background image

9

44-6800 Series

DOPSM2019X012

All Rights Reserved.

June 2019

        WARNING

        WARNING

        WARNING

Basic Assembly Drawing

Do not apply any type of grease to the internal parts 

of the regulator that contact the process media. Do

NOT apply any type of grease to the inlet or outlet 

connections.

d.  Valve seat 

H

 must be installed with the chamfered side 

towards the main valve.

e.  The  body 

K

  and  bonnet  are  best  joined  by  holding 

the  bonnet  assembly  open  end  up  and  dropping  all 

required items into place one at a time. The last item to 

be placed in the bonnet will be the diaphragm 

F

.

It can be centered on the seating surface of the bonnet 

before the body assembly is inverted and screwed into 

the bonnet firmly – hand tight. Regulator should then 

be placed in a vise and the bonnet re-torqued to correct 

specifications. See Assembly Drawing.

3.4.3 Electric Heater Function

The following procedures are provided to enable the customer 

to  perform  all  normal  maintenance  and  repair  operations. 

These operations are more easily performed with the regulator 

removed from the line.

An assembly drawing and bill of materials for the regulator and 

heater will be  needed to complete maintenance procedures. 

The assembly drawing and bill of materials are separate from 

this manual and available by contacting TESCOM (see last 

page for TESCOM contact information).

To avoid personal injury, property damage or 

equipment damage caused by sudden release 

of pressure or explosion of accumulated gas, 

do not attempt any maintenance or disassembly 

without first isolating the regulator from system 

pressure and relieving all internal pressure from 

the regulator.

To avoid personal injury, electrical power must be 

turned off and locked out prior to attempting any 

maintenance or disassembly.

•  Heater bonnet (N) joints are not to be repaired or 

removed. 

•  For integral applications the electronics enclosure 

must engage the regulator assembly by at least 5 full 

threads made wrench tight. 

•  Seal required must be sealed within 450mm (18 

inches) of enclosures. 

•  Wiring entering and existing this enclosure must be 

suitable for 95°C or higher.

•  Install circuit protection on input voltage to electrical 

controls of the regulator and adhere to proper electrical 

grounding practices per local and environment codes.

•  If heater is not properly performing return to the 

factory.

Figure 6

Summary of Contents for Tescom 44-6800 Series

Page 1: ...l Rights Reserved Do not attempt to select install use or maintain this product until you have read and fully understood this manual 44 6800 Series 44 6800E Series Electrically Heated Vaporizing Regulator Operations Service Manual ...

Page 2: ...mation 4 3 1 1 Operating Parameters Special Conditions For Safe Use 4 3 2 Installation 4 3 2 1 Installation Precautions 4 3 3 Operation 5 3 3 1 Regulator Adjustment 5 3 3 2 Heater Temperature Controller Status 5 3 4 Maintenance and Repair Service 7 3 4 1 Repair Service 7 3 4 2 Mechanical Pressure Regulator Function 7 3 4 3 Electric Heater Function 9 4 Certifications and Warranty 10 4 1 Hazardous L...

Page 3: ...ironment codes Clearly establish flow direction of the fluid before installation of regulators valves and accessories It is the responsibility of the user to install the equipment in the correct direction Remove pressure from the system before tightening fittings gauges or components Never turn regulator or valve body Instead hold regulator or valve body and turn fitting nut Take precautions befor...

Page 4: ...plications requiring dependable pressure regulation These regulators are especially appropriate for installations where high system pressures up to 6000 psi must be reduced to levels suitable for actuating low pressure 0 psig 0 bar to 500 psig 35 bar instruments and related equipment In addition the 44 6800E Series Vaporizing regulator is designed to offset the effects of the Joule Thompson coolin...

Page 5: ... 50 to 400 C 122 to 752 F See Figure 2 NOTICE Should the thermocouple fail the analog output would read greater than 25 mA and no electrical power will be supplied to the heating element Disconnect power and check wiring j Adjust the temperature with the TRIM1 potentiometer TRIM1 potentiometer located on the electrical board provides a 270 of adjustment The temperature set point range is from 50 C...

Page 6: ... shipped separately from the regulator assembly Extra wire is provided Connectors J4 and J2 from the regulator assembly must be attached to the corresponding control board terminals For integral applications the electronics enclosure must engage the regulator assembly by at least 5 full threads made wrench tight J4 J5 J2 J1 ...

Page 7: ...Component Selection a Consider the total system design when selecting a component for use in a system b The user is responsible for assuring all safety and warning requirements of the application are met through his her own analysis and testing c TESCOM may suggest material for use with specific media upon request Suggestions are based on technical compatibility resources through associations and ...

Page 8: ...t B NOTE Upper portion of regulator includes spring button C load spring D back up plate E and diaphragm F Review correct drawing to ensure that all parts have been disassembled d Thevalvepartscannowberemovedfromtheregulator body by turning the seat retainer G counterclockwise until it is free of the regulator body Mechanical Reassembly The regulator is reassembled in the reverse order of disassem...

Page 9: ...embly drawing and bill of materials for the regulator and heater will be needed to complete maintenance procedures The assembly drawing and bill of materials are separate from this manual and available by contacting TESCOM see last page for TESCOM contact information To avoid personal injury property damage or equipment damage caused by sudden release of pressure or explosion of accumulated gas do...

Page 10: ...amb L 85 C DO NOT INSULATE ONLY USE PROVIDED MOUNTING METHODS 70174303 CL I DIV 1 GRP B C D CL II DIV I GRP E F G T3 CL I ZONE 1 AEx db IIB H2 T3 Gb ZONE 21 AEx tb IIIC T200 C Db SINGLE SEAL SEAL REQUIRED WITHIN 450MM 18 in OF THE ENCLOSURE UN SCELLEMENT DOIT ETRE INSTALLE A MOINS DE 450 MM DU BOITER 0344 G 11 2 G Ex db IIB H2 T3 Gb Ex tb IIIC T200 C Db SIRA 19ATEX1062X Ex db IIB H2 T3 Gb Ex tb II...

Page 11: ...d by the Equipment II 2GD Ex db IIB H2 T3 Gb Ex tb IIIC T200 C Db Approved by the following notified body Sira Certification Service Unit 6 Hawarden Industrial Park Hawarden CH5 3US United Kingdom Harmonized Standards EN IEC 60079 0 2018 EN 60079 1 2014 EN 60079 31 2014 On behalf of the above named company I declare that to which this declaration relates is in conformity with the provisions of the...

Page 12: ...the firmware of services or repair or replace F O B point of manufacture that portion of the goods or firmware found by Seller to be defective or refund the purchase price of the defective portion of the goods services All replacements or repairs necessitated by inadequate maintenance normal wear and usage unsuitable power sources or environmental conditions accident misuse improper installation m...

Page 13: ...on com www tescom com MIDDLE EAST AFRICA PO Box 17033 Jebel Ali Free Zone South Zone 2 Dubai UAE T 971 4 811 8443 F 971 4 886 5465 mea tescom emerson com www tescom com DOPSM2019X012 TESCOM Corporation 2015 All Rights Reserved TESCOM is a business unit of Emerson Process Management Regulator Technologies Inc Trademarks are property of divisions of Emerson Process Management The contents of this pu...

Reviews: