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Quantum MP User Guide

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Issue Number: A3 www.emersonct.com

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Summary of Contents for Quantum MP

Page 1: ...User Guide Quantum MP High Performance DC Drive Size 1 and Size 2 45A to 700A 480V two or four quadrant operation Part Number 400526 01 Issue A4 www emersonct com ...

Page 2: ...found at www greendrives com The electronic variable speed drives manufactured by Control Techniques have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life d...

Page 3: ...e 43 4 12 EMC Electromagnetic compatibility 43 4 13 Serial communications connections 45 4 14 Shield connections 46 4 15 Control connections 46 4 16 General 50 4 17 Connecting an encoder 54 5 Getting Started 55 5 1 Understanding the display 55 5 2 Keypad operation 55 5 3 Menu 0 sub block 57 5 4 Pre defined sub blocks 58 5 5 Menu 0 linear 59 5 6 Menu structure 59 5 7 Advanced menus 60 5 8 Saving pa...

Page 4: ... slots 137 11 16 SM I O120V Solutions Module parameter settings 137 11 17 Menu 18 Application menu 1 140 11 18 Menu 19 Application menu 2 140 11 19 Menu 20 Application menu 3 140 11 20 Menu 21 Second motor parameters 141 11 21 Menu 22 Additional Menu 0 set up 141 11 22 Menu 23 Header selections 141 11 23 Advanced features 142 12 Technical Data 147 12 1 Drive technical data 147 12 2 Cable and fuse ...

Page 5: ... subjected to excessive physical force 1 5 Access Access must be restricted to authorized personnel only Safety regulations which apply at the place of use must be complied with 1 6 Fire protection The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided 1 7 Compliance with regulations The installer is responsible for complying with all relevant regulati...

Page 6: ...s given are for a maximum ambient temperature of 40 C 104 F and an altitude of 1000m For operation at higher temperatures and altitudes de rating is required For further information see Chapter 12 Technical Data on page 147 Table 2 2 480V drive ratings Maximum continuous input current The values of maximum continuous input current are given to aid the selection of cables and fuses These values are...

Page 7: ...he maximum overload duration available for overloads between 100 and 150 For example the maximum overload available for a period of 60 seconds is 124 Figure 2 1 Maximum overload duration available Overload of 150 for 30s is available with ambient temperature of 40 C 104 F up to a maximum of 10 repetitions per hour 2 3 Model number The way in which the model numbers for the Quantum MP range are for...

Page 8: ...e rating label is the typical input current Encoder type Pr 3 38 Fb07 0 77 setting Quadrature incremental encoders with or without marker pulse Ab 0 Frequency and direction incremental encoders with or without marker pulse Fd 1 Forward reverse incremental encoders with or without marker pulse Fr 2 Model Field output voltage current Line input voltage frequency current Customer and date code Rating...

Page 9: ... A4 www emersonct com 2 6 Drive features and options Figure 2 5 Quantum MP size 1 features and options A SMARTCARD is provided as standard For further information refer to Chapter 9 SMARTCARD Operation on page 81 SM Keypad LCD SM Keypad LED Solutions Modules AC terminals SMARTCARD SM I O 120V module Feedback Automation or Fieldbus Serial port connector CT Comms cable Field connections Auxiliary co...

Page 10: ... A SMARTCARD is provided as standard For further information refer to Chapter 9 SMARTCARD Operation on page 81 L1 L2 L3 A A GND GND DANGER HIGH VOLTAGE DANGER HIGH VOLTAGE AC Terminals Line Fuses Field Fuses Machine Feedback Terminals DC Terminals Armature Fuse R Models only DC Contactor Auxillary Connections Field Connections 120 Vac I O user interface Transformer Control Terminals Serial Port co...

Page 11: ...terface for single ended ABZ encoder signals such as those from hall effect sensors 15V and 24V versions are available Automation I O Expansion Yellow SM I O Plus Extended I O interface Increases the I O capability by adding the following to the existing I O in the drive Yellow SM I O 32 Extended I O interface Increase the I O capability by adding the following to the existing I O in the drive Hig...

Page 12: ...P V1 Profibus option PROFIBUS DP adapter for communications with the drive Medium Grey SM DeviceNet DeviceNet option Devicenet adapter for communications with the drive Dark Grey SM INTERBUS Interbus option Interbus adapter for communications with the drive Light Grey SM CANopen CANopen option CANopen adapter for communications with the drive Beige SM Ethernet Ethernet option 10 base T 100 base T ...

Page 13: ...f Quality an accessory kit box including the items shown in Table 2 8 and a CD ROM containing all related product documentation and software tools Table 2 8 Parts supplied with the drive Description Size 1 Size 2 Control connectors Tach connector Relay connectors UL warning label UL warning label for heatsink temperature Terminal cover grommets N A Terminal shrouds Integral clear cover Bottom moun...

Page 14: ...drive inputs which must be located very close to the drives Space must be made available for the filters and allowance made for carefully segregated wiring Both levels of precautions are covered in section 12 2 3 Electromagnetic compatibility EMC on page 153 3 2 6 Hazardous areas The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the in...

Page 15: ...ak outs Figure 3 2 Removing the finger guard break outs Place finger guard on a flat solid surface and hit relevant break outs with hammer as shown 1 Continue until all required break outs are removed 2 Remove any flash sharp edges once the break outs are removed Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from t...

Page 16: ...the direction shown above until it clicks into place To remove the Solutions Module press inwards at the points shown A and pull in the direction shown B The drive has the facility for all three Solutions Module slots to be used at the same time as illustrated The SM I O 120V module needs to stay in Slot 3 It is recommended that the Solutions Module slots are used in the following order slot 2 and...

Page 17: ...m 3 3 4 Installation and removal of a Keypad Figure 3 4 Removal and installation of a keypad Size 1 shown To fit the keypad in a Quantum MP size 1 or size 2 align the Keypad and press gently in the direction shown until it clicks into position A To remove while pressing the tabs inwards B gently lift the keypad in the direction indicated C The keypad can be installed removed while the drive is pow...

Page 18: ...holes must be used for mounting the Quantum MP With the SMARTCARD installed to the drive the depth measurement increases by 7 6mm 0 30 in If the drive has been used at high load levels for a period of time the heatsink can reach temperatures in excess of 70 C 158 F Human contact with the heatsink should be prevented Many of the drives in this product range weigh in excess of 16kg 35lb Use appropri...

Page 19: ...ling the mounting feet bracket Size 1 The bottom mounting bracket 1 should be installed to the back plate first The drive should then be lowered onto the bracket and slotted in The top mounting bracket 2 should then be slotted into the drive and the top holes marked for mounting 380mm 14 96 in from the center of the holes on the bottom mounting bracket Once the holes have been drilled then fix the...

Page 20: ...uipment when planning the installation Figure 3 8 Enclosure layout Size 1 Enclosure 100mm 4in AC supply contactor line chokes Ensure minimum clearances are maintained for the drive Forced or convection air flow must not be restricted by any object or cabling Note For EMC compliance 1 Power cabling must be at least 100mm 4in from the drive in all directions 2 Ensure direct metal contact at drive an...

Page 21: ...natural convection The larger the surface area of the enclosure walls the better is the dissipation capability Only the surfaces of the enclosure that are not in contact with a wall or floor can dissipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Where Ae Unobstructed surface area in m2 1 m2 10 9 ft2 Text Maximum expected temperature in o C outside the...

Page 22: ...e made smaller only by attending to one or all of the following Reducing the ambient temperature outside the enclosure and or applying forced air cooling to the outside of the enclosure Reducing the number of drives in the enclosure Removing other heat generating equipment Calculating the air flow in a ventilated enclosure The dimensions of the enclosure are required only for accommodating the equ...

Page 23: ...120 Vac I O connection 3 5 mm GND L1 L2 L3 connection 5 16 inch QMP155 210 drives 5 mm QMP45 75 drives DB DB SR1 and SR2 connection 5 mm A1 A2 connection 3 8 inch QMP75 155 drives 5 mm QMP45 75 drives To avoid a fire hazard and maintain validity of the UL listing adhere to the specified tightening torques for the power and ground terminals Refer to the following tables Model Connection type Torque...

Page 24: ... sizes and torque settings 3 9 3 Torque settings Table 3 7 Drive control status relay and encoder terminal data Model Connection type Wire gauge Torque setting Nm lb ft All Slotted lug 14 10 AWG 4 2 92 8 AWG 4 5 3 33 6 4 AWG 5 3 75 2 AWG 5 6 4 17 Model Connection type Wire gauge Torque setting Nm lb in All Slotted lug 14 10 AWG 4 2 92 8 AWG 4 5 3 33 6 4 AWG 5 3 75 2 AWG 5 6 4 17 L1 L2 L3 A A GND G...

Page 25: ...e setting All Terminal block 0 79 Nm 0 58 lb ft Model AC line DC armature Dynamic braking resistor Max wire size Conn Lug Torque setting Max wire size Conn Lug Torque setting Max wire size Conn Lug Torque setting QMP350A4 R 350 MCM 2 22 91 lb ft 250 MCM 2 22 91 lb ft 250 MCM 1 22 91 lb ft QMP400A4 R 2 350 MCM 2 1 QMP550A4 R 2 2 N A N A N A QMP700A4 R 3 3 Environment Ambient temperature Ensure the ...

Page 26: ...lethal AC supply cables and connections DC cables and connections Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performe...

Page 27: ...al Installation Electrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information Quantum MP User Guide 27 Issue A4 www emersonct com ...

Page 28: ...ower Supply 30 V 120 V 2 Quantum MP Size 1 3 480 VAC connections shown Configure per Table 1 TABLE 1 T1 TRANSFORMER CONNECTIONS BY SUPPLY VOLTAGE TRANSFORMER SUPPLY VOLTAGE L1 L3 50 60 Hz LEAD COLOR PIN 208V 240V 380V 416V 480V RED 1 B B B B B YELLOW 2 F F D D D ORANGE 3 A A E C C GRAY 4 E E C E E BLACK 5 G G G G G WHITE 7 J J J J J BLUE 8 H I H H I PURPLE 9 I H I I H TERMINAL 3 1 NOTES See Table ...

Page 29: ... F4 F3 F1 F2 F8 F6 F4 L1 L2 L3 External Suppression Resistor M 1 A1 A2 7 A2 A1 Motor Armature Dynamic Brake Resistor Input Voltage 208 240 380 416 480 VAC 50 60 Hz Semiconductor Line Fuses 1 Mentor MP Size 1 DC Protection Armature Fuse Motor Field 4 300 VDC Connection 150 VDC Connection CAUTION Verify Control Transformer is configured per Table 1 before applying input voltage 3 Contactor Control 2...

Page 30: ...nges to Mentor MP USA Default Values Parameter Quantum MP Value Description 5 16 1 DC Contactor 6 40 1 Enable sequencer latching 8 22 0 00 T25 digital I O 2 source destination 8 23 0 00 T26 digital I O 3 source destination 8 24 0 00 T27 digital input 4 destination 8 26 0 00 T29 digital input 6 destination 9 04 17 06 Logic function 1 source 1 9 05 1 Logic function 1 source 1 invert 9 09 0 1 Logic f...

Page 31: ...Analog Speed Referenc 21 22 23 24 25 26 Analog Input 2 Analog Input 3 Analog Output 1 Analog Output 2 0V Analog Speed Reference 2 Motor Thermistor Speed Armature Current Programmable Analog Outputs 10V 35mA max 27 28 29 30 31 0V 0V 0V 24V Output Digital I O 1 Drive Enable Digital I O 2 Digital I O 3 Digital Input 4 Digital Input 5 Digital Input 6 Analog Input 1 Analog Input 2 Select Analog 1 Analo...

Page 32: ... and connect F1 to F3 and F2 to F4 Enable Input must be pulled high 24V as shown for drive to enter Ready rdy state Otherwise drive display will show inh Inhibited Designators in brackets refer to regenerative models only QMPXXXA4R Optional motor thermistor input if not used set parameter 7 15 6 Volt When fault occurs drive display will show the fault N C MC contact Dynamic Braking is only supplie...

Page 33: ...Protection Armature Fuse Motor Field 4 300 VDC Connection 150 VDC Connection CAUTION Verify Control Transformer is configured per Table 1 before applying input voltage 3 System Interlock s 9 5 1 on MP14 PCB on MP14 PCB ON Relay 2 TABLE 2 QUANTUM MP SIZE 2 FUSES MODEL LINE FUSES F4 F6 F8 500V ARMATURE FUSE F2 SEE NOTE CT P N MFG P N RATING CT P N MFG P N RATING QMP350A4 QMP350A4R QMP400A4 QMP400A4R...

Page 34: ...antum MP Value Description 5 16 1 DC Contactor 6 40 1 Enable sequencer latching 8 22 0 00 T25 digital I O 2 source destination 8 23 0 00 T26 digital I O 3 source destination 8 24 0 00 T27 digital input 4 destination 8 26 0 00 T29 digital input 6 destination 9 04 17 06 Logic function 1 source 1 9 05 1 Logic function 1 source 1 invert 9 09 0 1 Logic function 1 delay 9 10 10 32 Logic function 1 desti...

Page 35: ...nalog Speed Reference 1 21 22 23 24 25 26 Analog Input 2 Analog Input 3 Analog Output 1 Analog Output 2 0V Analog Speed Reference 2 Motor Thermistor Speed Armature Current Programmable Analog Outputs 10V 35mA max 27 28 29 30 31 0V 0V 0V 24V Output Digital I O 1 Drive Enable Digital I O 2 Digital I O 3 Digital Input 4 Digital Input 5 Digital Input 6 Analog Input 1 Analog Input 2 Select Analog 1 Ana...

Page 36: ...round is provided for special circumstances where a sustained high voltage may be present between lines and ground for example during a high potential test or in certain situations with IT supplies and multiple generators If the link is disconnected then the immunity of the drive to high voltage impulses is reduced It is then only suitable for use with supplies having overvoltage category II i e n...

Page 37: ...d specific test methods The current ratings specified in Table 4 2 is for typical motor currents where the motor current ripple is no more than 50 of drive rating Table 4 2 Minimum values of Ladd and inductor current rating 480V supply 4 5 Auxiliary AC supply and connections Table 4 3 Terminal functions Table 4 4 One phase line to line supply Each drive has an on board field controller with the fo...

Page 38: ...mary side This source is also used internally to power the contactor control circuitry Total load current on the 120 Vac output at terminals X1 and X2 must not exceed 250 mA Table 4 7 Transformer connections Size 2 The 120 Vac digital I O power source at terminals X1 and X2 is protected by 2 1 Amp FNQ R type fuses on the primary side This source is also used to power the contactor Total load curre...

Page 39: ...ate for that motor To protect the motor and the output cabling the drive must be programmed with the correct motor rated current When using reduced cable sizes the branch circuit protection fuse rating needs to be reduced in line with the cable size selected The following table shows typical cable sizes based on USA and International standards assuming 3 conductors per raceway conduit an ambient t...

Page 40: ...blade 160A NH1GG69V160 F228487 AJT175 QMP210A4 200A NH1GG69V200 G228488 AJT225 QMP155A4R 160A NH1GG69V160 F228487 AJT175 QMP210A4R 200A NH1GG69V200 G228488 AJT225 Model Fuse type Rating V Rating A Catalog number Control Techniques number Auxiliary 10x38mm ferrule 690 Vac 12 5A FR10GB69V12 5 3533 1256 QMP45A4 R North American style stud mount 500 Vac 70A A50QS70 4 3701 500090 QMP75A4 R 125A A50QS12...

Page 41: ... QMP350A4 North America style stud mounting 500V 450A A50QS450 4 3701 545000 QMP350A4R 700V A70QS450 4 3701 745001 QMP400A4 500V 600A A50QS600 4 3701 560000 QMP400A4R 700V A70QS600 4 3701 760001 QMP500A4 500V 700A A50QS700 4 3701 570000 QMP500A4R 700V A70QS700 4 3701 770001 QMP700A4 500V 900A A50QS900 4 3701 511001 QMP700A4R 700V 2 500A 2 A70QS500 4 3701 750001 Model Fuse type Rating V Rating A Ca...

Page 42: ...tion of the SCRs in the power stage during the operation of the product The internal suppression is suitable for typical applications using recommended line reactors as defined in section 4 4 Line reactors on page 37 The Quantum MP drives provide the facility to allow for extra suppression for applications at the boundaries of the drive s operating area Applications which may require an external s...

Page 43: ...Quantum MP drives If an external EMC filter is used a delay of at least 50 ms should be incorporated to ensure spurious trips are not seen The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously The installer of the drive is responsible for ensuring compliance with the EMC regulations that apply where the drive is to be used 4 12 EMC Electromagn...

Page 44: ...ance summary Key shown in decreasing order of permitted emission level C4 EN 61800 3 second environment restricted distribution Additional measures may be required to prevent interference C3 EN 61800 3 second environment unrestricted distribution C2 Industrial generic standard EN 50081 2 EN 61000 6 4 EN 61800 3 first environment restricted distribution The following caution is required by EN 61800...

Page 45: ...able for encoder signals or fast digital data networks because the capacitance of the diodes adversely affects the signal Most encoders have galvanic isolation of the signal circuit from the motor frame in which case no precautions are required For data networks follow the specific recommendations for the particular network 4 13 Serial communications connections The Quantum MP has a serial communi...

Page 46: ...cable To get the best results from shielding use cable with an overall shield and separate shields on individual twisted pairs Refer to section 4 17 Connecting an encoder on page 54 4 14 3 Control cables It is recommended that signal cables should be shielded This is essential for encoder cables and strongly recommended for analog signal cables For digital signals it is not necessary to use shield...

Page 47: ...Low Voltage SELV e g to a personal computer an additional isolating barrier must be included in order to maintain the SELV classification If any of the digital inputs including the drive enable input are connected in parallel with an inductive load i e contactor or motor brake then suitable suppression i e diode or varistor should be used on the coil of the load If no suppression is used then over...

Page 48: ...nal fuctions and locations Size2 Polarized signal connectors 24 Vdc digital I O analog I O tach encoder and status relays 120 Vac digital I O Status relay 1 Tach 41 42 51 52 53 Status relay 2 61 62 63 1 21 11 31 A A B B Z Z 0 Encoder _ Arm current C1 C16 L1 L2 L3 A A GND GND DANGER HIGH VOLTAGE DANGER HIGH VOLTAGE C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 120Vac digital I O 51 52 53 S...

Page 49: ...nverting input Inverting input 10V output Analog input 2 Analog input 3 Analog output 1 Analog output 2 0V 0V 24V output 0V Digital I O 1 Digital I O 2 Digital I O 3 Digital input 4 Digital input 5 Digital input 6 0V Drive enable Analog speed reference 2 E Stop Motor Thermal System Interlocks 120 VAC SM I O 120V Digital Input 6 C4 C3 C2 C1 C16 Run Three wire Stop Run Pr 6 40 1 Two wire Run Pr 6 40...

Page 50: ...utput C13 120 Vac user output Terminal C1 Function Supply for user external trip E Stop terminal C2 Terminal C3 Function Supply for user external trip Interlocks terminal C4 Terminal C5 Function Supply for user Not Stop terminal C6 Terminal C7 Function Supply for user Run terminal C8 Terminal C9 Function Supply for user Jog terminal C10 Terminal C11 Function Supply for user Forward Reverse termina...

Page 51: ... s if configured with the destination as Pr 1 36 Pr 1 37 Pr 3 19 and Pr 4 08 4 ms for all other destinations 8 Analog input 3 Default function Thermistor Type of input Unipolar voltage unipolar current and thermistor Input mode controlled by Pr 7 15 in01 0 81 Operating in Voltage mode Voltage range 10 0V 0 5 Maximum offset 33 mV Absolute maximum voltage range 36V relative to 0V Input resistance 94...

Page 52: ...other destinations 27 Digital input 1 28 Digital input 2 29 Digital input 3 Terminal 27 default function Not programmed Terminal 28 default function LOCAL REMOTE select Terminal 29 default function Not programmed Type of input Negative or positive logic digital inputs Logic mode controlled by Pr 8 29 Voltage range 0V to 24V Absolute maximum applied voltage range 30V 18V relative to 0V Impedance 6k...

Page 53: ... period 4 ms 61 Relay 2 common 62 Relay 2 normally closed 63 Relay 2 normally open Default function Contactor enable Contact voltage rating 240 Vac installation over voltage category II Contact maximum current rating 5A AC 240V 5A DC 30V resistive load 0 5A DC 30V inductive load L R 40 ms Contact minimum recommended rating 12V 100 mA Default contact position Closed when AC or DC contactor is requi...

Page 54: ...he shields must be directly clamped to the encoder and to the drives grounding bracket This may be achieved by clamping of the individual shields or by providing an additional overall shield that is clamped The recommendations of the encoder manufacturer should also be adhered to for the encoder connections N In order to guarantee maximum noise immunity for any application double shielded cable as...

Page 55: ... The examples are the same for the MP Keypad The exceptions is that the information displayed on the lower row on the SM Keypad is displayed on the right hand side of the top row on the MP Keypad This chapter introduces the user interfaces menu structure and security level of the drive 5 1 Understanding the display There are two types of keypad available for the Quantum MP The SM Keypad has an LED...

Page 56: ... Mode Display not flashing Parameter Mode Upper display flashing Edit Mode Character to be edited in lower line of display flashing Change parameter values using keys When returning to Parameter Mode use the keys to select another parameter to change if required To exit Edit Mode press key To enter Parameter Mode press key or Temporary Parameter Mode Upper display flashing Timeout Timeout Timeout ...

Page 57: ... block Down Previous parameter in header block SEt UP diAGnoS inPut Headers triPS SE00 SE13 di01 di14 in01 in10 Coding Attribute X XX Copied Menu 0 or advanced parameter Bit 1 bit parameter On or OFF on the display Bi Bipolar parameter Uni Unipolar parameter Txt Text the parameter uses text strings instead of numbers SP Spare not used FI Filtered some parameters which can have rapidly changing val...

Page 58: ...ence selector SE05 0 27 5 09 Armature rated voltage SE06 0 28 5 07 Motor rated current SE07 0 29 5 08 Base speed SE08 0 30 11 42 Parameter cloning SE09 0 31 5 70 Rated field current SE10 0 32 5 73 Rated field voltage SE11 0 33 5 77 Enable field control SE12 0 34 5 12 Autotune SE13 0 35 11 44 Security status SE14 Menu 0 Parameter Description Display 0 36 1 01 Speed reference selected di01 0 37 1 03...

Page 59: ...r is displayed a further press will cause the display to roll over and show the first parameter When changing between menus the drive remembers which parameter was last viewed in a particular menu and will display that parameter The menus and parameters roll over in both directions Menu 0 Parameter Description Display 0 71 3 26 Speed feedback selector Fb01 0 72 3 51 tachometer rating V 1000rpm Fb0...

Page 60: ...c motorized pot and binary sum 10 Status and trips 11 General drive set up 12 Threshold detectors and variable selectors 13 Position control 14 User PID controller 15 Solutions Module set up 16 Solutions Module set up 17 Solutions Module set up 18 Application menu 1 19 Application menu 2 20 Application menu 3 21 Second motor parameters 22 Menu 0 set up user area 23 Menu 0 sub block control 40 Keyp...

Page 61: ...isted in Table 5 5 with the values from the Quantum MP default column 5 Select SAVE in Pr xx 00 to save the parameters to the drive RAM 6 Reset the drive using one of the methods from step 3 5 10 Displaying parameters with non default values only Select dIS dEf in Pr xx 00 the only parameters that will be visible to the user will be those containing a non default value This function does not requi...

Page 62: ...rameter to be edited and press the button the upper display will now show CodE Use the arrow buttons to set the security code and press the button With the correct security code entered the display will revert to the parameter selected in edit mode If an incorrect security code is entered the display will revert to parameter view mode To lock the user security again set Pr 11 44 SE14 0 35 to Loc a...

Page 63: ...is parameter can be changed via the drive keypad via a Solutions Module or via the comms interface itself If it is changed via the comms interface the response to the command uses the original protocol The master should wait at least 20 ms before sending a new message using the new protocol Note ANSI uses 7 data bits 1 stop bit and even parity Modbus RTU uses 8 data bits 2 stops bits and no parity...

Page 64: ...e 0 39 3 01 SPEED_MAX rpm RO Bi FI NC PT di05 Speed feedback 0 40 3 02 SPEED_MAX rpm RO Bi FI NC PT di06 Speed controller output 0 41 3 04 TORQUE_PRODUCT_ CURRENT_MAX rpm RO Bi FI NC PT di07 Torque demand 0 42 4 03 TORQUE_PROD_ CURRENT_MAX RO Bi FI NC PT di08 Current magnitude 0 43 4 01 0 to DRIVE_CURRENT_MAX A RO Uni FI NC PT di09 Field current feedback 0 44 5 56 50 00A RO Bi FI NC PT di10 Armatu...

Page 65: ...en the rating of the destination drive is different from the source drive and the file is a parameter file However the value will be transferred if only the current rating is different and the file is a differences from default type file NC Not copied not transferred to or from SMARTCARDs during copying PT Protected cannot be used as a destination US User save parameter saved in drive EEPROM when ...

Page 66: ...ncer is controlled directly by the keypad keys and the keypad reference parameter Pr 1 17 is selected The sequencing bits Pr 6 30 to Pr 6 34 have no effect and jog is disabled The rated current should be set at the motor nameplate value for rated current The value of this parameter is used in the following Current limits Motor thermal protection The rated speed defines the base speed of the motor ...

Page 67: ...r 4 34 Back EMF set point Pr 5 59 Armature resistance Pr 5 61 Flux loop I gain Pr 5 72 Spinning autotune for motor saturation break points When this operation is performed the drive will estimate the following with respect to the selected motor map and store the values Motor saturation break points Pr 5 29 Pr 5 30 by spinning the motor at 25 of it s base speed Pr 5 06 Field current compensation fa...

Page 68: ...plications with high controller gains because the filter has a non linear transfer function It is preferable to use the current demand filters see Pr 4 12 or Pr 4 23 as these are linear first order filters that provide filtering on noise generated from both the speed reference and the speed feedback It should be noted that any filtering included within the speed controller feedback loop either on ...

Page 69: ...Table 13 1 on page 157 All trips are stored including HF trips numbered from 20 to 29 HF trips with numbers from 1 to 16 are not stored in the trip log Any trip can be initiated by the actions described or by writing the relevant trip number to Pr 10 38 If any trips shown as user trips are initiated the trip string is txxx where xxx is the trip number 6 1 5 Speed loop SP01 Pr 0 61 3 10 operates in...

Page 70: ...e speed feedback for the speed controller and to calculate the motor rotor flux position If a position feedback category Solutions Module is not installed in slot 1 the drive produces an EnC9 trip 2 Slot2 Solutions Module in slot 2 3 Slot3 Solutions Module in slot 3 4 tACH Tachometer 5 ESt SPEED Estimated speed Defines the rating of the tachometer installed to the motor This parameter should be se...

Page 71: ...is at a value equivalent to 0 0 when the input current is less than 4 mA In modes 3 and 5 the destination parameter is at a value equivalent to 100 0 when the input current is less than 4 mA When analog input 3 is in thermistor mode the display indicates the resistance of the thermistor as a percentage of 10k OFF 0 Terminal inactive On 1 Terminal active Fb07 0 77 3 38 Drive encoder type RW Txt US ...

Page 72: ... O protection fuse F3 could result Ensure that no damage or safety hazard could arise from the motor starting unexpectedly The values of the motor parameters affect the protection of the motor The default values in the drive should not be relied upon It is essential that the correct value is entered in Pr 5 07 SE07 0 28 Motor rated current This affects the thermal protection of the motor If the ke...

Page 73: ...olution LPR in Pr 3 34 Fb05 0 75 set according to encoder Drive encoder termination resistor setting in Pr 3 39 Fb08 0 78 0 A A B B Z Z termination resistors disabled 1 A A B B termination resistors enabled Z Z termination resistors disabled 2 A A B B Z Z termination resistors enabled Tachometer set up Enter Tachometer voltage rating Pr 3 51 Fb02 0 72 V 1000 rpm Tachometer input mode Pr 3 53 Fb03 ...

Page 74: ...ay rdY Close the run signal terminal C8 The lower display will flash Auto and tunE alternatively while the drive is performing the autotune Remove the enable signal when the autotune has finished A rotating autotune Pr 5 12 SE13 0 34 2 should not be carried out when the field controller is in voltage mode Pr 5 75 On USA default Checking speed feedback Close the enable signal Close the run signal t...

Page 75: ...f output voltage from the encoder is 5V then the termination resistors must be disabled Pr 3 39 Fb08 0 78 to 0 Drive encoder lines per revolution LPR in Pr 3 34 Fb05 0 75 set according to encoder Drive encoder termination resistor setting in Pr 3 39 Fb08 0 78 0 A A B B Z Z termination resistors disabled 1 A A B B termination resistors enabled Z Z termination resistors disabled 2 A A B B Z Z termin...

Page 76: ...ice using Pr 3 26 Fb01 Pr 0 71 For improved estimated speed accuracy and torque control in the field weakening range a rotating autotune is recommended to determine the motor flux characteristics Pr 5 12 SE13 Pr 0 34 2 Rotating autotune Quantum MP is able to perform either a static rotating or continuous autotune The motor must be at a standstill before an autotune is enabled A rotating autotune c...

Page 77: ...sted here please refer to the Quantum MP Advanced User Guide 7 4 1 Detailed feedback device commissioning start up information NOTE Standard quadrature encoder with or without marker pulse Encoder type Pr 3 38 Fb07 0 77 Ab 0 Standard quadrature incremental encoder with or without marker pulse Encoder power supply voltage Pr 3 36 Fb06 0 76 5V 0 8V 1 or 15V 2 or 24V 3 If the voltage from the encoder...

Page 78: ... and so a speed feedback device has to be connected to the drive before a rotating autotune can be carried out In some applications a speed feedback device may not be required and so the procedure below allows the user to manually adjust the field controller parameters to achieve better open loop speed control Follow the quick start commissioning start up from European defaults as shown in section...

Page 79: ...the integral gain reduces the time taken for the speed to reach the correct level and increases the stiffness of the system i e it reduces the positional displacement produced by applying a load torque to the motor Unfortunately increasing the integral gain also reduces the system damping giving overshoot after a transient For a given integral gain the damping can be improved by increasing the pro...

Page 80: ... Technical Data Diagnostics UL Information 80 Quantum MP User Guide www emersonct com Issue A4 8 6 Current limit tapers With some motors the commutation limit of the motor requires that the maximum armature current be reduced at higher speeds the current limit tapers can be used to provide this speed dependent current limit For more information refer to section 11 23 4 Current limit tapers on page...

Page 81: ...nsferring data When a code is entered into Pr xx 00 and the drive is subsequently reset the drive will carry out the actions listed in Table 9 2 The user is cautioned against saving parameters to data block 200 as that is where the Quantum MP factory default values are stored For the same revision the user should avoid performing code 999 Erase SMARTCARD See section 5 9 Restoring parameter default...

Page 82: ...ARD Changing Pr 11 42 SE09 0 30 to Auto 3 and resetting the drive will immediately save the complete parameter set from the drive to the card i e all User Save US parameters except parameters with the NC coding bit set Once the whole parameter set is stored only the individual modified menu 0 parameter setting is updated Advanced parameter changes are only saved to the card when Pr xx 00 is set to...

Page 83: ...1 38 Drive mode if the data is parameter data Pr 11 38 Version number Pr 11 39 Checksum Pr 11 40 Read only flag Warning suppression flag The header information for each data block that has been used can be viewed in Pr 11 38 to Pr 11 40 by increasing or decreasing the data block number set in Pr 11 37 If Pr 11 37 is set to 1000 the checksum parameter Pr 11 40 shows the number of bytes left on the ...

Page 84: ...hecksum of the data block space left on the card the total space on the card or the card flags Refer to Pr 11 37 for information Mode 1 and Mode 2 are not saved when the drive parameters are saved This parameter can only be saved to EEPROM if it has a value of 0 3 or 4 Table 9 5 Pr 11 38 actions 11 42 SE09 0 30 Parameter copying RW Txt NC US 0 to 4 0 Actions Value Result None 0 Inactive Reading 1 ...

Page 85: ...card contains data blocks with numbers from 500 to 999 Attempting to create data blocks with numbers from 500 to 999 will always cause a trip C Err SMARTCARD trip SMARTCARD data is corrupted 182 An attempt has been made to transfer a data block from a SMARTCARD to the drive or to compare a SMARTCARD data block and the checksum is incorrect or the data structure on the card is incorrect C dat SMART...

Page 86: ...onct com Issue A4 Table 9 7 SMARTCARD status indications Lower display Description boot A parameter set is being transferred from the SMARTCARD to the drive during power up For further information please refer to section 9 3 4 Booting up from the SMARTCARD on every power up Pr 11 42 SE09 0 30 boot 4 on page 82 cArd The drive is writing a parameter set to the SMARTCARD during power up For further i...

Page 87: ...g logic Sequences routines Custom control words 10 3 Limitations Compared with the SM Applications Plus or SM Applications Lite V2 modules when programmed with SYPT the Onboard PLC program has the following limitations The maximum program size is 6080 bytes including header and optional source code The Quantum MP is rated for 100 program downloads This limitation is imposed by the flash memory use...

Page 88: ...nstall SYPTLite insert the CD and the auto run facility should start up the front end screen from which SYPTLite can be selected See the SYPTLite help file for more information regarding using SYPTLite creating ladder diagrams and the available function blocks 10 5 Onboard PLC parameters The following parameters are associated with the Onboard PLC program This parameter is used to start and stop t...

Page 89: ...ransfer an Onboard PLC program from a drive to the SMARTCARD when the drive contains no program the block is still created on the SMARTCARD but it will contain no data If this data block is then transferred to a drive the destination drive will then have no Onboard PLC program The smallest SMARTCARD compatible with Quantum MP has a capacity of 4064 bytes and each block can be up to 4064 bytes in s...

Page 90: ...ation menu 1 saved in drive EEPROM 19 User application menu 2 saved in drive EEPROM 20 User application menu 3 not saved in drive EEPROM 21 Second motor parameters 22 Additional Menu 0 set up 23 Header selections NOTE Coding Attribute X XX Copied Menu 0 or advanced parameter Bit 1 bit parameter On or OFF on the display Bi Bipolar parameter Uni Unipolar parameter Txt Text the parameter uses text st...

Page 91: ...controller 4 13 4 14 4 34 5 15 Current feedback 4 01 4 02 4 16 4 19 4 20 4 27 4 28 4 29 4 30 4 31 4 32 10 08 10 17 Current limits 4 05 4 06 4 07 4 18 5 07 10 09 Deceleration rates 2 20 2 21 to 2 29 2 04 2 35 to 2 37 2 02 2 08 6 01 Defaults 11 46 Digital I O Menu 8 Digital I O read word 8 20 Digital I O T24 8 01 8 11 8 21 8 31 Digital I O T25 8 02 8 12 8 22 8 32 Digital I O T26 8 03 8 13 8 23 8 33 ...

Page 92: ... 8 50 8 60 Reset 10 33 8 02 8 22 10 34 10 35 10 36 10 01 S ramp 2 06 2 07 Security code 11 30 11 44 Serial comms 11 23 to 11 26 Skip speeds 1 29 1 30 1 31 1 32 1 33 1 34 1 35 SMARTCARD 11 36 to 11 40 11 42 Software version 11 29 11 34 Speed controller 3 10 to 3 17 3 20 3 21 Speed feedback 3 02 3 03 Speed feedback drive 3 26 3 27 3 28 3 29 3 31 3 42 3 52 3 55 3 56 3 57 3 58 Speed reference selectio...

Page 93: ...h the speed feedback selector Pr 3 26 Fb01 0 71 and the ELPR set for the position feedback device SPEED_MAX 10000 0rpm Maximum speed This maximum is used for some speed related parameters in menu 3 To allow headroom for overshoot etc the maximum speed is twice the maximum speed reference SPEED_MAX 2 x MAX_SPEED_REF MAX_RAMP_RATE MAX_RAMP_RATE_M2 3200 000 Maximum ramp rate If Pr 1 06 SE02 0 23 Pr 2...

Page 94: ... drive 720 575 10 drive 860 690 10 drive 1025 For 4 quadrant drives maximum armature voltage Vac x 1 15 QUADRANT_MAX Quadrant maximum 0 for a 2 quadrant drive 1 for a 4 quadrant drive POWER_MAX 9999 99kW Maximum power in kW The maximum power has been chosen to allow for the maximum power that can be output by the drive with maximum DC output voltage and maximum controlled current Therefore POWER_M...

Page 95: ...al Installation Electrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information Quantum MP User Guide 95 Issue A4 www emersonct com ...

Page 96: ...set reference select Keypad reference select Precision reference select LOCAL REMOTE Menu 8 Level of reference selected Reference offset Reference offset mode select Reference selector Reference selected indicator 1 49 1 14 1 09 1 04 Reference percentage trim 1 38 1 01 Analog reference Preset reference Keypad reference Precision reference 0 XX 0 XX Key Read write RW parameter Read only RO paramete...

Page 97: ...5 1 13 Pre filter reference Pre ramp reference Maximum speed clamp Minimum speed clamp Maximum reversespeed Negative minimum speed select Reference enabled indicator Reverse selected indicator Skip speed 1 Reference in skip speed band indicator Velocity feed forward reference Feed forward selected indicator 1 12 x 1 1 39 1 40 1 08 1 06 1 07 1 07 1 06 1 06 1 06 1 06 1 07 1 06 1 07 1 11 Sequencer Me...

Page 98: ...ED_REF rpm 0 0 RW Bi US 1 23 Preset reference 3 MAX_SPEED_REF rpm 0 0 RW Bi US 1 24 Preset reference 4 MAX_SPEED_REF rpm 0 0 RW Bi US 1 25 Preset reference 5 MAX_SPEED_REF rpm 0 0 RW Bi US 1 26 Preset reference 6 MAX_SPEED_REF rpm 0 0 RW Bi US 1 27 Preset reference 7 MAX_SPEED_REF rpm 0 0 RW Bi US 1 28 Preset reference 8 MAX_SPEED_REF rpm 0 0 RW Bi US 1 29 Skip reference 1 0 to 10 000 rpm 0 RW Uni...

Page 99: ...al Installation Electrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information Quantum MP User Guide 99 Issue A4 www emersonct com ...

Page 100: ...agram 0 0 0 0 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 0 1 1 1 Acceleration rate select bits 2 11 Acceleration rate 1 2 12 Acceleration rate 2 2 13 Acceleration rate 3 2 14 Acceleration rate 4 2 15 Acceleration rate 5 2 16 Acceleration rate 6 2 17 Acceleration rate 7 2 18 Acceleration rate 8 Acceleration rates 1 8 1 50 3 4 1 2 7 5 6 Preset reference selected indicator 2 19 Jog acceleration rate 1 13 Jog se...

Page 101: ...l Installation Electrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information Quantum MP User Guide 101 Issue A4 www emersonct com ...

Page 102: ... 5 000 RW Uni US 2 20 Deceleration rate selector 0 to 9 0 RW Uni US 2 21 Deceleration rate 1 SE04 0 25 0 to MAX_RAMP_RATE s Pr 1 06 OR Pr 2 39 5 000 RW Uni US 2 22 Deceleration rate 2 0 to MAX_RAMP_RATE s Pr 1 06 OR Pr 2 39 5 000 RW Uni US 2 23 Deceleration rate 3 0 to MAX_RAMP_RATE s Pr 1 06 OR Pr 2 39 5 000 RW Uni US 2 24 Deceleration rate 4 0 to MAX_RAMP_RATE s Pr 1 06 OR Pr 2 39 5 000 RW Uni U...

Page 103: ... Analog reference resolution The analog input has a maximum resolution of 14bits plus sign The resolution of the reference from analog inputs 2 or 3 is 10bits plus sign Analog feedback resolution The resolution for both Armature voltage and tachgenerator feedback is 10bit plus sign Accuracy With encoder feedback the absolute speed accuracy depends on the accuracy of the crystal used with the drive...

Page 104: ...lectrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information 104 Quantum MP User Guide www emersonct com Issue A4 Figure 11 3 Menu 3 logic diagram ...

Page 105: ... encoder speed feedback Fb09 0 79 10 000 0 rpm RO Bi FI NC PT 3 28 Drive encoder revolution counter 32 768 revolutions RO Bi FI NC PT 3 29 Drive encoder position 0 to 65 535 1 216 ths of a revolution RO Uni FI NC PT 3 31 Drive encoder marker position reset disable OFF 0 or On 1 OFF 0 RW Bit US 3 32 Drive encoder marker flag OFF 0 or On 1 OFF 0 RW Bit NC 3 33 Drive encoder turn bits 0 to 16 16 RW U...

Page 106: ...eference offset Torque reference Speed over ride level Coiler uncoiler speed over ride level Current limit active indicator Menu 5 4 01 Torque mode selector 4 11 4 10 Torque reference offset enable 4 03 Torque demand 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings 4 24 User current max scaling 4 22...

Page 107: ...inuous current controller Ki gain 0 to 4 000 50 RW Uni US 4 15 Thermal time constant 0 to 3000 0 89 0 RW Uni US 4 16 Thermal protection mode 0 to 1 0 RW Bit US 4 18 Overriding current limit 0 to TORQUE_PROD_CURRENT_MAX RO Uni NC PT 4 19 Overload accumulator 0 to 100 0 RO Uni NC PT 4 20 Percentage load USER_CURRENT_MAX RO Bi FI NC PT 4 22 Inertia compensation enable OFF 0 or On 1 OFF 0 RW Bit US 4 ...

Page 108: ...istance 4 02 Filtered current magnitude 5 53 Back emf 5 59 Back emf set point 1 5 08 Base speed Voltage error to error conversion 3 02 Speed feedback 5 68 5 69 Minimum flux Voltage limit Maximum flux Voltage limit X 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals Compensation factor 6 55 Contactor enable DC contactor 5 14 A1 A2 MA1 MA2 A1 A2 MA1 MA2 5 ...

Page 109: ... Flux feedback 5 56 Field current feedback Rated field compensation factor 5 29 Motor saturation breakpoint 1 5 30 Motor saturation breakpoint 2 5 74 Flux calculator 5 81 Field thermal time constant 5 82 Field overload accumulator Field overload calculation 100 Flux feedback 5 54 Percentage voltage demand 5 57 5 67 Field economy level Menu 6 1 5 75 Field voltage mode select 5 65 Enable field econo...

Page 110: ...t firing angle Power calculation 4 02 Armature current 5 15 Motor constant 5 25 Disable adaptive control 5 26 Continuous autotune 5 32 Motor torque per amp General 5 07 Motor rated current 5 09 Armature rated voltage 5 12 Autotune 5 45 Slave bridge request status 5 43 Armature mode 5 44 Bridge request output 5 46 Slave bridge request status 5 47 Slave bridge request status Quadrant select 5 21 Qua...

Page 111: ...ed flux 75 RW Uni US 5 32 Motor torque per amp 0 000 to 50 000 NmA 1 RO Uni 5 43 Armature mode 0 to 6 0 RW Txt US 5 45 Bridge request output 0 to 1 RW Bit 5 46 Slave bridge request status 0 to 1 RW Bit 5 47 RW Bit 5 48 RW Bit 5 50 Security unlock 0 to 999 RW Uni NC PT 5 52 IR drop ARMATURE_VOLTAGE_MAX Vdc RO Bi FI NC PT 5 53 Back emf ARMATURE_VOLTAGE_MAX Vdc RO Bi FI NC PT 5 54 Flux feedback 150 R...

Page 112: ...nge due Enable 6 15 6 20 6 21 Power up time 6 22 6 23 Run time 5 03 Motor power 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings Pr 4 1 49 6 43 0 1 Jog reverse Run Forward Reverse Run reverse Jog forward Run forward Drive enable Control word Control word enable 6 35 6 36 Limit switch 2 Limit switch ...

Page 113: ... kWh 999 kWh RO Bi NC PT PS 6 26 Running cost 32000 RO Bi FI NC PT 6 27 Time before filter change due 0 to 30 000 hrs RO Uni NC PT PS 6 28 Select clock for trip log time stamping OFF 0 or On 1 OFF 0 RW Bit US 6 29 Hardware enable OFF 0 or On 1 RO Bit NC PT 6 30 Sequencing bit Run forward OFF 0 or On 1 OFF 0 RW Bit NC 6 31 Sequencing bit Jog OFF 0 or On 1 OFF 0 RW Bit NC 6 32 Sequencing bit Run rev...

Page 114: ...y variable parameter 7 19 Analog output 1 source parameter 7 20 Analog output 1 scaling 7 21 Analog output 1 mode selector Analog output 1 Any variable parameter 7 22 Analog output 2 source parameter 7 23 Analog output 2 scaling 7 24 Analog output 2 mode selector 7 09 Analog input 1 invert x 1 7 01 Analog input 1 7 02 Analog input 2 x 1 7 17 Analog input 3 invert 7 13 Analog input 2 invert Analog ...

Page 115: ...W Uni PT US 7 15 T8 analog input 3 mode in01 0 81 0 to 9 Eur 8 USA 6 RW Txt US 7 16 T8 analog input 3 scaling 0 to 40 000 1 000 RW Uni US 7 17 T8 analog input 3 invert OFF 0 to On 1 OFF 0 RW Bit US 7 18 T8 analog input 3 destination Pr 0 00 to Pr 22 99 Pr 0 00 RW Uni PT US 7 19 T9 analog output 1 source Pr 3 02 RW Uni PT US 7 20 T9 analog output 1 scaling 0 000 to 40 000 1 000 RW Uni US 7 21 T9 an...

Page 116: ...t parameter Any bit parameter 8 23 x 1 x 1 8 13 8 03 8 29 Open collector output 8 30 8 29 Open collector output 8 30 I O polarity select I O polarity select T24 digital I O 1 T24 digital I O 1 state 8 31 T24 output select Any unprotected bit parameter Any bit parameter 8 21 T24 digital I O 1 source destination x 1 x 1 8 11 T24 digital I O 1 invert 8 01 8 29 I O polarity select Open collector outpu...

Page 117: ... XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals This logic diagram applies only when all parameters are at their default settings 8 25 T28 digital input 5 destination Any unprotected bit parameter x 1 8 15 T28 digital input 5 invert T28 digital input 5 state 8 05 8 29 1 41 Analog input 1 input 2 select I O polarity select T28 digital input 5 8 10 Drive enabl...

Page 118: ...Information 118 Quantum MP User Guide www emersonct com Issue A4 Figure 11 11 Menu 8 logic diagram cont Destination Any bit parameter I O state Start Key 5V On Destination Any bit parameter I O state Reverse Key 5V On Tog Toggle enable Pr 8 52 8 27 Relay source Relay source invert Any bit parameter x 1 Relay state Drive Healthy 8 60 Relay source Relay source invert Any bit parameter x 1 Relay stat...

Page 119: ... I O 1 source destination Pr 0 00 to 22 99 Pr 10 06 RW Uni DE PT US 8 22 T25 digital I O 2 source destination Pr 0 00 to 22 99 Pr 0 00 RW Uni DE PT US 8 23 T26 digital I O 3 source destination Pr 0 00 to 22 99 Pr 0 00 RW Uni DE PT US 8 24 T27 digital input 4 destination Pr 0 00 to 22 99 Pr 0 00 RW Uni DE PT US 8 25 T28 digital input 5 destination Pr 0 00 to 22 99 Pr 1 41 RW Uni DE PT US 8 26 T29 d...

Page 120: ...um The External Trip input Terminal C4 Input 6 on the SM I O120V Module is conditioned using the programmable logic to prevent the drive from powering up in the External Trip state This is accomplished by passing the signal through a 100 ms delay set by Pr 9 09 before sending it to Pr 10 32 Pr 9 05 is set to 1 to invert the signal from the SM I O120V module in order to match the drive logic polari...

Page 121: ...ic output value Any unprotected bit parameter 9 33 Binary sum logic destination parameter 9 24 Motorized pot output scale 9 25 Motorized pot destination parameter 9 23 Motorized pot rate Any unprotected variable parameter 9 27 Motorized pot down 9 26 Motorized pot up M 9 03 Motorized pot output indicator 9 22 Motorized pot bipolar select 9 21 9 28 Motorized pot reset to zero Motorized pot mode 9 3...

Page 122: ...ert OFF 0 or On 1 OFF 0 RW Bit US 9 18 Logic function 2 output invert OFF 0 or On 1 OFF 0 RW Bit US 9 19 Logic function 2 delay 25 0s 0 0 RW Bi US 9 20 Logic function 2 destination Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 9 21 Motorized pot mode 0 to 3 2 RW Uni US 9 22 Motorized pot bipolar select OFF 0 or On 1 OFF 0 RW Bit US 9 23 Motorized pot rate 0 to 250s 20 RW Uni US 9 24 Motorized pot scale fa...

Page 123: ... 0 RW Uni NC 10 40 Status word 0 to 32767 RO Uni NC PT 10 41 Trip 0 time Years Days 0 to 9 364 Years Days RO Uni NC PT PS 10 42 Trip 0 time Hours Minutes 0 to 23 59 Hours Minutes RO Uni NC PT PS 10 43 Trip 1 time Hours Minutes 0 to 600 00 Hours Minutes RO Uni NC PT PS 10 44 Trip 2 time Hours Minutes 0 to 600 00 Hours Minutes RO Uni NC PT PS 10 45 Trip 3 time Hours Minutes 0 to 600 00 Hours Minutes...

Page 124: ...timeout 0 to 250s 240 RW Uni US 11 42 Parameter cloning SE09 0 30 0 to 4 0 RW Txt NC 11 44 Security status SE14 0 35 0 to 2 0 RW Txt PT US 11 45 Select motor 2 parameters OFF 0 or On 1 OFF 0 RW Bit US 11 46 Defaults previously loaded 0 to 2 Eur or USA 0 RO Txt PT US 11 47 Drive Onboard Application Lite Ladder Program Enable 0 to 2 2 RW Uni US 11 48 Drive Onboard Application Lite Ladder Program Sta...

Page 125: ... 1 12 06 Threshold Detector 1 output invert 12 01 Threshold Detector 1 output indicator 12 05 Threshold Detector 1 hysteresis Any unprotected bit parameter 12 07 Threshold Detector output destination parameter 1 Any variable parameter 12 23 Threshold Detector 2 input source 12 24 Threshold Detector 2 threshold level Threshold Detector 2 Threshold Detector 2 x 1 12 26 Threshold Detector 2 output in...

Page 126: ...riable selector 2 input 2 source Variable selector 2 input 2 scaling Variable selector 2 output indicator Variable selector 2 output destination 12 12 12 11 Variable Selector 1 Variable selector 1 mode Variable selector 1 control 12 10 12 15 Any variable parameter 12 08 12 13 Variable selector 1 input 1 source Variable selector 1 input 1 scaling 12 09 12 14 Variable selector 1 input 2 source Varia...

Page 127: ...1 i r o 80 x Rated field current 1 11 Reference on LAT i o r OR Brake apply speed delay 12 46 10 02 Drive active Post brake release delay 12 47 12 40 Brake release 2 03 6 08 Hold zero speed Ramp hold 12 48 Brake apply delay Enable position controller during brake release 12 49 13 10 Position control mode 1 5 54 Flux feedback 4 01 Lower current threshold 12 43 _ 5 70 _ 12 41 Brake control enable 12...

Page 128: ... 99 Pr 0 00 RW Uni PT US 12 24 Threshold detector 2 level 0 to 100 00 0 00 RW Uni US 12 25 Threshold detector 2 hysteresis 0 to 25 00 0 00 RW Uni US 12 26 Threshold detector 2 output invert OFF 0 or On 1 OFF 0 RW Bit US 12 27 Threshold detector 2 destination Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 12 28 Variable selector 2 source 1 Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 12 29 Variable selector 2 sour...

Page 129: ...l Installation Electrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information Quantum MP User Guide 129 Issue A4 www emersonct com ...

Page 130: ...06 Slot 2 17 04 17 05 17 06 Slot 3 13 20 13 21 13 22 Local reference 13 23 Local reference disable 13 04 Position controller reference source x 1 13 06 Position reference invert 13 07 13 08 Ratio x 1 13 19 Relative jog reverse 13 18 Relative jog enable 13 17 Relative jog reference Position _ 13 16 Position error reset 13 05 Position Position controller feedback source _ 13 13 Orientation position ...

Page 131: ...dow Orientation position complete 13 01 13 02 13 03 Position loop error Position loop enabled 1 6 08 Hold zero speed 13 10 Position controller mode 1 01 1 39 Speed reference selected Velocity feed forward 1 40 Velocity feed forward select 1 03 Pre ramp reference Menu 2 Ramp Control 2 01 Post ramp reference 13 09 Position controller P gain 13 12 Position controller speed clamp 3 22 Hard speed refer...

Page 132: ...ition controller mode 0 to 6 0 RW Uni US 13 11 Absolute mode enable OFF 0 or On 1 OFF 0 RW Bit US 13 12 Position controller speed clamp 0 to 250 150 RW Uni US 13 13 Orientation position reference 0 to 65535 0 RW Uni US 13 14 Orientation acceptance window 0 to 4096 256 RW Uni US 13 15 Orientation position complete OFF 0 or On 1 RO Bit NC PT 13 16 Position error reset OFF 0 or On 1 OFF 0 RW Bit NC 1...

Page 133: ...l Installation Electrical Installation Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information Quantum MP User Guide 133 Issue A4 www emersonct com ...

Page 134: ...tion Getting Started Basic parameters Running the Motor Optimization SMARTCARD Operation Onboard PLC Advanced Parameters Technical Data Diagnostics UL Information 134 Quantum MP User Guide www emersonct com Issue A4 11 14 Menu 14 User PID controller Figure 11 19 Menu 14 logic diagram ...

Page 135: ... is set to a non Pr xx 00 and unprotected destination parameter 14 10 14 11 14 12 14 17 14 13 14 14 14 18 14 01 14 15 14 16 Any unprotected variable parameter PID derivative gain PID integral gain PID proportional gain PID hold integrator enable PID output high limit PID output low limit PID symmetrical limits enable PID controller output PID output scale factor PID output destination parameter 0 ...

Page 136: ...8 PID enable OFF 0 or On 1 OFF 0 RW Bit US 14 09 PID optional enable source Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 14 10 PID P gain 0 to 4 000 1 000 RW Uni US 14 11 PID I gain 0 to 4 000 0 500 RW Uni US 14 12 PID D gain 0 to 4 000 0 000 RW Uni US 14 13 PID upper limit 0 to 100 00 100 00 RW Uni US 14 14 PID lower limit 100 00 100 00 RW Bi US 14 15 PID scaling 0 to 4 000 1 000 RW Uni US 14 16 PID des...

Page 137: ...the type of module is given for example 4 ms for the SM Encoder Plus or 8 ms for the SM I O Plus When parameters are saved by the user in the drive EEPROM the option code of the currently installed module is saved in EEPROM If the drive is subsequently powered up with a different module installed or no module installed where a module was previously installed the drive gives a Slot dF trip The menu...

Page 138: ... 4 C 1 4 T8 digital Input 6 17 06 State x 1 0 00 Destination 17 26 Invert External Trip 17 16 C 4C 4 C 6C 6 T1 digital Input 1 17 09 State x 1 6 39 Destination Not Stop Run Jog Forward Reverse Reset 17 21 Invert 17 11 T5 digital Input 4 17 04 State x 1 6 33 Destination 17 24 Invert 17 14 C 1 2 C 1 2 T4 digital Input 3 State 17 03 x 1 6 31 Destination 17 23 Invert 17 13 C 1 0 C 1 0 C14 C14 C4 C4 C6...

Page 139: ... RO Bit NC PT 17 06 T8 digital input 6 state OFF 0 or On 1 RO Bit NC PT 17 07 Relay 1 state OFF 0 or On 1 RO Bit NC PT 17 08 Relay 2 state OFF 0 or ON 1 RO Bit NC PT 17 09 T1 digital input 1 state OFF 0 or ON 1 RO Bit NC PT 17 10 T2 digital input 2 state OFF 0 or ON 1 RO Bit NC PT 17 11 T1 digital input 1 invert OFF 0 or ON 1 OFF 0 RW Bit US 17 12 T2 digital input 2 invert OFF 0 or ON 1 OFF 0 RW B...

Page 140: ...nt PT Protected US User save PS Power down save Parameter Range Default Type 18 01 Application menu 1 power down saved integer 32 768 to 32 767 0 RW Bi NC PS 18 02 to 18 10 Application menu 1 read only integer 32 768 to 32 767 0 RO Bi NC 18 11 to 18 30 Application menu 1 read write integer 32 768 to 32 767 0 RW Bi US 18 31to 18 50 Application menu 1 read write bit OFF 0 or On 1 0 RW Bit US Paramet...

Page 141: ...RW Uni RA US 21 12 Discontinuous current controller Ki gain 0 to 4000 200 RW Uni RA US 21 13 Continuous current controller Kp gain 0 to 4000 100 RW Uni RA US 21 14 Continuous current controller Ki gain 0 to 4000 50 RW Uni RA US 21 15 Motor 2 active OFF 0 or On 1 RO Bit NC PT 21 16 Thermal time constant 0 to 3000 0 89 0 RW Uni US 21 17 Speed controller Kp gain 0 00 to 6 5535 1 rad s 0 0300 RW Uni U...

Page 142: ...tart stop logic modes Pr 6 04 and Pr 6 40 Catch a spinning motor Pr 6 09 Position modes Pr 13 10 1 14 SE05 0 26 Reference selector RW Txt NC US A1 A2 0 A1 Pr 2 A2 Pr 2 Pr 3 PAd 4 Prc 5 Pad rEF 6 A1 A2 0 1 15 Preset reference selector RW Uni NC US 0 to 9 0 Table 11 5 Active reference Pr 1 14 SE05 0 26 Pr 1 15 Digital Input T28 Digital Input T29 Pr 1 49 Pr 1 50 Active Reference State Function State ...

Page 143: ...alue of this parameter refers to switches TM0 to TM3 on Menu 4 diagram When this parameter is set to 1 2 or 3 the ramps are not active while the drive is in the run state When the drive is taken out of the run state but not disabled the appropriate stopping mode is used It is recommended that coast stopping or stopping without ramps are used However if ramp stop mode is used the ramp output is pre...

Page 144: ...orque feed forward The drive operates under speed control but a torque value may be added to the output of the speed controller This can be used to improve the regulation of systems where the speed loop gains need to be low for stability 11 23 4 Current limit tapers With some motors the commutation limit of the motor requires that the maximum armature current be reduced at higher speeds the curren...

Page 145: ...6 or T27 will become active If Pr 6 04 has been set to a value of 0 to 3 then setting Pr 6 04 to 4 does not automatically reconfigure terminals T25 T26 and T27 to their default functions To return terminals T25 T26 and T27 to their default functions one of the following operations should be performed Drive defaults should be restored See section 5 9 Restoring parameter defaults on page 61 for deta...

Page 146: ...y feed forward from a source other than the reference position the feed forward system can be made inactive i e Pr 13 10 2 or 4 The external feed forward can be provided via Menu 1 from any of the frequency speed references However if the feed forward level is not correct a constant position error will exist Relative jogging If relative jogging is enabled the feedback position can be made to move ...

Page 147: ...ted transformer is used to supply the drive The following recommendations for added line inductance have been calculated based on the power drive systems standard EN61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods Table 12 5 Minimum values of Ladd and inductor current rating 480V supply 1 The above assumes the supply has 1 5 impedance 2...

Page 148: ...erity 3 5 mm peak displacement from 5 to 9 Hz 10 m s peak acceleration from 9 to 200 Hz 15 m s peak acceleration from 200 to 500 Hz Sweep rate 1 octave minute Duration 15 minutes in each of 3 mutually perpendicular axes EN 613800 5 1 2007 Section 5 2 6 4 referring to IEC 60068 2 6 Frequency range 10 150 Hz Amplitude 10 57 Hz 0 075mm pk 57 150 Hz 1g pk Sweep rate 1 octave minute Duration 10 sweep c...

Page 149: ...ndards assuming 3 conductors per raceway conduit an ambient temperature of 40 C 104 F and applications with high output current ripple content Table 12 9 Typical cable sizes Quantum size 1 1 The maximum cable size is defined by the power terminal housing using 90 C 194 F rated cables as per Table A 52 5 of the standard 2 Assumes the use of 75 C rated cables for drives rated more than 100 A output ...

Page 150: ...JT225 QMP155A4R 160A NH1GG69V160 F228487 AJT175 QMP210A4R 200A NH1GG69V200 G228488 AJT225 Model Fuse type Rating V Rating A Catalog number Control Technique number Auxiliary 10x38mm ferrule 600 Vac 10A LP CC 10 4606 6001000 QMP45A4 26 9x60 5mm ferrule 60A LPJ 60SP 4607 6006000 QMP75A4 Cylindrical bolt in type fuse 80A LPJ 80SP 4607 6008000 QMP45A4R 26 9x60 5mm ferrule 60A LPJ 60SP 4607 6006000 QMP...

Page 151: ...ary 25A 600 Vac high speed class J 600V 25A HSJ025 G23587J QMP350A4 R General purpose IEC square body 690V 335A NH2GG69V335 Y228503 QMP400A4 R 400A NH3GG69V400 D228508 QMP550A4 R 630A NY4GG69V630 8 E215537 NY4AGG69V630 8 W222107 QMP700A4 R 800A NY4GG69V800 8 K216554 NY4AGG69V800 8 M222858 Model USA Description Rating V Rating A Catalog number Ref number Auxiliary General purpose IEC round body 690...

Page 152: ...l Fuse type Rating V Rating A Catalog number Control Techniques number QMP350A4R North America style stud mounting 700V 450A FWP 450A 3701 745000 QMP400A4R 600A FWP 600A 3701 760000 QMP550A4R 700A FWP 700A 3701 770000 QMP700A4R 900A FWP 900A 3701 790000 Model Fuse type Rating V Rating A Catalog number Control Techniques number Size 1 10x38mm ferrule 600 Vac 0 5A ATQR1 2 212011 05 Size 2 10x38mm fe...

Page 153: ...cts the supply of equipment to suppliers customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives Model Connection type Wire gauge Torque setting Nm lb in All Slotted lug 14 10 AWG 4 2 92 8 AWG 4 5 3 33 6 4 AWG 5 3 75 2 AWG 5 6 4 17 Standard Type of immunity Test specification Application Level IEC61000 4 2 EN61000 4 2 Electrostati...

Page 154: ... available for overloads between 100 and 150 For example the maximum overload available for a period of 60 seconds is 124 Figure 12 1 Maximum overload duration available Overload of 150 for 30s is available with ambient temperature of 40 C up to a maximum of 10 repetitions per hour It is essential that line rectors be connected between the filter terminals and the power input terminals Failure to ...

Page 155: ...sonct com 12 3 2 Drive derating for extended ambient operation Figure 12 2 Quantum MP size 1A derating for extended ambient operation Figure 12 3 Quantum MP size 1B derating for extended ambient operation 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Permissible output current A 0 10 20 30 40 50 60 Ambient temperature C QMP45A4 R QMP75A4 R 100 110 120 130 140 150 160 170 180 190 200 210 220 Per...

Page 156: ... Quantum MP size 2A derating for extended ambient operation Figure 12 5 Quantum MP size 2B derating for extended ambient operation 0 10 20 30 40 50 60 Ambient temperature C QMP550A4 R QMP350A4 R QMP400A4 R No derating necessary 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 Permissible output current A 600 610 620 630 640 650 660 670 680...

Page 157: ...is other than through the use of the diagnostic features described in this chapter If a drive is faulty it must be returned to an authorized Control Techniques distributor for repair WARNING Keypad display Comms code No Trip 3 AOC Trip type UU undervolts Drive status tripped Trip Status Alarm Status Healthy Status Status Mode Non flashing Normal status Flashing Trip status Trip Diagnosis AOC Insta...

Page 158: ... SMARTCARD has the Read Only bit set 181 Enter 9777 in Pr xx 00 to allow SMARTCARD Read Write access Ensure the drive is not writing to data locations 500 to 999 on the card C rtg SMARTCARD trip The voltage and or current rating of the source and destination drives are different 186 Parameter data or default difference data is being transferred from a SMART card to the drive but the current and or...

Page 159: ...eed feedback in estimated speed mode refer to running a motor section checking speed feedback Carry out a rotating autotune Fbr The polarity of the feedback tachgenerator or encoder is incorrect 160 Check that the feedback devices are connected correctly FdL No current in the field supply circuit 168 Check that the field controller Pr 5 77 SE12 0 33 is enabled For the internal field controller che...

Page 160: ...e fault return drive to supplier It AC I2 t on drive output current Refer to Pr 4 16 20 Ensure the load is not jammed sticking Check the load on the motor has not changed O ht1 Drive overheat SCR junction based on thermal model 21 Reduce ambient temperature Reduce overload cycle O ht2 Heatsink over temperature 22 Check enclosure drive fans are still functioning correctly Check enclosure ventilatio...

Page 161: ...ave parameters in the EEPROM are corrupt 36 Indicates that the power was removed when user parameters were being saved The drive will revert back to the user parameter set that was last saved successfully Perform a user save Pr xx 00 to SAVE and reset the drive to ensure this trip does or occur the next time the drive is powered up SCL Drive RS485 serial comms loss to remote keypad 30 Reinstall th...

Page 162: ...module program must be interrogated to find the cause of this trip A value of 23 is being written to user trip Pr 10 38 t032 Reserved 32 See diagnosis for t002 t033 Reserved 33 See diagnosis for t002 t038 to t039 Reserved 33 See diagnosis for t002 t040 to t089 User trip 40 to 89 See diagnosis for t023 t099 User trip defined in 2nd processor Solutions Module code 99 This solutions module program mu...

Page 163: ...during autotune 13 Contact the supplier of the drive tunE4 Back emf detected during autotune 14 Check that the motor is not spinning when a static autotune is carried out tunE5 No field current detected during autotune 15 Reset Pr 5 70 to nameplate value and re autotune motor tunE6 Cannot achieve rated back emf during autotune 16 Reset Pr 5 70 to nameplate value and re autotune motor tunE7 Rotated...

Page 164: ...e 207 SL2 Er 18 tunE 160 Fbr 208 SL2 nF 19 t019 161 167 t161 t167 209 SL2 dF 20 It AC 168 FdL 210 SL3 HF 21 O ht1 169 FOC 211 SL3 tO 22 O ht2 170 SL 212 SL3 Er 23 t023 171 S OLd 213 SL3 nF 24 Th 172 S Ov 214 SL3 dF 25 ThS 173 th Err 215 SL rtd 26 O Ld1 174 PLL Err 216 t216 27 O ht3 175 C Prod 217 232 HF17 HF32 28 cL2 176 t176 29 cL3 177 C Boot 30 SCL 178 C BUSy 31 EEF 179 C Chg 32 33 t032 t033 180...

Page 165: ...ich the drive will be tripped and the load on the drive is motor rated current Pr 5 07 SE07 0 28 Autotune Autotune in progress The autotune procedure has been initialised Auto and tunE will flash alternatively on the display CLt Current limit is active Indicates that current limits are active PLC Onboard PLC program is running An Onboard PLC program is installed and running The lower display will ...

Page 166: ...ndant on the values entered into the current limit parameters motoring current limit regen current limit and symmetrical current limit entered as percentage and the motor rated current parameter entered in amperes The duration of the overload is dependant on motor thermal time constant variable up to a maximum of 3000 seconds The default overload protection is set such that the product is capable ...

Page 167: ...trol connections consist of 46 Table 4 25 Control connection recommended cable sizes 47 Table 4 26 Encoder types 54 Table 5 1 Keypad navigation 57 Table 5 2 Advanced menu descriptions 60 Table 5 3 Menu 40 parameter descriptions 60 Table 5 4 Menu 41 parameter descriptions 60 Table 5 5 Quantum MP and Mentor MP default parameters 61 Table 5 6 User security and parameter access levels 61 Table 6 1 Pre...

Page 168: ...nd GND terminals 152 Table 12 28 Drive power A1 and A2 terminals 152 Table 12 29 Dynamic Braking Resistor DB and DB terminals 152 Table 12 30 Suppression Resistor SR and SR terminals 153 Table 12 31 Immunity compliance 153 Table 12 32 Size 1 emission compliance 153 Table 12 33 Quantum MP and EMC filter cross reference 154 Table 13 1 Trip indications 157 Table 13 2 Serial communications look up tab...

Page 169: ...ress protection 148 Items supplied with the drive 13 M Menu 01 Speed reference 96 Menu 02 Ramps 100 Menu 03 Speed feedback speed control 103 Menu 04 Torque and current control 106 Menu 05 Motor and field control 108 Menu 06 Sequencer and clock 112 Menu 07 Analog I O 114 Menu 08 Digital I O 116 Menu 09 Programmable logic motorized pot and binary sum 120 Menu 10 Status and trips 123 Menu 11 General ...

Page 170: ...165 Stop 5 Surge immunity of control circuits long cables and connections outside a building 45 Surge suppression for analog and bipolar inputs and outputs 45 Surge suppression for digital and unipolar inputs and outputs 45 T Temperature 147 Terminal sizes 23 Thermal protection 5 Thermistor 71 Threshold detectors 125 Torque control 106 143 Torque control with speed override 143 Torque feed forward...

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Page 173: ...cs Term shrouds wmf 13 Graphics Mountfeet wmf 13 Graphics TopMountBracket eps 13 Graphics Warning_AQ wmf 14 Graphics Warning_AQ wmf 14 Graphics Warning_AQ wmf 14 Graphics Warning_AQ wmf 14 Graphics Warning_AQ wmf 14 Graphics Warning_AQ wmf 14 Graphics Warning_AQ wmf 15 Graphics Warning_AQ wmf 15 Graphics RemovingCover eps 15 Graphics Finger grd wmf 15 Graphics Caution_AQ wmf 16 Graphics Installing...

Page 174: ...ics Pr 3 02 UG wmf 68 Graphics Caution_AQ wmf 72 Graphics Warning_AQ wmf 72 Graphics Caution_AQ wmf 72 Graphics Caution_AQ wmf 72 Graphics ButU D wmf 72 Graphics Warning_AQ wmf 72 Graphics FlashX eps 73 Graphics note1 wmf 73 Graphics Flash eps 73 Graphics DCmotorname wmf 73 Graphics Caution_AQ wmf 73 Graphics note1 wmf 73 Graphics Maxfreq_MP wmf 73 Graphics Ac_DecCL_MP wmf 73 Graphics note1 wmf 74...

Page 175: ...VS wmf 145 Graphics 6 04 0i5 wmf 145 Graphics Pr13 10a wmf 146 Graphics Pr13_10b wmf 146 Graphics note1 wmf 147 Graphics Warning_AQ wmf 148 Graphics Warning_AQ wmf 149 Graphics Caution_AQ wmf 153 Graphics Caution_AQ wmf 154 Graphics Max overload wmf 154 Graphics Sz1A Derating eps 155 Graphics Sz1B Derating eps 155 Graphics Sz 2A Deratingi3 eps 156 Graphics Sz 2B Derating eps 156 Graphics Warning_A...

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