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Emerson Rosemount 8800D Series, Quick Installation Manual

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Emerson Rosemount 8800D Series Quick Installation Manual Download Page 3

Quick Installation Guide

00825-0100-4004, Rev DB

December 2011

Rosemount 8800D

2

© 2011Rosemount Inc. All rights reserved. All marks property of owner.
Rosemount and the Rosemount logotype are registered trademarks of Rosemount, Inc. 
The Emerson logo is a trademark and servicemark of Emerson Electric Co. 
 

IMPORTANT NOTICE

This installation guide provides basic guidelines for the Rosemount

®

 8800D Vortex 

Flowmeter. It does not provide instructions for detailed configuration, diagnostics, 
maintenance, service, troubleshooting, Explosion-proof, Flameproof, or Intrinsically Safe 
(I.S.) installations. Refer to the Rosemount 8800D reference manual (document number 
00809-0100-4004) for more instruction. The manuals and this QIG are also available 
electronically on www.rosemount.com.

WARNING

Explosions could result in death or serious injury: 

Installation of this transmitter in an explosive environment must be in accordance with the 
appropriate local, national, and international standards, codes, and practices. Please 
review the approvals section of the Rosemount 8800D reference manual for any 
restrictions associated with a safe installation. 

• Before connecting a handheld communicator in an explosive atmosphere, make sure 

the instruments in the loop are installed in accordance with intrinsically safe or 
non-incendive field wiring practices.

• Verify the operating atmosphere of the flowmeter is consistent with the appropriate 

product certifications.

In an Explosion-proof/Flameproof installation, do not remove the flowmeter covers when 
power is applied to the unit. 

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that may be present on leads 

can cause electrical shock.

Rosemount Inc.

8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) 800-522-6277
T (Intnl) (303) 527-5200
F (952) 906-8889

Emerson Process Management

Neonstraat 1 
6718 WX Ede
The Netherlands 
T +31 (0)318 495555
F +31(0) 318 495556

Emerson Process 
Management Asia Pacific 
Private Limited

1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947 / (65) 6777 0743

4004_RevDB.fm  Page 2  Wednesday, November 23, 2011  3:06 PM

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for Rosemount 8800D Series

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...eter Step 2 Consider Housing Rotation Step 3 Set Jumpers Step 4 Connect Wiring and Power Up Step 5 Verify Configuration Product Certifications End Rosemount 8800D Series Vortex Flowmeter 4004_RevDB fm Page 1 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ... approvals section of the Rosemount 8800D reference manual for any restrictions associated with a safe installation Before connecting a handheld communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Verify the operating atmosphere of the flowmeter is consistent with the appropriate p...

Page 4: ...wmeter installed with the electronics to the side of the pipe This will minimize potential measurement errors by allowing the condensate or solids to flow under the shedder bar without interrupting the vortex shedding High Temperature Mounting The maximum temperature for integral electronics is dependent on the ambient temperature where the flowmeter is installed The electronics must not exceed 18...

Page 5: ...ents The Rosemount 8800D Flowmeter may be installed with a minimum of ten straight pipe diameters D upstream and five straight pipe diameters D downstream by following the K factor corrections as described in the 8800 Installation Effects Technical Data Sheet 00816 0100 3250 No K factor correction is required if 35 straight pipe diameters upstream 35D and 10 straight pipe diameters downstream 10D ...

Page 6: ...pstream Downstream Piping Wafer Style Installation Figure 6 Wafer Style Installation Flanged Style Installation Figure 7 Flanged Style Flowmeter Installation P T 4 Downstream 6 Downstream Flow Gaskets Supplied by Customer Installation Studs and Nuts Supplied by Customer Alignment Ring Alignment Ring Gaskets Supplied by Customer Installation Bolts and Nuts Supplied by Customer Flow 4004_RevDB fm Pa...

Page 7: ...roximately 1 1 4 turns past finger tight Remote Electronics If you order one of the remote electronics options options R10 R20 R30 R33 R50 or RXX the flowmeter assembly ships in two parts 1 The meter body with an adapter installed in the support tube and an interconnecting coaxial cable attached to it 2 The electronics housing installed on a mounting bracket Mounting Mount the meter body in the pr...

Page 8: ...ng and attach with three screws 11 Tighten the conduit adapter or cable gland to the housing adapter CAUTION To prevent moisture from entering the coaxial cable connections install the interconnecting coaxial cable in a single dedicated conduit run or use sealed cable glands at both ends of the cable NOTE Refer to the User Manual for details for the CPA option STEP 2 CONSIDER HOUSING ROTATION The ...

Page 9: ...jumpers to desired settings HART If alarm and security jumpers are not installed the flowmeter will operate normally with the default alarm condition alarm high and the security off Figure 9 HART Jumpers and LCD FOUNDATION fieldbus If security and simulate enable jumpers are not installed the flowmeter will operate normally with the default security off and simulate enable off Figure 10 FOUNDATION...

Page 10: ...er terminals Each fieldbus power supply requires a power conditioner to decouple the power supply output from the fieldbus wiring segment Conduit Installation Prevent condensation in any conduit from flowing into the housing by mounting the flowmeter at a high point in the conduit run If the flowmeter is mounted at a low point in the conduit run the terminal compartment could fill with fluid If th...

Page 11: ...wire and do not exceed 5 000 feet 1 500 meters For FOUNDATION fieldbus use wire specifically designed for fieldbus installations for maximum performance For ambient temperatures above 140 F 60 C use wire rated to 176 F 90 C Figure 13 shows wiring connections necessary to power a Rosemount 8800D and enable communications with a hand held Field Communicator Figure 14 shows wiring connections necessa...

Page 12: ...grams for HART protocol 4 20 mA Wiring 4 20 mA and Pulse Wiring with Electronic Totalizer Counter RL 250 Power Supply RL 250 Power Supply with Counter Power Supply 4004_RevDB fm Page 11 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 13: ...d into the housing 2 Install the transmitter housing cover and verify that the cover is tight against the housing 3 Using an M4 hex wrench loosen the jam screw until it contacts the transmitter cover 4 Turn the jam screw an additional 1 2 turn counterclockwise to secure the cover NOTE Application of excessive torque may strip the threads 5 Verify that the cover cannot be removed Field Wiring Diagr...

Page 14: ...amping Process Temperature Damping Fixed Process Temperature Auto Adjust Filter LCD Display Configuration For units with a display only Density Ratio For Standard or Normal flow units only Process Density and Density Units For mass flow units only Variable Mapping Range Values Pulse Output Configuration For units with a pulse output only Tag Transmitter Mode Process Fluid Reference K Factor Flange...

Page 15: ...rs 1 4 4 7 Descriptor 1 4 4 3 Scaled D A Trim 1 2 6 Density Ratio 1 3 2 4 1 1 Self Test 1 2 1 5 Device ID 1 4 4 7 6 Signal to Trigger Ratio 1 4 3 2 2 Electronics Temp 1 1 4 7 1 STD Nor Flow Units 1 1 4 1 2 Electronics Temp Units 1 1 4 7 2 Special Units 1 1 4 1 3 Filter Restore 1 4 3 3 Status 1 2 1 1 Final Assembly Number 1 4 4 7 5 SV Mapping 1 3 6 2 Fixed Process Density 1 3 2 4 2 Tag 1 3 1 Fixed ...

Page 16: ...isplay 2 1 1 2 Set Variable Mapping 2 2 2 1 5 Electronics Temp 3 2 5 4 Shedding Frequency 3 2 4 2 Electronics Temp Units 2 2 2 2 5 Signal Strength 3 2 5 2 Final Assembly Number 2 2 8 1 4 Special Flow Unit 2 2 2 3 5 Fixed Process Density 2 2 1 1 5 Special Volume Unit 2 2 2 3 3 Fixed Process Temperature 2 2 1 1 4 Status 1 1 1 Flange Type 2 2 1 4 2 Tag 2 2 8 1 1 Flow Simulation 3 5 1 3rd Variable 2 2...

Page 17: ... ATEX or IECEx approved cable gland and blanking plug with IP66 rating certified by an EU approved certification body European Directive Information The CE Declaration of Conformity for all applicable European directives for this product can be found on our website at www rosemount com A hard copy may be obtained by contacting our local sales office ATEX Directive Rosemount Inc complies with the A...

Page 18: ...K5 E5 and I5 Combination Special conditions for safe use x When fitted with 90V transient suppresors T1 Option the equipment is not capable of passing the 500V insulation test This must be taken into account upon installation The enclosure may be made of an aluminum alloy and given a protective polyurethane paint finish care should be taken to protect the housing from impact or abrasion Canadian S...

Page 19: ...20 HART 60 C Ta 60 C Fieldbus 0575 ATEX FISCO FNICO IA Certification No Baseefa05ATEX0084X ATEX Marking II 1 G Ex ia IIC T4 Ga 60 C Ta 60 C 0575 Input Parameters Ui 17 5 Vdc Ii 380 mA Pi 5 32 W Ci 0 F Li 10 H Special conditions for safe use x When fitted with 90V transient suppressors T1 Option the equipment is not capable of passing the 500V isolation test This must be taken into account upon ins...

Page 20: ...HART 50 C Ta 60 C Fieldbus Input Parameters Maximum Working Voltage 42 VDC Max 4 20 mA HART Maximum Working Voltage 32 VDC Max Fieldbus Special conditions for safe use x When fitted with 90V transient suppressors T1 Option the equipment is not capable of passing the 500V isolation test This must be taken into account upon installation The enclosure may be made from aluminium alloy with a protectiv...

Page 21: ...be taken when installing the equipment with process fluid in the range of 202 C to 427 C as the ambient temperature for the electronics and electronics housing must stay in the temperature range of 50 C to 70 C The remote mounted sensor may only be connected to the transmitter with the associated cable supplied by the manufacturer Special conditions for safe use x For information regarding the dim...

Page 22: ... alloy and given a protective polyurethane paint finish however care should be taken to protect it from impact or abrasion when located in Zone 0 environment The polyurethane paint finish may constitute an electrostatic hazard and must only be cleaned with a damp cloth When the equipment is installed particular precautions must be taken to ensure taking into account the effect of process fluid tem...

Page 23: ...king into account the effect of process fluid temperature that the ambient temperature of the electrical housing of the equipment meets the marked protection type temperature range Flameproof Certification IEC 60079 0 2007 10 IEC 60079 1 2007 04 IEC 60079 11 2006 IEC 60079 26 2006 E7 Certification No IECEx KEM05 0017X Integral Flowmeter marked Ex d ia IIC T6 Ga Gb 50 C Ta 70 C Remote Transmitter m...

Page 24: ... when installing the equipment with process fluid in the range of 202 C to 427 C as the ambient temperature for the electronics and electronics housing must stay in the temperature range of 50 C to 70 C The remote mounted sensor shall only be connected to the transmitter with the associated cable supplied by the manufacturer Chinese Certifications NEPSI Flameproof Certification E3 Certification No...

Page 25: ...sor Ex ia IIC T6 Certificate Description TC17816 8800D with display without MTA option TC17817 8800D without display without MTA option TC17905 8800D with display with MTA option TC17906 8800D without display with MTA option 4004_RevDB fm Page 24 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ...4004 Rev DB December 2011 Rosemount 8800D 25 Figure 15 European Declaration of Conformity 4004_RevDB fm Page 25 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 27: ...tion Guide 00825 0100 4004 Rev DB December 2011 Rosemount 8800D 26 4004_RevDB fm Page 26 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 28: ...tion Guide 00825 0100 4004 Rev DB December 2011 Rosemount 8800D 27 4004_RevDB fm Page 27 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 29: ...tion Guide 00825 0100 4004 Rev DB December 2011 Rosemount 8800D 28 4004_RevDB fm Page 28 Wednesday November 23 2011 3 06 PM Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 30: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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