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Reference Manual

00809-0100-4045, Rev AB

March 2016

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HART and

Wireless

HART are registered trademarks of the FieldComm Group.

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Modbus is a registered trademark of Gould Inc.
All other marks are the property of their respective owners.
© 2016 Emerson Process Management. All rights reserved.

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Summary of Contents for Rosemount WPG

Page 1: ...Reference Manual 00809 0100 4045 Rev AB March 2016 Rosemount Wireless Pressure Gauge with WirelessHART Protocol ...

Page 2: ......

Page 3: ... 4 Installation procedure 8 2 4 1 Seal and protect threads 8 2 4 2 Mount device 8 2 4 3 Turn on device 9 2 5 Impulse piping considerations 9 2 5 1 Best practices 9 2 5 2 Mounting requirements 10 2 6 Process connection 11 2 7 Rosemount manifolds 11 2 7 1 Installation procedure 11 2 7 2 Manifold operation 12 3Section 3 Configuration 3 1 Overview 15 3 2 Safety messages 15 3 3 System readiness 16 3 3 ...

Page 4: ... 3 8 Notifications and service 21 3 8 1 Simulating device variables 21 3 8 2 Device reset 22 3 8 3 Join status 22 3 9 Advanced configuration 22 3 9 1 Overpressure notification 22 3 9 2 Acknowledge and reset overpressure notification 25 4Section 4 Operation and Maintenance 4 1 Overview 27 4 2 Safety messages 27 4 3 Pressure signal trimming 27 4 3 1 Determining necessary sensor trims 28 4 3 2 Sensor...

Page 5: ...ssure limit 42 A 2 6 Burst pressure limit 42 A 2 7 Minimum span limits for percent of range engineering unit 42 A 2 8 Ambient temperature effect per 18 F 10 C 42 A 2 9 Digital zero trim 42 A 2 10Humidity limits 42 A 2 11Electromagnetic compatibility EMC 42 A 2 12Status indication 42 A 2 13Output 43 A 2 14Wireless radio internal antenna 43 A 2 15Wireless update rate 43 A 2 16Vibration effect 43 A 2...

Page 6: ...ble of Contents B 5 2 Canada 52 B 5 3 Europe 52 B 5 4 International 52 CAppendix C Field Communicator Menu Trees C 1 Overview 55 DAppendix D Network Design Best Practices D 1 Overview 59 D 2 Effective range 59 EAppendix E Device Variable Index E 1 Messages and descriptions 61 ...

Page 7: ... expressly approved by Rosemount Inc could void the user s authority to operate the equipment Using the Rosemount Wireless Pressure Gauge in a manner other than what is specified by the manufacturer may impair the protection provided by the equipment This device must be installed to ensure a minimum antenna separation distance of 20 cm 8 in from all persons Shipping considerations The unit is ship...

Page 8: ...vice carefully Failure to follow safe installation guidelines could result in death or serious injury Only qualified personnel should install the equipment Apply wrench only to the flats not on housing The battery is not replaceable in a hazardous location Keep the vent path free of any obstruction including but not limited to paint dust and lubrication by mounting the device so the process can dr...

Page 9: ...intenance techniques Section 5 Troubleshooting provides troubleshooting techniques for the most common operating problems Appendix A Specifications and Reference Data supplies reference and specification data as well as ordering information Appendix B Product Certifications contains approval information Appendix C Field Communicator Menu Trees provides full menu trees and abbreviated fast key sequ...

Page 10: ...4 Reference Manual 00809 0100 4045 Rev AB Introduction March 2016 Introduction ...

Page 11: ...nnel performing the operation Information that raises potential safety issues is indicated with a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Explosions could result in death or serious injury Installation of device in an explosive environment must be in accordance with appropriate local national and international standards codes and...

Page 12: ...ix D Network Design Best Practices for more information on recommend practices Field Communicator connections The device needs to be on in order for the Field Communicator to interface with the Rosemount Wireless Pressure Gauge The Field Communicator connection is located to the right of the ON OFF switch To communicate with the device connect the Field Communicator to connections labeled COMM Fie...

Page 13: ...2 3 4 Electrical Battery The Rosemount Wireless Pressure Gauge is self powered The battery contains approximately five grams of lithium Under normal conditions the battery materials are self contained and are not reactive as the as the battery is maintained inside the enclosure of the device Care should be taken to prevent thermal electrical or mechanical damage Contacts should be protected to pre...

Page 14: ...te Use wrench on flats not on housing Mounting orientation The low side pressure port atmospheric reference on the process pressure gauge is located in the neck of the device behind the housing The vent path is between the housing and sensor See Figure 2 3 Keep the vent path free of any obstruction including but not limited to paint dust and lubrication by mounting the device so the process can dr...

Page 15: ...te During the power sequence the dial tests full range of motion and LED flashes amber 3 Once the power sequence ends verify the LED flashes green Note The LED may display several colors see Table 4 2 on page 33 for device statuses 2 5 Impulse piping considerations 2 5 1 Best practices The piping between the process and the device must accurately transfer the pressure to obtain accurate measuremen...

Page 16: ...orrosive or hot above 250 F 121 C process material out of direct contact with the sensor module and flanges Prevent sediment deposits in the impulse piping Keep the liquid head balanced on both legs of the impulse piping Avoid conditions that might allow process fluid to freeze within the process flange 2 5 2 Mounting requirements Liquid flow measurement Place taps to the side of the line to preve...

Page 17: ...or use only with a Rosemount Wireless Pressure Gauge Assemble the Rosemount 306 Manifold to the device with a thread sealant 1 Place device into holding fixture 2 Apply appropriate thread paste or tape to threaded instrument end of the manifold 3 Count total threads on the manifold before starting assembly 4 Start turning the manifold by hand into the process connection on the device Interfering o...

Page 18: ...engaged Further tighten until a minimum of 3 rotations is achieved 8 For block and bleed manifold verify the bleed screw is installed and tightened For 2 valve manifold verify the vent plug is installed and tightened 9 Leak check assembly to maximum pressure range of device 2 7 2 Manifold operation 2 Valve and Block and Bleed Style Manifolds Isolating the device In normal operation the Isolate blo...

Page 19: ...screw Note A 1 4 in male NPT pipe plug may be installed in the test vent port and will need to be removed with a wrench in order to vent the manifold properly 3 After venting to atmosphere perform any required calibration and then close the test vent valve or replace the bleed screw Device Test vent closed Isolate Process closed Device Test vent open Isolate Process closed Device Test vent closed ...

Page 20: ...indicate what type of stem seal or packing material has been used The following steps are provided as a procedure to adjust valve packing 1 Remove all pressure from device 2 Loosen manifold valve jam nut 3 Tighten manifold valve packing adjuster nut 1 4 turn 4 Tighten manifold valve jam nut 5 Re apply pressure and check for leaks 6 Above steps can be repeated if necessary If the above procedure do...

Page 21: ...utions to ensure the safety of the personnel performing the operation Information that raises potential safety issues is indicated with a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Explosions could result in death or serious injury Installation of this device in an explosive environment must be in accordance with the appropriate loc...

Page 22: ...h Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation distance of 20 cm 8 in from all persons Identify device Find device driver Review instructions Revie...

Page 23: ...nected at COMM on the device 3 5 Basic gauge setup 3 5 1 Eliminate mounting effects Devices are factory calibrated Once installed it is recommended to perform this step to eliminate potential error caused by mounting position or static pressure Instructions for using a Field Communicator are listed below 1 Vent the device 2 Connect the Field Communicator 3 From the HOME screen enter the HART Fast ...

Page 24: ...1 Select lower or upper range value as applicable 2 Follow the commands to perform the procedure 3 6 Configuration verification The following is a list of factory default configurations that can be viewed by using the Field Communicator or AMS Device Manager Follow the steps below to review the gauge configuration information Note Information and procedures in this section that make use of Field C...

Page 25: ...4 Review operating parameters The pressure output value in both engineering units and percent of range will reflect the applied pressure even when the applied pressure is outside of the configured range as long as the applied pressure is between the upper and lower range limit of the device For example if a scale range 0 150 psi LRL 0 psi URL 150 psi is ranged from 0 to 100 psi an applied pressure...

Page 26: ...Variable All Variables Pressure Pressure Quality Custom Scale Cust Scale Quality Percent of Range Percent of Rng Quality Sensor Temp Sensor Temp Quality Supply Voltage Supply Voltage Quality 3 7 Advanced device parameter setup 3 7 1 Write protect The device has a software write protect security feature From the HOME screen enter the Fast Key sequence 1 Select Write Protect to enable 2 Right click ...

Page 27: ...gure 2 Select 2 Advanced Setup 3 Select 1 Measurements 4 Select 1 Dial Pressure 5 Select 2 Dial Update Rate 6 Follow the commands to perform the procedure 3 8 Notifications and service Notifications and service functions listed below are primarily for the user after field installation The device simulation feature is designed to verify proper operating functionality and can be performed either on ...

Page 28: ...s Wireless devices join the secure network through a four step process Step 1 Network Found Step 2 Network Security Clearance Granted Step 3 Network Bandwidth Allocated Step 4 Network Join Complete 3 9 Advanced configuration 3 9 1 Overpressure notification This notification can be used to know if a process pressure higher than 105 of the devices maximum working pressure MWP has been measured The o...

Page 29: ... Scale range Maximum working pressure MWP 105 of MWP Maximum overpressure limit Vacuum to 30 psi 30 psi 31 5 psi 750 psi 31 150 psi 150 psi 157 5 psi 1 500 psi 151 800 psi 800 psi 840 psi 1 600 psi 801 4 000 psi 4 000 psi 4 200 psi 6 000 psi Table 3 3 Dial Locations Measured process pressure Parameter configuration Unlatched factory default Latched Within scale range LED Color Green Dial Location ...

Page 30: ...t 1 Measurements 4 Select 1 Dial Pressure 5 Select 3 Over Press Ind 6 Follow the commands to perform the procedure Note When the parameter has been set to activate the notification must be acknowledged and cleared for the device to return to normal operation Measured process pressure Parameter Configuration Unlatched factory default Latched 105 MWP LED Color Green Dial Location Off scale LED Color...

Page 31: ...ation 3 9 2 Acknowledge and reset overpressure notification From the HOME screen enter the Fast Key sequence 1 From the Home screen select 3 Service Tools 2 Select 4 Maintenance 3 Select 3 Acknowledge Over Pressure 4 Follow the commands to perform the procedure Fast Keys 3 4 3 ...

Page 32: ...26 Reference Manual 00809 0100 4045 Rev AB Configuration March 2016 Configuration ...

Page 33: ...issues is indicated with a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol 4 3 Pressure signal trimming Calibrating a Rosemount Wireless Pressure Gauge may include the sensor trim procedure to adjust for mounting effects Sensor trimming requires an accurate pressure input and adds additional compensation that adjusts the position of the ...

Page 34: ... This field calibration will eliminate any pressure offsets caused by mounting effects head effect of the oil fill and static pressure effects of the process Determine the necessary trims with the following steps 1 Apply pressure 2 Check pressure If the pressure does not match the applied pressure perform a digital zero trim See Sensor trim on page 30 4 3 2 Sensor trim overview A sensor trim corre...

Page 35: ...ile absolute pressure devices reference absolute zero To correct mounting position effects on a Wireless Pressure Gauge with absolute measurement type perform a low trim within the sensor trim function The low trim function provides an offset correction similar to the zero trim function but it does not require zero based input Sensor trim is a two point sensor calibration where two end point press...

Page 36: ...source and readout device 2 From the Home screen select 2 Configure 3 Select 2 Advanced Setup 4 Select 1 Measurements 5 Select 1 Dial Pressure 6 Select 1 Verify Calibrate Note Select pressure points so that lower and upper values are equal to or outside the expected process operation range 7 Follow the on screen instructions to complete the adjustment of the lower value 8 Repeat the procedure for ...

Page 37: ...ital Pressure 7 Adjust dial indicator until it points to lower endpoint The following adjustments are available and can be used to complete the dial adjustment Fine counter clockwise 0 1 of Span Fine clockwise 0 1 of Span Coarse counter clockwise 0 3 of Span Coarse clockwise 0 3 of Span 8 Select 5 Save Dial 4 3 5 Recall factory trim sensor trim The recall factory trim sensor trim command allows th...

Page 38: ... the two screws on the battery holder and slide the battery holder to the left Note The screws holding down the electronics board do not need to be removed just loosened Take care not to let the battery fall out of the enclosure 6 Remove battery from enclosure 7 Installation of new b attery is the reverse of the removal The Rosemount Wireless Pressure Gauge shall be used only with the battery 00G4...

Page 39: ...Table 4 2 For start up considerations refer to Turn on device on page 9 Table 4 2 Status Descriptions If the dial is pointing towards the red X refer to Section 5 Troubleshooting for more information LED color Device status Green Functioning properly Amber Battery is low battery replacement recommended Red Battery replacement required OR Device is malfunctioning No color No power verify ON OFF swi...

Page 40: ...34 Reference Manual 00809 0100 4045 Rev AB Operation and Maintenance March 2016 Operation and Maintenance ...

Page 41: ...sk for product model and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the process material to which the product was last exposed For inquiries outside of the United States contact the nearest Emerson Process Management representative for RMA instructions Emerson Process Management Instrument and Valve Response Center representatives will e...

Page 42: ...t recommended Battery is low device is malfunctioning Investigate active notification via a HART Communicator Replace battery if device is determined to be functioning properly and notifications have been verified Red Battery replacement required OR Device is malfunctioning Investigate active notification via a HART Communicator Replace battery if device is determined to be functioning properly an...

Page 43: ...mic data is not needed this advisory alert can be safely ignored 3 If the condition persists replace the device High Power Active Thedeviceisoperatingina high power mode This is not recommended for this device 1 Disable high power mode Simulate Active The device is in simulation mode and may not be reporting actual information 1 Verify that simulation is no longer required 2 Disable simulation mod...

Page 44: ...ration 1 Replace the battery Environmental ConditionsOut of Range The device is outside its normal environmental operating conditions which may affect accuracy and or proper operation 1 Verify process and ambient temperature is within the device s operating range 2 Remote mount the device away from process and environmental conditions 3 Reset the device 4 If the condition persists replace the devi...

Page 45: ... is not plugged or that the isolating diaphragms are not damaged 3 Acknowledge the over pressure condition to clear the latched indication and verify the integrity of the sensor 4 If the condition persists replace the device Critical Power Failure The supply voltage is too low for the device to broadcast updates 1 Replace the battery Electronics Failure An electronics error that could impact the d...

Page 46: ...40 Reference Manual 00809 0100 4045 Rev AB Troubleshooting March 2016 Troubleshooting ...

Page 47: ...nt is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product options configuration or materials of construction selected A 1 2 Dial size 4 5 in 114 3 millimeter A 1 3 Scale ranges From vacuum up to 4 000 psi 275 bar Single scale considerations The number of major graduations is a direct result of the specified combination of P...

Page 48: ...tic compatibility EMC Meets all relevant requirements of CE 61326 1 2006 A 2 12 Status indication Device status is indicated by local LED Reference Wireless Pressure Gauge Quick Start Guide document number 00825 0100 4045 for further detail 1 Process temperatures above 185 F 85 C require de rating the ambient limits by a 1 5 1 ratio 2 220 F 104 C limit in vacuum service 130 F 54 C for pressures be...

Page 49: ...vibration level field or pipeline 10 60 Hz 0 21 mm displacement peak amplitude 60 2000 Hz 3 g A 2 17 Dial update rate Dial update rate is user selectable for four seconds or two seconds and is separate from the wireless update rate Factory default is four seconds A 3 Wireless connectivity out of the box A 4 Spare parts Products in order Network ID Join Key are generated Wireless connectivity out o...

Page 50: ...2016 Reference Manual 00809 0100 4045 Rev AB 44 Specifications and Reference Data Dimensional Drawings Figure A 1 Rosemount Wireless Pressure Gauge Dimensions are in inches millimeters 7 5 191 1 96 49 8 4 5 114 3 4 86 2 4 61 5 5 139 10 4 264 ...

Page 51: ... Dial size 45 4 5 in 114 3 mm H Gauge output X Wireless with user configurable update rate 2 4 GHz DSSS WirelessHART H Product certifications I1 ATEX Intrinsic Safety H I5 US Intrinsically Safe H I6 Canada Intrinsically Safe H I7 IECEx Intrinsic Safety H NA No approval H Measurement type G Gage H A Absolute H C Compound H V Vacuum H Process connection style 1 Connection style Wetted parts material...

Page 52: ... 4 kg cm2 H DC 2 3 5 6 Custom units Manifolds assemblies 7 8 9 S5 Assemble to Rosemount 306 Integral Manifold Diaphragm seal assembly 8 9 10 S1 Assemble to one Rosemount 1199 Diaphragm Seal Extended product warranty WR3 3 year limited warranty H WR5 5 year limited warranty H Mounting bracket B4 Bracket for 2 in pipe or panel mounting all SST H Custom configuration C1 Custom configuration H Table A...

Page 53: ...rd for details Selected materials also conform to NACE MR0103 for sour refining environments 2 Not available with Measurement Type Compound 3 Not available with Measurement Type Vacuum 4 Not available with Primary Engineering Unit P Percent of Range 5 Requires Primary Engineering Unit of A psi or D bar 6 Requires Custom Configuration model code C1 7 Requires Process Connection Style 11 or 12 8 Int...

Page 54: ...0 50 000060 60 60 000075 75 75 000100 100 100 000150 150 150 000160 160 160 000200 200 200 000300 300 300 000400 400 N A 000500 500 N A 000600 600 N A 000800 800 N A 001000 1000 N A 001500 1500 N A 002000 2000 N A 003000 3000 N A 004000 4000 N A Bar kg cm2 Code Vacuum 000000 1 0 Gage absolute Compound 000000D40 0 4 0 4 000000D60 0 6 0 6 000001 1 1 000001D50 1 5 1 5 000001D60 1 6 1 6 000002 2 2 000...

Page 55: ...600 002000 2000 2000 002400 2400 N A 002500 2500 N A 004000 4000 N A 005000 5000 N A 006000 6000 N A 010000 10000 N A 025000 25000 N A mbar Code Vacuum 000000 1000 0 Gage absolute Compound 000400 400 400 000600 600 600 001000 1000 1000 001500 1500 1500 002000 2000 2000 003000 3000 3000 004000 4000 4000 005000 5000 5000 006000 6000 6000 009000 9000 9000 MegaPascals MPa Code Vacuum 000000 0 1 0 Gage...

Page 56: ...e Vacuum 000000 30 0 Gage absolute Compound 000012 12 12 000015 15 15 000016 16 16 000020 20 20 000030 30 30 000060 60 60 000300 300 300 cmH2O Code Vacuum 000000 1000 0 Gage absolute Compound 000500 500 500 000900 900 900 cmHg Code Vacuum 000000 75 0 Gage absolute Compound 000150 150 150 000750 750 750 004000 4000 N A 020000 20000 N A mmHg Code Vacuum 000000 750 0 Gage absolute Compound 001500 150...

Page 57: ...e undesired operation of the device Changes or modification to the equipment not expressly approved by Emerson Process Management could void the user s authority to operate the equipment Cet appareil est conforme à la Partie 15 de la réglementation FCC Son fonctionnement est soumis aux conditions suivantes Cet appareil ne doit pas causer d interférences nuisibles Cet appareil doit accepter toute i...

Page 58: ... present Ne pas remplacer les accumulateurs si une atmosphère explosive peut être présente 2 Use only 00G45 9000 0001 batteries Utiliser uniquement des accumulateurs 00G45 9000 0001 3 The surface resistivity of the housing is greater than 1G To avoid electrostatic charge build up it must not be rubbed or cleaned with solvents or a dry cloth La résistivité de surface du boÎtier est supérieure à un ...

Page 59: ...isk and must not be rubbed or cleaned with a dry cloth 2 The measured capacitance between the equipment enclosure and metallic inline sensor module is 4 7pF This must be considered only when the WPG is integrated into a system where the process connection is not grounded 3 Do not change the battery when an explosive atmosphere is present 4 Only replace battery with Rosemount Part No 00G45 9000 000...

Page 60: ...Product Certifications March 2016 Reference Manual 00809 0100 4045 Rev AB 54 Product Certifications Figure B 1 Rosemount Wireless Pressure Gauge Installation Drawing ...

Page 61: ...Field Communicator Menu Trees March 2016 Reference Manual 00809 0100 4045 Rev AB 55 Field Communicator Menu Trees Appendix C Field Communicator Menu Trees C 1 Overview Figure C 1 Overview ...

Page 62: ...Field Communicator Menu Trees March 2016 Reference Manual 00809 0100 4045 Rev AB 56 Field Communicator Menu Trees Figure C 2 Configure Figure C 3 Service Tools ...

Page 63: ...Field Communicator Menu Trees March 2016 Reference Manual 00809 0100 4045 Rev AB 57 Field Communicator Menu Trees Figure C 4 Device Information Figure C 5 Device Information continued ...

Page 64: ...Field Communicator Menu Trees March 2016 Reference Manual 00809 0100 4045 Rev AB 58 Field Communicator Menu Trees ...

Page 65: ...n the most reliable network Have 25 percent of wireless instruments in the network within range of Emerson Wireless Gateway Other enhancing modifications include creating a higher percentage of devices within effective range of the gateway to 35 percent or more This clusters more devices around the gateway and ensures fewer hops and more bandwidth available to WirelessHART devices with fast scan r...

Page 66: ...Network Design Best Practices March 2016 Reference Manual 00809 0100 4045 Rev AB 60 Network Design Best Practices ...

Page 67: ...res Table E 1 Device Variables Device variable Index 0 Supply voltage 1 Pressure 2 Custom 3 Sensor temperature Message Additional status 1 1 Location of the alert in the HART command 48 Additional Status field Description Radio failure Byte 12 Bit 4 Wireless radio has detected a failure or stopped communicating Configuration alert Byte 2 Bit 6 Device has detected a configuration error Over pressur...

Page 68: ...ts Byte 3 Bit 1 Sensor temperature has exceeded its safe operating range Environmental conditions out of range Byte 8 Bit 5 Device is outside its normal environmental operating conditions which may affect accuracy and or proper operation Message Additional status 1 1 Location of the alert in the HART command 48 Additional Status field Description Database storage error Byte 0 Bit 2 Device has fail...

Page 69: ......

Page 70: ...d 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP EmersonProcess com Middle East and Africa Regional Office Emerson Process Management Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA Emerson com Linkedin com company Emerson Process Management Twitter com Rosemount_News Facebook com Rosemount Youtube c...

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