Emerson Unidrive HS70 Installation Manual Download Page 96

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Unidrive M / HS Frame 7 to 10 Power Installation Guide

Issue Number: 5

Table 5-8 Losses @ 50° C (122° F) ambient

Model

Normal Duty

Heavy Duty

Drive losses (W) taking into account any

current derating for the given conditions

Drive losses (W) taking into account any current

derating for the given conditions

kHz*

kHz

kHz*

kHz

200 V

07200610

538

570

597

650

703

710

717

430

466

488

532

575

581

587

07200750

678

718

751

799

750

758

765

526

570

597

650

654

661

667

07200830

848

898

805

751

759

766

585

634

663

705

653

660

666

08201160

1353

1433

1536

1741

1770

1788

1806

1020

1105

1193

1228

1277

1290

1303

08201320

1640

1737

1740

1759

1771

1789

1807

1110

1202

1206

1228

1278

1291

1304

09201760 (9A)

2028

2170

2312

2354

2256

2010

1910

1580

1701

1822

1943

1867

1757

1700

09202190 (9A)

2431

2405

2368

2358

2245

2015

1922

2016

2063

2029

1954

1868

1763

1701

09201760 (9E)

1889

2031

2174

2240

2172

1970

1889

1488

1609

1730

1862

1808

1728

1684

09202190 (9E)

2241

2239

2223

2243

2161

1975

1900

1874

1932

1916

1872

1810

1733

1686

10202830

2478

2625

2641

2625

2671

2490

2379

2068

2240

2375

2326

2271

2185

2141

10203000

2666

2629

2643

2629

2678

2495

2374

2213

2394

2375

2350

2275

2187

2141

400 V

07400660

744

830

907

1062

1141

1152

1164

616

692

758

751

725

732

740

07400770

895

999

1087

1163

1138

1149

1161

720

808

804

779

773

781

789

07401000

1018

1136

1200

1118

1074

1085

1096

821

922

878

838

828

836

845

08401340

1480

1652

1815

2016

1970

1990

2010

1256

1410

1392

1391

1432

1446

1461

08401570

1754

1957

2114

1998

1979

1999

2019

1393

1564

1539

1518

1531

1546

1562

09402000 (9A)

2431

2710

2872

2799

2737

2639

2652

2132

2136

2290

2289

2305

2342

2399

09402240 (9A)

2837

2926

2870

2814

2737

2660

2665

2286

2294

2300

2294

2300

2340

2404

09402000 (9E)

2286

2565

2738

2709

2675

2611

2638

2014

2039

2200

2228

2262

2322

2389

09402240 (9E)

2648

2760

2735

2723

2675

2632

2651

2152

2184

2209

2233

2258

2320

2394

10402700

3210

3582

3681

3765

3700

3597

3591

2604

2923

3105

3081

3125

3165

3262

10403200

3482

3598

3676

3776

3694

3625

3589

3018

3062

3105

3087

3131

3168

3300

575 V

07500440

936

988

1115

1225

1144

1155

1167

705

817

923

898

907

916

07500550

1161

1225

1228

1098

1030

1040

1051

797

923

914

828

809

817

825

08500630

1753

1850

2172

2540

2672

2699

2726

1161

1345

1585

2292

2242

2264

2287

08500860

1980

2090

2291

2540

2684

2711

2738

1593

1845

2029

2039

2047

2067

2088

09501040 (9A)

1707

1977

2247

2538

2456

2495

2699

1372

1601

1830

2139

2122

2258

2455

09501310 (9A)

2087

2410

2734

2544

2456

2482

2676

1752

2034

2222

2143

2128

2258

2453

Unidrive M frame7 to 10 Power Installation Guide issue5.book Page 96 Tuesday, May 24, 2016 11:52 AM

Summary of Contents for Unidrive HS70

Page 1: ...Power Installation Guide Unidrive M HS Frame 7 to 10 Part Number 0478 0234 05 Issue 5 Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 1 Tuesday May 24 2016 11 52 AM ...

Page 2: ...nd through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they must not be discarded but should instead be re...

Page 3: ...unting methods 23 3 5 Enclosure for standard drives 28 3 6 Enclosure design and drive ambient temperature 34 3 7 Heatsink fan operation 34 3 8 Enclosing standard drive for high environmental protection 35 3 9 External EMC filter 39 3 10 Terminal size and torque settings 44 3 11 Routine maintenance 45 4 Electrical installation 50 4 1 Power and ground connections 51 4 2 AC Supply requirements 54 4 3...

Page 4: ... 6 4 Mounting 116 6 5 Environment 116 6 6 Electrical Installation 117 6 7 Motor overload protection and thermal memory retention 117 6 8 Electrical supply 117 6 9 External Class 2 supply 118 6 10 Requirement for Transient Surge Suppression 118 6 11 Group Installation and Modular Drive Systems 118 Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 4 Tuesday May 24 2016 11 52 AM ...

Page 5: ...he relevant laws in the country where it is to be used Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE Moteurs Leroy Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France Model number Interpretation Nomenclature aaaa bbc ddddde aaaa Basic series M100 M101 M200 M201 M300 M400 M600 M700 M701 M702 F300 H300 E200 E300 HS30 HS70 HS71 HS72 M000 RECT bb Frame s...

Page 6: ...ndards used are shown below Control Techniques Ltd The Gro Newtown Powys UK SY16 3BE Moteurs Leroy Somer Usine des Agriers Boulevard Marcellin Leroy CS10015 16915 Angoulême Cedex 9 France Model number Interpretation Nomenclature aaaa bbc ddddde aaaa Basic series M300 M400 M600 M700 M701 M702 F300 H300 E200 E300 HS30 HS70 HS71 HS72 M000 RECT bb Frame size 01 02 03 04 05 06 07 08 09 10 11 c Voltage ...

Page 7: ...n installing and configuring drives correctly including using the specified input filters The drives must be installed only by professional installers who are familiar with requirements for safety and EMC Refer to the Product Documentation An EMC data sheet is available giving detailed information The assembler is responsible for ensuring that the end product or system complies with all the releva...

Page 8: ...ical connections With the sole exception of the Safe Torque Off function none of the drive functions must be used to ensure safety of personnel i e they must not be used for safety related functions Careful consideration must be given to the functions of the drive which might result in a hazard either through their intended behavior or through incorrect operation due to a fault In any application ...

Page 9: ... speed operation If it is intended to use the capability of the drive to run a motor at speeds above its designed maximum it is strongly recommended that the manufacturer is consulted first Low speeds may cause the motor to overheat because the cooling fan becomes less effective The motor should be installed with a protection thermistor If necessary an electric forced vent fan should be used The v...

Page 10: ...internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched 1 11 2 Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected If the drive has been energized the AC supply must be isolated at least ten minutes before work may continue Un...

Page 11: ...n internal choke i e Model 09xxxxxxA is referred to as a Frame 9A Any reference to Frame 9 is applicable to both sizes 9E and 9A All Frame size 10 drives are supplied with no internal choke Identification Label Electrical Specifications Derivative Frame Size Voltage Rating Current Rating Heavy Duty current rating x 10 Power Format Reserved 0 Optional Build Customer Code 01 A B 1 0 0 Customer Code ...

Page 12: ...g Approvals Input phases input current Output phases Heavy Duty Normal Duty rating Serial number Input voltage Output voltage Customer and date code 110 132kW STDN39 Model Approvals Input phases input current Output phases Heavy Duty Normal Duty rating Serial number Input voltage Output voltage Customer and date code M600 094 02240 E10 110 132kW STDN39 Input frequency Input frequency M600 094 0224...

Page 13: ...84 100 100 35 35 1 1 94 22 30 75 18 5 25 07200830 105 125 125 70 70 1 0 1 0 117 30 40 83 22 30 08201160 137 200 gR 200 HSJ 95 95 3 0 3 0 149 37 50 116 30 40 08201320 166 200 225 2 x 70 2 x 70 2 x 1 2 x 1 180 45 60 132 37 50 09201760 205 250 gR 250 HSJ 2 x 70 B1 2 x 95 B2 2 x 2 0 216 55 75 176 45 60 09202190 260 315 300 2 x 95 B1 2 x 120 B2 2 x 4 0 266 75 100 219 55 75 10202830 305 400 gR 400 HSJ 2...

Page 14: ...t Nom power 690 V Motor power 690 V Max cont output current Nom power 690 V Motor power 690 V 3ph Nom Class Nom Class A A A mm2 mm2 AWG AWG A kW hp A kW hp 07600190 20 25 gG 25 CC J or T 10 10 8 8 23 18 5 25 19 15 20 07600240 26 32 30 10 10 6 6 30 22 30 24 18 5 25 07600290 31 40 35 10 10 6 6 36 30 40 29 22 30 07600380 39 50 50 16 16 4 4 46 37 50 38 30 40 07600440 44 50 50 16 16 4 4 52 45 60 44 37 ...

Page 15: ...40 C 104 F 1000 m altitude and 3 kHz switching frequency except where shown Derating is required for higher switching frequencies ambient temperatures 40 C 104 F and higher altitude For derating information refer to Chapter 5 Technical data on page 88 Input current The input current is affected by the supply voltage and impedance The input current given on the rating label is the typical input cur...

Page 16: ...7 to 10 Unidrive M700 shown Key 1 Ground connections 2 AC supply connections 3 DC bus 4 DC bus 5 Rating label 6 Braking terminal 7 Motor connections 1 2 5 5 1 3 6 7 1 1 2 3 4 5 3 6 7 7 1 2 3 4 5 1 3 6 7 8 1 2 3 4 5 1 3 6 7 9A 9E 10E Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 16 Tuesday May 24 2016 11 52 AM ...

Page 17: ... booklet the Certificate of Quality and an accessory kit box including the items shown in Table 2 7 Table 2 7 Parts supplied with the drive Supplied with Unidrive M700 M701 M600 only Supplied with Unidrive M702 only Supplied with Unidrive M600 to M702 only Description Size 7 Size 8 Size 9A 9E Size 10E Control connectors 1 to 11 and 21 to 31 x 1 x 1 Control connector 1 to 13 x 1 Relay connector x 1...

Page 18: ...sistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from being discharged by a voltage applied to the output terminals If the drive has failed in a manner that causes the display to go blank immediately it is possible the capacitors will not be discharged In this case consult Emerson Industrial Automation or their authorized distri...

Page 19: ...e that a sealed enclosure gives much reduced cooling compared with a ventilated one and may need to be larger and or use internal air circulating fans For further information refer to section 3 5 Enclosure for standard drives on page 28 3 2 4 Electrical safety The installation must be safe under normal and fault conditions Electrical installation instructions are given in Chapter 4 Electrical inst...

Page 20: ...is necessary to meet strict emission limits or if it is known that electromagnetically sensitive equipment is located nearby then full precautions must be observed In built into the drive is an internal EMC filter which reduces emissions under certain conditions If these conditions are exceeded then the use of an external EMC filter may be required at the drive inputs which must be located very cl...

Page 21: ... energized the power supply must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by an internal resistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from being discharged by a voltage applied to the output terminals If the drive has failed in a manner that causes the display to go b...

Page 22: ...al cover break outs Figure 3 5 Removing the finger guard break outs All sizes Place the finger guard on a flat solid surface and hit relevant break outs with hammer as shown 1 Pliers can be used to remove the breakouts grasp the relevant break out with pliers and twist it as shown 3 Continue until all the required break outs have been removed 2 Remove any flash sharp edges once the break outs have...

Page 23: ...re in the event of a major internal failure Drive size Part number Picture Size 7 Kit of 8 x single entry grommets 3470 0086 Size 8 Kit of 8 x single entry grommets 3470 0089 Size 8 Kit of 8 x double entry grommets 3470 0090 Size 9 and 10 Kit of 8 x double entry grommets 3470 0107 If the drive has been used at high load levels for a period of time the heatsink can reach temperatures in excess of 7...

Page 24: ...size 8 shown Size H1 H2 W D mm in mm in mm in mm in 7 557 21 93 508 20 270 10 63 280 11 02 8 804 31 65 753 29 65 310 12 21 290 11 42 9E and 10E 1069 42 09 1010 39 70 310 12 21 290 11 42 9A 1108 43 61 1049 41 30 310 12 21 290 11 42 W D H2 H1 Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 24 Tuesday May 24 2016 11 52 AM ...

Page 25: ...mensions size 7 to 10 220 mm 8 66 in Æ 9mm 0 35 in 538 mm 21 18 25 mm 0 98 in 10 mm 0 39 in 784 mm 30 87 in 8 259 mm 10 20 in 0 35 in x 4 holes 9 mm 0 35 in 26 mm 1 02 in Æ9 0 mm 9 5 mm 0 37 in 259 mm 10 20 in 0 35 in x 4 holes 9 mm 0 35 in 26 mm 1 02 in Æ9 0 mm 1090 mm 42 91 in 9 0 mm 0 35 in x 4 holes Æ 259 mm 10 20 in 1051 mm 41 38 in 7 8 9E 10E 9A Unidrive M frame7 to 10 Power Installation Gui...

Page 26: ...5 in 240 mm 9 45 in 32 mm 1 26 in Æ5 mm 0 21 in 5 6 holes 252 mm 9 92 in n5 5 typ 8 places 989 8 259 mm 10 20 in 287 1 mm 11 3 0 04 in 327 mm 12 87 in 883 mm 34 76 in 586 mm 23 07 in 406 mm 15 98 in 231 mm 9 09 in Æ9 0 mm 0 35 in x 4 holes Æ5 5 mm 0 22 in x 8 holes 1051 mm 41 38 in 863 mm 33 98 in 566 mm 22 28 in 386 mm 15 20 in 211 mm 8 31 in 31 mm 1 22 in 328 mm 12 90 in 287 1 mm 11 3 0 04 in 25...

Page 27: ...ame size Surface mounting kit supplied with drive Qty Optional through panel mounting kit Qty 7 Hole size 9 mm 0 35 in x 2 x 2 Hole size 9 mm 0 35 in x 1 8 Hole size 9 mm 0 35 in x 2 x 6 Hole size 5 5 mm 0 22 in x 1 9A 9E and 10E Hole size 9 mm 0 35 in x 2 x 8 Hole size 5 5 mm 0 22 in x 1 Size CT part number 7 3470 0079 8 3470 0083 9A 3470 0119 9E 10E 3470 0105 If the drive has been used at high l...

Page 28: ... drives 50 C derating applies refer to Table 5 6 Maximum permissible continuous output current 50 C 122 F on page 92 Drive Size Spacing A 40 C 50 C 7 30 mm 1 18 in 8 30 mm 1 18 in 9A E 60 mm 2 37 in 10E 60 mm 2 37in When through panel mounted ideally drives should be spaced at least 45 mm 1 77 in to maximize panel stiffness Enclosure A NOTE Unidrive M frame7 to 10 Power Installation Guide issue5 b...

Page 29: ... external EMC filter Forced or convection air flow must not be restricted by any object or cabling Note For EMC compliance 1 When using an external EMC filter one filter is required for each drive 2 Power cabling must be at least 100mm 4in from the drive in all directions A B 60mm 2 37 in 30mm 1 18 in Optional braking resistor and overload Locate optional braking resistor external to cubicle prefe...

Page 30: ...00mm 4in from the drive in all directions A B 60 mm 2 37 in 45 mm 1 77 in B B A AC supply contactor and fuses or MCB Locate as required Locate as required Enclosure 100mm 4in 100mm 4in Signal cables Plan for all signal cables to be routed at least 300 mm 12 in from the drive and any power cable controller External Optional braking resistor and overload Locate optional braking resistor external to ...

Page 31: ...ssipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Where Ae Unobstructed surface area in m2 1 m2 10 9 ft2 T ext Maximum expected temperature in oC outside the enclosure Tint Maximum permissible temperature in o C inside the enclosure P Power in Watts dissipated by all heat sources in the enclosure k Heat transmission coefficient of the enclosure materia...

Page 32: ...nly by attending to one or all of the following Using a lower PWM switching frequency to reduce the dissipation in the drives Reducing the ambient temperature outside the enclosure and or applying forced air cooling to the outside of the enclosure Reducing the number of drives in the enclosure Removing other heat generating equipment Calculating the air flow in a ventilated enclosure The dimension...

Page 33: ... of 1 2 to 1 3 to allow also for pressure drops in dirty air filters Example To calculate the size of an enclosure for the following Three drives operating at the Normal Duty rating External EMC filter for each drive Braking resistors are to be mounted outside the enclosure Maximum ambient temperature inside the enclosure 40 C Maximum ambient temperature outside the enclosure 30 C For example diss...

Page 34: ...e Text Temperature outside the cabinet Tint Temperature inside the cabinet Trate Temperature used to select current rating from tables in Chapter 5 Technical data on page 78 3 7 Heatsink fan operation The drive is ventilated by an internal heatsink mounted fan The fan housing forms a baffle plate channelling the air through the heatsink chamber Thus regardless of mounting method surface mounting o...

Page 35: ...9 and 10 NEMA 12 at the rear of the heatsink for through panel mounting This allows the front of the drive along with various switchgear to be housed in a high IP enclosure with the heatsink protruding through the panel to the external environment Thus the majority of the heat generated by the drive is dissipated outside the enclosure maintaining a reduced temperature inside the enclosure This als...

Page 36: ... seal This procedure is described in Figure 3 14 Figure 3 14 Special procedure for size 7 only 1 Remove screw shown using T20 torque driver 2 Bend EMC bracket 90 degrees as shown 3 Fit sealing gasket and place drive in panel cutout 4 Ensure EMC bracket is trapped under lower mounting bracket when fitting brackets 1 2 3 4 Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 36 Tuesday ...

Page 37: ...ed in the through panel mounting kit to aid compression of the gasket The heatsink fans have conformal coated PCBs and have sealant at cable entry points Dripping splashing or sprayed water can impede the operation of the fan therefore if the environment is such that the fan may be subjected to more than occasional dripping or sprayed water while operational then suitable drip protection covers sh...

Page 38: ...For detailed information regarding high IP through panel mounting see section 3 4 3 Through panel mounting on page 26 When designing a high IP enclosure consideration should be given to the dissipation from the front of the drive Frame size Power loss 7 204 W 8 347 W 9A 9E 10E 480 W Enclosure rear wall Sealing brackets NOTE NOTE Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 38 ...

Page 39: ... 08201320 4200 1972 09201760 to 09202190 9A 4200 3021 09201760 to 09202190 9E 4200 4460 10202830 to 10203000 4200 4460 400 V 07400660 to 07401000 4200 1132 08401340 to 08401570 4200 1972 09402000 to 09402240 9A 4200 3021 09402000 to 09402240 9E 4200 4460 10402700 to 10403200 4200 4460 575 V 07500440 to 07500550 4200 0672 08500630 to 08500860 4200 1662 09501040 to 09501310 9A 4200 1660 09501040 to ...

Page 40: ... 4200 1972 197 172 8 528 480 42 36 7 18 7 210 1 68 4200 1662 114 100 759 600 39 34 1 24 3 364 2 72 4200 3021 302 277 528 480 00 34 29 7 30 202 1 68 4200 1660 166 152 759 600 13 11 4 21 332 2 72 4200 4460 446 409 528 480 37 32 4 30 283 1 68 4200 2210 221 203 759 600 16 14 0 21 434 2 72 Part Number Dimensions mm Weight H W D mm inch mm inch mm inch kg lb 4200 1132 270 10 63 90 3 54 150 5 90 6 13 2 4...

Page 41: ... dimensions CT part number A B C D E F H W V X Y Z 4200 1132 240 mm 9 45 in 255 mm 10 04 in 55 mm 2 17 in 150 mm 5 90 in 205 mm 8 07 in 270 mm 10 63 in 90 mm 3 54 in M10 6 5 mm 0 26 in 4200 0672 CT part number A B C D E F H W V X Y Z 4200 1972 260 mm 10 24 in 275 mm 10 83 in 85 mm 3 35 in 170 mm 6 69 in 249 mm 9 79 in 300 mm 11 81 in 120 mm 4 72 in M10 6 5 mm 10 26 in 4200 1662 F D V V Z B L1 L2 L...

Page 42: ...6 70 in 120 mm 4 72 in 210 mm 8 27 in 2 mm 0 08 in 40 mm 1 57 in 339 mm 13 34 73 mm 2 87 in 60 mm 2 36 in 230 mm 9 06 in 4200 1660 280 mm 11 02 in 180 mm 7 09 in 105 mm 4 13 in 225 mm 8 86 in 2 mm 0 08 in 40 mm 1 57 in 360 mm 14 17 in 73 mm 2 87 in 60 mm 2 36 in 245 mm 9 65 in F J J V Ground stud M10 Y O 10 5 mm Z O 10 8 mm D W H Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 42...

Page 43: ... Y 4200 4460 280 mm 11 02 180 mm 7 09 57 mm 2 24 mm 245 mm 9 65 in 225 mm 8 86 in 40 mm 1 57 in 105 mm 4 13 in 360 mm 14 7 in 11 mm 0 43 in 4200 2210 CT part number Power connections Ground connections Bar hole diameter Max cable size Max torque Ground stud size Max torque 4200 1132 N A 50 mm2 1 0 AWG 8 0 N m 6 0lb ft M10 18 N m 13 3 lb ft 4200 0672 4200 1972 95 mm2 3 0 AWG 20 N m 14 8 lb ft 4200 ...

Page 44: ...ctor 2 5 mm2 14 AWG M300 to M400 7 to 9 STO connector M600 to M702 All 2 way low voltage power 24V supply connector 1 5 mm2 16 AWG Terminals Maximum standard crimp mm2 Maximum standard US lug kcmil AC supply connections 2 x 185 2 x 500 AC supply ground 2 x 120 1 x 350 Motor connections 2 x 150 2 x 350 Drive output ground 2 x 150 1 x 350 Brake connection 2 x 150 2 x 350 Model size AC and motor term...

Page 45: ...e enclosure temperature remains at or below maximum specified Dust Ensure the drive remains dust free check that the heatsink and drive fan are not gathering dust The lifetime of the fan is reduced in dusty environments Moisture Ensure the drive enclosure shows no signs of condensation Enclosure Enclosure door filters Ensure filters are not blocked and that air is free to flow Electrical Screw con...

Page 46: ... from drive making a note of the order and push grommets down prior to attempting fan removal 4 Remove the mounting screws using a T20 and T25 torque driver 5 Withdraw fan housing from the drive After fan s have been replaced reverse the above steps to refit Table 3 18 Size 7 heatsink fan part number Drive model Heatsink fan part number Size 7 3251 8247 1 2 3 4 5 Unidrive M frame7 to 10 Power Inst...

Page 47: ...Remove terminal cover 2 Remove finger guard 3 Disconnect fan cables from drive making a note of the order and push grommet down prior to attempting fan removal 4 Remove the mounting screws using a T20 torque driver 5 Withdraw fan housing from the drive After fan s have been replaced reverse the above steps to refit Table 3 19 Size 8 heatsink fan part number Drive model Heatsink fan part number Siz...

Page 48: ... two screws that retain the heatsink fan housing 3 Withdraw the heatsink fan housing from the drive in the direction shown 4 Pull the fan cable through the fan cable gland 5 Using a T20 Torque driver remove the four screws that retain the fan in the housing After fan has been replaced reverse the above steps to refit Table 3 20 Size 9 and 10 heatsink fan part number Drive model Heatsink fan part n...

Page 49: ...xiliary fan removal procedure 1 Disconnect fan wiring connector shown 2 Slide fan housing in the direction shown using tongue shown in enlarged diagram of fan 3 Withdraw fan housing from the drive After fan has been replaced reverse the above steps to refit Table 3 21 Auxiliary capacitor bank fan part numbers Drive model Auxiliary capacitor bank fan part number Size 7 3251 0041 Size 8 3251 2249 Si...

Page 50: ...nternal resistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from being discharged by a voltage applied to the output terminals If the drive has failed in a manner that causes the display to go blank immediately it is possible the capacitors will not be discharged In this case consult Emerson Industrial Automation or their authori...

Page 51: ...nnections Figure 4 1 Size 7 and 8 power and ground connections size 7 shown U V W Motor Optional ground connection DC BR Optional braking resistor Thermal overload protection device Output connections Input connections Mains Supply L1 L2 Optional line reactor Optional EMC filter Fuses L3 L1 L2 L3 DC DC PE Supply ground 8 Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 51 Tuesday ...

Page 52: ... Input connections Mains Supply L1 L2 Optional EMC filter Fuses L3 L1 L2 L3 PE Supply ground DC DC U V W Motor Optional ground connection DC BR Thermal overload protection device Output connections Internal EMC filter 9A 9A Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 52 Tuesday May 24 2016 11 52 AM ...

Page 53: ...ize 9E and 10E Failure to provide sufficient reactance could damage or reduce the service life of the drive Refer to Table 4 3 Size 7 to 10 Model and Line reactor part number on page 57 Input connections Mains Supply L1 L2 Line reactor Optional EMC filter Fuses L3 L1 L2 L3 PE Supply ground U V W Motor Optional ground connection DC BR Thermal overload protection device Output connections 9E 10E CAU...

Page 54: ...drive 380 V to 480 V 10 575 V drive 500 V to 575 V 10 690 V drive 500 V to 690 V 10 Number of phases 3 Maximum supply imbalance 2 negative phase sequence equivalent to 3 voltage imbalance between phases Frequency range 45 to 66 Hz For UL compliance only the maximum supply symmetrical fault current must be limited to 100 kA Table 4 1 Supply fault current used to calculate maximum input currents Ele...

Page 55: ...e source for example on ships Contact the supplier of the drive for more information Table 4 2 Behavior of the drive in the event of a ground earth fault with an IT supply Please note that the internal filter is not removable on size 9E and 10E If an SI Applications Plus module is installed in the drive then the drive must not be used on a corner grounded or centre grounded delta supply if the sup...

Page 56: ... power circuit of the drive This may cause nuisance tripping or in extreme cases failure of the drive Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity Frame size 7 has an internal DC reactor and Frame size 8 and 9A have internal AC line reactors so they do not require AC line reactors except for cases of excessive phase unbalan...

Page 57: ...23 07500550 INL 5010 4401 0245 07600190 INL 6001 4401 0248 07600240 INL 6002 4401 0249 07600290 INL 6003 4401 0250 07600380 INL 6004 4401 0251 07600440 INL 6005 4401 0252 07600540 INL 6006 4401 0253 8 08201160 INL 2012 4401 0230 08201320 INL 2013 4401 0231 08401340 INL 4017 4401 0240 08401570 INL 4018 4401 0241 08500630 INL 5011 4401 0246 08500860 INL 5012 4401 0247 08600630 INL 6007 4401 0254 086...

Page 58: ...0 254 150 195 14 50 0 127 1 4401 0239 INL 4016 105 140 254 150 195 14 50 0 139 1 4401 0240 INL 4017 155 95 290 160 205 20 50 0 182 1 4401 0241 INL 4018 177 83 290 170 205 22 50 0 200 1 4401 0245 INL 5010 67 340 290 150 205 18 50 0 139 1 4401 0246 INL 5011 88 250 290 170 205 22 50 0 147 1 4401 0247 INL 5012 105 200 290 180 225 25 50 0 167 1 4401 0248 INL 6001 20 1270 206 95 200 5 8 50 0 71 1 4401 0...

Page 59: ...er voltage state unless either line power supply or low voltage DC operation is enabled therefore diagnostics may not be possible Power down save parameters are not saved when using the 24 V back up power supply input If the DC bus voltage is too low to run the main SMPS in the drive then the 24 V supply can be used to supply all the low voltage power requirements of the drive Low Under Voltage Th...

Page 60: ...common 2 24 Vdc Nominal operating voltage 24 0 Vdc Minimum continuous operating voltage 19 2 V Maximum continuous operating voltage 28 0 V Minimum start up voltage 21 6 V Maximum power supply requirement at 24 V 40 W Recommended fuse 3 A 50 Vdc 51 0V common 52 24 Vdc Nominal operating voltage 24 0 Vdc Minimum continuous operating voltage 19 2 Vdc Maximum continuous operating voltage 30 Vdc IEC 26 ...

Page 61: ... current to be controlled This may be provided externally If not the drive supply can be interrupted to utilise the normal soft starting method in the drive To fully exploit the new low voltage mode of operation the under voltage level is now user programmable For application data contact the supplier of the drive The working voltage range of the low voltage DC power supply is as follows Size 9 to...

Page 62: ...tated for the worst case condition with the unusual combination of stiff supply with high imbalance The value stated for the maximum continuous input current would only be seen in one of the input phases The current in the other two phases would be significantly lower The values of maximum input current are stated for a supply with a 2 negative phase sequence imbalance and rated at the maximum sup...

Page 63: ...e in the motor cable causes loading on the output of the drive ensure the cable length does not exceed the values given in Table 5 23 Maximum motor cable lengths on page 107 Use 105 C 221 F UL 60 75 C temp rise PVC insulated cable with copper conductors having a suitable voltage rating for the following power connections AC supply to external EMC filter when used AC supply or external EMC filter t...

Page 64: ...ecautions In case of doubt the motor supplier should be consulted Special precautions are recommended under the following conditions but only if the motor cable length exceeds 10 m AC supply voltage exceeds 500 V DC supply voltage exceeds 670 V i e regenerative AFE supply Operation of 400 V drive with continuous or very frequent sustained braking Multiple motors connected to a single drive For mul...

Page 65: ...otor It is recommended that each motor is connected through a protection relay since the drive cannot protect each motor individually For connection a sinusoidal filter or an output inductor must be connected as shown in Figure 4 10 even when the cable lengths are less than the maximum permissible For high DC voltages or when supplied by a regen system a sinusoidal filter is recommended For detail...

Page 66: ...l User Guide There is no Safe Torque Off function on the Unidrive M200 201 4 9 Braking Braking occurs when the drive is decelerating the motor or is preventing the motor from gaining speed due to mechanical influences During braking energy is returned to the drive from the motor When the motor is being braked by the drive the maximum regenerated power that the drive can absorb is equal to the powe...

Page 67: ...stance values and peak power rating for the braking resistor at 40 C 104 F Drive voltage rating DC bus voltage level 200 V 390 V 400 V 780 V 575 V 930 V 690 V 1120 V When a braking resistor is used Pr 00 015 Pr 00 028 on Unidrive M200 to M400 should be set to FASt ramp mode Overload protection When an external braking resistor is used it is essential that an overload protection device is incorpora...

Page 68: ...ch lower than the power rating of the drive It is therefore essential that the instantaneous power rating and energy rating of the braking resistor are sufficient for the most extreme braking duty that is likely to be encountered Optimization of the braking resistor requires careful consideration of the braking duty Select a value of resistance for the braking resistor that is not less than the sp...

Page 69: ...gives an indication of braking resistor temperature based on a simple thermal model Zero indicates the resistor is close to ambient and 100 is the maximum temperature the resistor can withstand A Brake Resistor alarm is given if this parameter is above 75 and the braking IGBT is active A Brake R Too Hot trip will occur if Pr 10 039 reaches 100 when Pr 10 037 is set to 0 default value or 1 If Pr 10...

Page 70: ...B RCD 1 AC detects AC fault currents 2 A detects AC and pulsating DC fault currents provided the DC current reaches zero at least once every half cycle 3 B detects AC pulsating DC and smooth DC fault currents Type AC should never be used with drives Type A can only be used with single phase drives Type B must be used with three phase drives If an external EMC filter is used with an ELCB RCD a dela...

Page 71: ...mendations of section 4 11 4 will usually be sufficient to avoid causing disturbance to adjacent equipment of industrial quality If particularly sensitive equipment is to be used nearby or in a non industrial environment then the recommendations of section 4 11 5 or section 4 11 6 should be followed to give reduced radio frequency emission In order to ensure the installation meets the various emis...

Page 72: ...20 4200 1972 09201760 to 09202190 9A 4200 3021 09201760 to 09202190 9E 4200 4460 10202830 to 10203000 4200 4460 400 V 07400660 to 07401000 4200 1132 08401340 to 08401570 4200 1972 09402000 to 09402240 9A 4200 3021 09402000 to 09402240 9E 4200 4460 10402700 to 10403200 4200 4460 575 V 07500440 to 07500550 4200 0672 08500630 to 08500860 4200 1662 09501040 to 09501310 9A 4200 1660 09501040 to 0950131...

Page 73: ...filter reduces radio frequency emission into the line power supply Where the motor cable is short it permits the requirements of EN 61800 3 2004 to be met for the second environment see section 4 11 5 and section 5 1 24 For longer motor cables the filter continues to provide a useful reduction in emission level and when used with any length of shielded motor cable up to the limit for the drive it ...

Page 74: ...he Internal EMC filter remove the screw as highlighted above 1 To electrically disconnect the line to ground varistors remove the screw as highlighted above 2 The Internal EMC filter on size 9E and 10E cannot be removed The supply must be disconnected before removing the internal EMC filter WARNING 1 2 NOTE Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 74 Tuesday May 24 2016 11...

Page 75: ... 1 The line to ground varistors should only be removed in special circumstances such as ungrounded supplies with more than one source for example on ships Where the line to ground varistors are removed ensure that line to ground transients are limited to values of category II This is to ensure that line to ground transients do not exceed 4 kV as the drive insulation system from power to ground is ...

Page 76: ...ded this should be done at the system controller only to avoid injecting noise currents into the 0V circuit Grounding bar PE PE If ground connections are made using a separate cable they should run parallel to the appropriate power cable to minimise emissions Use four core cable to connect the motor to the drive The ground conductor in the motor cable must be connected directly to the earth termin...

Page 77: ...re carried inside the motor cable i e motor thermistor motor brake will pick up large pulse currents via the cable capacitance The shield of these signal cables must be connected to ground close to the motor cable to avoid this noise current spreading through the control system Optional braking resistor and overload Do not place sensitive unscreened signal circuits in a zone extending 300mm 12 all...

Page 78: ...each interruption Encoder connections Use a cable with the correct impedance Use a cable with individually shielded twisted pairs Connect the cable shields to 0V at both the drive and the encoder using the shortest possible links pigtails The cable should preferably not be interrupted If interruptions are unavoidable ensure the absolute minimum length of pigtail in the shield connections at each i...

Page 79: ...round connections made to a ground plate or similar metallic ground surface Figure 4 17 Feedback cable twisted pair Figure 4 18 Feedback cable connections To ensure suppression of radio frequency emission observe the following Use a cable with an overall shield Clamp the overall shield to grounded metallic surfaces at both the encoder and the drive as illustrated in section 4 18 Twisted pair cable...

Page 80: ...2004 A1 2012 second environment unrestricted distribution For longer motor cables an external filter is required Where a filter is required follow the guidelines in section 4 11 6 Compliance with generic emission standards Where a filter is not required follow the guidelines given in section 4 11 4 General requirements for EMC on page 76 This is a product of the restricted distribution class accor...

Page 81: ...ed instructions and EMC information are given in the Unidrive M Unidrive HS EMC Data Sheet which is available from the supplier of the drive 4 11 6 Compliance with generic emission standards Use the recommended filter and shielded motor cable Observe the layout rules given in Figure 4 19 Ensure the AC supply and ground cables are at least 100 mm from the power module and motor cable Figure 4 19 Su...

Page 82: ...5 Avoid placing sensitive signal circuits in a zone 300 mm 12 in all around the power module Figure 4 20 Sensitive signal circuit clearance 300mm 12in Sensitive signal cable Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 82 Tuesday May 24 2016 11 52 AM ...

Page 83: ...y ground core or there is a separate external ground conductor or grounding is through the shield alone An internal ground core will carry a high noise current and therefore it must be terminated as close as possible to the shield termination Figure 4 22 Grounding the motor cable shield Unshielded wiring to the optional braking resistor s may be used provided the wiring does not run external to th...

Page 84: ...t as shown in Figure 4 24 Remove the outer insulating cover of the cable to ensure the shield s make contact with the bracket but keep the shield s intact until as close as possible to the terminals Alternatively wiring may be passed through a ferrite ring part no 3225 1004 DC BR Optional external braking resistor Enclosure DC BR Optional external braking resistor Enclosure OR Unidrive M frame7 to...

Page 85: ... a terminal block in the drive enclosure Installing a motor isolator disconnect switch for safety when work is done on the motor In these cases the following guidelines should be followed Terminal block in the enclosure The motor cable shields should be bonded to the back plate using uninsulated metal cable clamps which should be positioned as close as possible to the terminal block Keep the lengt...

Page 86: ...side the protection of a building As a general rule if the circuits are to pass outside the building where the drive is located or if cable runs within a building exceed 30 m some additional precautions are advisable One of the following techniques should be used 1 Galvanic isolation i e do not connect the control 0V terminal to ground Avoid loops in the control wiring i e ensure every control wir...

Page 87: ...lar TT UKK5 D 24 DC Bipolar TT UKK5 D 24 AC These devices are not suitable for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal Most encoders have galvanic isolation of the signal circuit from the motor frame in which case no precautions are required For data networks follow the specific recommendations for the particular network Sign...

Page 88: ...rrent RFC peak current Nominal power at 230 V Motor power at 230 V A kW hp A A A A kW hp 07200610 75 18 5 25 82 5 61 91 5 122 15 20 07200750 94 22 30 103 4 75 112 5 150 18 5 25 07200830 117 30 40 128 7 83 124 5 166 22 30 08201160 149 37 50 163 9 116 174 232 30 40 08201320 180 45 60 198 132 198 264 37 50 09201760 216 55 75 237 6 176 264 308 45 60 09202190 266 75 100 292 6 219 328 5 383 25 55 75 102...

Page 89: ...31 196 5 229 25 90 125 10501520 200 130 200 220 152 228 266 110 150 10501900 200 150 200 220 190 285 332 5 132 200 Model Normal Duty Heavy Duty Max cont output current Nominal power at 690 V Motor power at 690 V Peak current Max cont output current Open loop peak current RFC peak current Nominal power at 690 V Motor power at 690 V A kW hp A A A A kW hp 07600190 23 18 5 25 25 3 19 28 5 38 15 20 076...

Page 90: ... 283 264 228 170 127 10203000 110 150 360 313 266 194 144 90 125 300 264 228 171 129 400 V 07400660 37 60 79 63 53 6 30 50 66 57 48 41 34 07400770 45 60 94 80 6 63 53 6 37 60 77 70 59 51 44 37 07401000 55 75 112 95 2 80 6 63 53 8 45 75 100 88 73 61 48 41 08401340 75 100 155 132 98 77 55 100 134 130 109 91 72 57 08401570 90 150 184 169 142 106 7 77 75 125 157 143 121 104 80 1 65 09402000 110 150 22...

Page 91: ... 40 6 28 1 21 2 45 60 54 52 9 39 31 21 6 16 7 08600630 75 100 86 72 2 49 7 37 8 55 75 63 53 3 37 28 4 08600860 90 125 108 91 8 72 4 49 7 37 8 75 100 86 67 1 53 3 37 28 4 09601040 110 150 125 100 71 54 90 125 104 85 61 47 09601310 132 175 155 126 100 71 54 110 150 131 105 85 62 47 10601500 160 200 172 169 126 100 71 55 132 175 150 138 105 86 62 47 10601780 185 250 197 154 114 75 55 160 200 178 137 ...

Page 92: ...02 266 241 176 130 300 279 243 207 153 114 400 V 07400660 79 73 5 57 7 49 66 55 45 38 30 07400770 94 86 5 73 3 58 3 49 77 70 57 48 41 34 07401000 112 109 87 4 72 8 58 3 49 3 100 91 80 65 55 44 37 08401340 155 146 123 93 69 134 120 99 85 69 55 08401570 184 180 146 123 93 8 69 157 146 132 110 94 2 73 8 58 09402000 221 213 175 144 97 69 200 180 174 143 119 83 58 09402240 253 237 213 176 144 98 69 213...

Page 93: ...630 86 76 7 64 5 44 3 31 3 63 61 1 48 2 33 4 24 9 08600860 104 97 2 90 7 76 7 64 8 44 3 31 3 86 80 8 61 1 48 2 33 5 24 9 09601040 125 114 90 62 48 104 97 77 55 42 09601310 155 153 113 89 62 48 131 127 97 77 55 42 10601500 172 153 114 89 62 48 150 128 96 78 56 42 10601780 197 195 134 102 67 48 178 171 125 94 62 44 55 C ratings are available on request Model Normal Duty Heavy Duty Maximum permissibl...

Page 94: ...10 150 2802 3016 3230 3126 2957 2706 2554 90 125 2213 2394 2576 2561 2494 2389 2323 400 V 07400660 37 60 745 830 907 1062 1218 1230 1242 30 50 616 692 758 773 763 771 778 07400770 45 60 896 999 1088 1264 1241 1253 1266 37 60 723 812 802 800 811 819 827 07401000 55 75 1033 1152 1247 1218 1170 1182 1194 45 75 906 1017 968 936 907 916 925 08401340 75 100 1482 1652 1817 2154 2121 2142 2164 55 100 1224...

Page 95: ...17 1350 1275 1288 1301 37 50 687 817 929 1015 967 977 986 07600540 55 75 1059 1248 1375 1209 1122 1133 1145 45 60 747 888 1004 909 869 878 886 08600630 75 100 1579 1861 2180 2814 2945 2974 3004 55 75 1132 1345 1585 2136 2284 2307 2330 08600860 90 125 2015 2374 2753 2947 2935 2964 2994 75 100 1526 1813 2174 2212 2218 2240 2263 09601040 9A 110 150 1878 2213 2548 3218 3155 3266 3465 90 125 1513 1798 ...

Page 96: ...1 400 V 07400660 744 830 907 1062 1141 1152 1164 616 692 758 751 725 732 740 07400770 895 999 1087 1163 1138 1149 1161 720 808 804 779 773 781 789 07401000 1018 1136 1200 1118 1074 1085 1096 821 922 878 838 828 836 845 08401340 1480 1652 1815 2016 1970 1990 2010 1256 1410 1392 1391 1432 1446 1461 08401570 1754 1957 2114 1998 1979 1999 2019 1393 1564 1539 1518 1531 1546 1562 09402000 9A 2431 2710 2...

Page 97: ...167 446 533 610 765 809 817 825 07600380 717 854 965 1206 1144 1155 1167 583 697 796 926 885 894 903 07600440 814 969 1094 1225 1144 1155 1167 683 817 923 933 885 894 903 07600540 1029 1225 1228 1098 1030 1040 1051 758 906 908 837 797 805 813 08600630 1553 1850 2172 2540 2672 2699 2726 1125 1345 1585 2292 2229 2251 2274 08600860 1755 2090 2291 2540 2684 2711 2738 1543 1845 2029 2039 2014 2034 2054...

Page 98: ...ue to their location in the circuit and thus may require replacing if the drive is stored for a period of 2 years or greater without power being applied It is therefore recommended that drives are powered up for a minimum of 1 hour after every 2 years of storage This process allows the drive to be stored for a further 2 years 5 1 8 Altitude Altitude range 0 to 3 000 m 9 900 ft subject to the follo...

Page 99: ...bration Maximum recommended continuous vibration level 0 14 g r m s broad band 5 to 200 Hz First digit Second digit Protection against foreign bodies and access to hazardous parts Protection against ingress of water 0 Non protected 0 Non protected 1 Protected against solid foreign objects of 50 mm and greater back of a hand 1 Protected against vertically falling water drops 2 Protected against sol...

Page 100: ...s peak acceleration from 200 to 500 Hz Sweep rate 1 octave minute Duration 15 minutes in each of 3 mutually perpendicular axes EN 61800 5 1 2007 Section 5 2 6 4 referring to IEC 60068 2 6 Frequency range 10 to 150 Hz Amplitude 10 to 57 Hz at 0 075 mm pk 57 to 150 Hz at 1g p Sweep rate 1 octave minute Duration 10 sweep cycles per axis in each of 3 mutually perpendicular axes 5 1 13 Starts per hour ...

Page 101: ... of the analog input The following data applies to the drive only it does not include the performance of the source of the control signals Open loop resolution Preset frequency reference 0 1 Hz Precision frequency reference 0 001 Hz Closed loop resolution Preset speed reference 0 1 rpm Precision speed reference 0 001 rpm Analog input 1 11 bit plus sign not applicable to Unidrive M702 Analog input ...

Page 102: ... including surface mounting brackets H2 Height excluding surface mounting brackets W Width D Depth Projection forward of panel when surface mounted Table 5 13 Overall drive dimensions 5 1 19 Weights Table 5 14 Overall drive weights Size Max speed dBA Min speed dBA 7 66 8 49 6 8 67 9 49 8 9 75 52 6 10 75 52 6 Size H1 H2 W D mm in mm in mm in mm in 7 557 21 93 508 20 270 10 63 280 11 02 8 804 31 65 ...

Page 103: ...t current of 100kA Table 5 15 AC Input current and fuse ratings 200 V Table 5 16 AC Input current and fuse ratings 400 V These fuses are fast acting Model Typical input current Maximum continuous input current Maximum overload input current Fuse rating IEC UL USA Nominal Max Class Nominal Max Class A A A A A A A 07200610 58 67 109 80 80 gG 80 80 CC J or T 07200750 73 84 135 100 100 100 100 0720083...

Page 104: ...1310 145 166 221 200 200 175 175 10501520 177 197 266 250 250 gR 250 250 HSJ 10501900 199 218 310 Model Typical input current Maximum continuous input current Maximum overload input current Fuse rating IEC UL USA Nominal Max Class Nominal Max Class A A A A A A A 07600190 18 20 32 25 50 gG 25 50 CC J or T 07600240 23 26 41 32 30 07600290 28 31 49 40 35 07600380 36 39 65 50 50 07600440 40 44 75 80 8...

Page 105: ...0 2 x 70 2 x 70 2 x 1 2 x 1 09201760 2 x 70 2 x 185 B1 2 x 95 2 x 150 B2 2 x 2 0 2 x 500 2 x 2 0 2 x 350 09202190 2 x 95 2 x 185 2 x 120 2 x 150 2 x 4 0 2 x 500 2 x 4 0 2 x 350 10202830 2 x 120 2 x 185 B1 2 x 120 2 x 150 C 2 x 250 2 x 500 2 x 250 2 x 350 10203000 2 x 150 2 x 185 C 2 x 120 2 x 150 2 x 300 2 x 500 2 x 250 2 x 350 Model Cable size IEC mm2 Cable size UL AWG or Kcmil Input Output Input...

Page 106: ... 2 x 350 10501900 2 x 95 2 x 185 2 x 70 2 x 150 2 x 2 0 2 x 500 2 x 2 0 2 x 350 Model Cable size IEC mm2 Cable size UL AWG or Kcmil Input Output Input Output Nomin al Max Install method Nominal Max Install method Nominal Max Nominal Max 07600190 10 25 B2 10 25 B2 8 3 8 3 07600240 6 6 07600290 6 6 07600380 16 16 4 4 07600440 16 16 4 4 07600540 25 25 3 3 08600630 50 70 B2 50 70 B2 2 1 0 2 1 0 086008...

Page 107: ... 3 kHz for Open loop and RFC A and 6 kHz for RFC S mode The maximum cable length is reduced from that shown in Table 5 23 if high capacitance or reduced diameter motor cables are used refer to section 4 8 2 High capacitance reduced diameter cables on page 64 5 1 22 Braking resistor values Table 5 24 Minimum resistance values and peak power rating for the braking resistor at 40 C 104 F Model Maximu...

Page 108: ... 5 5 174 8 45 08500860 5 5 174 8 55 09501040 9A 5 1 188 5 75 09501310 9A 5 1 188 5 90 09501040 9E 3 3 291 3 75 09501310 9E 3 3 291 3 90 10501520 3 3 291 3 110 10501900 3 3 291 3 132 690 V 07600190 13 107 3 15 07600240 13 107 3 18 5 07600290 13 107 3 22 07600380 13 107 3 30 07600440 13 107 3 37 07600540 13 107 3 45 08600630 5 5 253 5 55 08600860 5 5 253 5 75 09601040 9A 6 5 214 5 90 09601310 9A 6 5...

Page 109: ... All Control connector 1 5 mm2 16 AWG All All 2 way relay connector 2 5 mm2 14 AWG M300 to M400 7 to 9 STO connector M600 to M702 All 2 way low voltage power 24V supply connector 1 5 mm2 16 AWG Terminals Maximum standard crimp mm2 Maximum standard US lug kcmil AC supply connections 2 x 185 2 x 500 AC supply ground 2 x 120 1 x 350 Motor connections 2 x 150 2 x 350 Drive output ground 2 x 150 1 x 35...

Page 110: ...lines Level 4 industrial harsh 5 50 ns 2 kV transient at 5 kHz repetition frequency by direct injection Power lines Level 3 industrial IEC61000 4 5 EN61000 4 5 Surges Common mode 4 kV 1 2 50 μs waveshape AC supply lines line to ground Level 4 Differential mode 2 kV 1 2 50 μs waveshape AC supply lines line to line Level 3 Lines to ground Signal ports to ground 1 Level 2 IEC61000 4 6 EN61000 4 6 Con...

Page 111: ...nce 200 V drives Motor cable length m Switching Frequency kHz 2 3 4 6 8 12 16 Using internal filter 0 100 C4 C4 C4 C4 C4 C4 C4 Using external filter 0 20 C2 C2 C2 C2 C2 C2 C2 20 100 C2 C2 C3 C3 C3 C3 C3 Motor cable length m Switching Frequency kHz 2 3 4 6 8 12 16 Using internal filter 0 100 C4 C4 C4 C4 C4 C4 C4 Using external filter 0 20 C2 C2 C2 C2 C2 C2 C2 20 100 C2 C2 C3 C3 C3 C3 C3 Motor cable...

Page 112: ...z 2 3 4 6 8 12 16 Using internal filter 0 100 C4 C4 C4 C4 C4 C4 C4 Using external filter 0 20 C2 C2 C2 C2 C2 C2 C2 20 100 C2 C2 C3 C3 C3 C3 C3 Motor cable length m Switching Frequency kHz 2 3 4 6 8 12 16 Using internal filter 0 100 C3 C3 C3 C3 C3 C3 C3 Using external filter 0 20 C2 C2 C2 C2 C2 C2 C2 20 100 C2 C2 C3 C3 C3 C3 C3 Motor cable length m Switching Frequency kHz 2 3 4 6 8 12 16 Using inte...

Page 113: ...s defined as a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives EN 61800 3 2004 A1 2012 The 2004 revision of the standard uses different terminology to align the requirements of the standard better with the EC EMC Directive P...

Page 114: ...01900 4200 2210 690 V 07600190 to 07600540 4200 0672 08600630 to 08600860 4200 1662 09601040 to 09601310 9A 4200 1660 09601040 to 09601310 9E 4200 2210 10601500 to 10601780 4200 2210 CT part number Maximum continuous current Voltage rating IP rating Power dissipation at rated current Ground leakage Discharge resistors Balanced supply phase to phase and phase to ground Worst case 40 C 104 F 50 C 12...

Page 115: ...2 13 7 4200 1972 300 11 81 120 4 72 170 6 69 9 6 21 2 4200 1662 300 11 81 120 4 72 170 6 69 9 4 20 7 4200 3021 339 13 3 230 9 06 120 4 72 11 24 3 4200 1660 360 14 2 245 9 6 105 4 13 5 2 11 5 4200 4460 105 4 13 360 14 2 245 9 6 12 26 5 4200 2210 105 4 13 360 14 2 245 9 6 10 3 22 7 CT part number Power connections Ground connections Bar hole diameter Max cable size Max torque Ground stud size Max to...

Page 116: ...nstalled side by side with recommended spacing between them This is known as bookcase mounting Refer to section 3 5 Enclosure for standard drives on page 28 for further information Drives fitted with a conduit box can be mounted directly onto a wall or other vertical surface without additional protection Suitable conduit boxes are available from Emerson Industrial Automation Some drives may be thr...

Page 117: ...erload protection and thermal memory retention All drives incorporate internal overload protection for the motor load that does not require the use of an external or remote overload protection device The protection level is adjustable and the method of adjustment is provided in the Control User Guide Maximum current overload is dependent on the values entered into the current limit parameters moto...

Page 118: ...tion and Modular Drive Systems Drives with DC and DC supply connections with 230 V or 480 V supply voltage rating are UL approved for use in modular drive systems as inverters when supplied by the converter sections Mentor MP25A 45A 75A 105A 155A or 210A range manufactured by Emerson Industrial Automation Alternatively the inverters may be supplied by converters from the Unidrive M range manufactu...

Page 119: ...Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 119 Tuesday May 24 2016 11 52 AM ...

Page 120: ...0478 0234 05 Unidrive M frame7 to 10 Power Installation Guide issue5 book Page 120 Tuesday May 24 2016 11 52 AM ...

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