle bin OLD LIGHT KIT LED DRIVER REMOVE RETAIN PHILLIPS HEAD SCREWS 2 Figure 48 13 12 Place the New Light Kit LED Driver into the motor housing...

Page 27: ...er motor cover by reinstalling the six upper motor cover screws previously removed in Step 13 9 Figure 51 UPPER MOTOR COVER REINSTALL UPPER MOTOR COVER SCREWS 6 Figure 51 13 15 Route the three motor leads through the 4 5 downrod Figure 52 Re seat the downrod in the motor coupling Rotate and align the two downrod holes with the two holes in the motor coupler as shown in Figure 52 NOTE It is importa...

Page 28: ... 14 Accessories The use of any other control not specifically approved for this fan could result in fire shock and personal injury WARNING 13 Light Kit LED Driver Replacement Continued 13 16 Final assembly of the downrod coupler cover ceiling cover and hanger ball will be completed by following the Ceiling Fan Assembly Sections 3 Steps 3 8 through 3 11 Figure 53 shows the beginning process 13 17 R...

Page 29: ...he hanger ball downrod assembly is loose assembly 3 Screws securing fan blades to 3 Check to be sure screws which attach the fan blades motor hub are loose to the motor hub are tight 4 Hanger bracket and or ceiling outlet 4 Tighten the hanger bracket screws to the outlet box box is not securely fastened and or secure outlet box 16 Troubleshooting FOR YOUR OWN SAFETY TURN OFF POWER AT FUSE BOX OR C...

Page 30: ...30 ETL Model No CF590 17 Repair Parts PARTS BAG 5 7 8 10 11 13 19 20 22 3 1 2 5 23 18 9 12 15 24 25 9 A 4 6 14 16 17 21 11 11 10 8 6 7 ...

Page 31: ... 32 x 1 1 4 2 6 Lockwashers External Tooth 8 2 7 Knobs Knurled 8 32 2 8 Pin Clevis 1 9 Clip Hairpin 1 10 Screw Pan Head w Lockwasher 1 4 20 x 9 16 10 11 Screw Truss Head w Lockwasher 6 32 x 3 8 2 Spares 12 Blade Balancing Kit 1 13 Ceiling Cover 764707 BQ 764707 GRT 764707 PT 764707 SW 14 Motor Coupling Cover 764708 BQ 764708 GRT 764708 PT 764708 SW 15 Cover Reverse Switch 764778 BL 764778 BL 76477...

Page 32: ...esult in interference to radio and TV reception The user is cautioned that changes and modifications made to the equipment without the approval of manufacturer could void the user s authority to operate this equipment This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Ceiling fan performance and energy savings rely heavily on the proper...

Page 33: ...tain your remedy under this limited warranty You can return your Emerson Ceiling Fan to your place of purchase or you can call Emerson Customer Service at 1 800 237 6511 to obtain a return authorization and service identification tag In order for us to confirm that your Emerson Ceiling Fan is still under warranty please retain your receipt or other proof of purchase and have that information readi...

Page 34: ...mErSON ElEctrIc cO 8100 W Florissant St louis mO 63136 Part No F40BP75130001 Form No BP7513 1 Revision 161120 ETL Model No CF590 Printed in China 11 16 SERIAL NUMBER DATE CODE The serial number of this fan can be found on the nameplate on top of the fan housing The date code can be found on the carton and on top of the fan housing stamped in ink on a white label You should record this data above a...

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