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2

PENBERTHY 

SERIES U FLAT GLASS GAGES 

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

2 INTRODUCTION

Penberthy liquid level gages are used to allow 
direct visualization of liquid level in vessels. 
By peering through the glass, it is possible 
to monitor color, clarity and level of a gas/
liquid interface. Gages are available in varying 
lengths and configurations (end connect, side 
connect, multiple sections, NPT or flange 
connections, etc.). Visual indication can be 
enhanced by using illuminators (accessory).
The design of Penberthy Series U liquid level 
gages is such that the gage covers are bolted 
directly to the liquid chamber with solid metal-
to-metal contact. All clamping forces are 
withstood by the steel components of the gage, 
thereby relieving stress concentrations on the 
gage glass.

2.1 System description

Penberthy gages comprise six basic 
components. Each component may vary 
slightly, depending on the desired physical and 
mechanical properties for the gage. Use the 
exploded parts view in Section 11 as additional 
reference material.

3 AVAILABLE MODELS

Penberthy ultra high pressure (Series U) liquid 
level gages are designed for applications other 
than steam/water, requiring a pressure rating 
higher than that of Penberthy Series H liquid 
level gages.

TABLE 1

Gasket material 

Glass size

Model TU transparent

Wetted parts material steel or stainless steel w/B7 bolting

Buna-N (NBR) w/302 
STS retainer (standard)

1, 3, 4, 5, 7

6000 psig (41370 kPa) at -20°F (-29°C) to 250°F (121°C)

FKM (Viton

®

) w/302 STS 

retainer

1, 3, 4, 5, 7

6000 psig (41370 kPa) at -20°F (-29°C) to 400°F (204°C)

PTFE (Teflon

®

) (special 

chamber required)

1, 3, 4, 5, 7

6000 psig (41370 kPa) at -20°F (-29°C) to 500°F (260°C)

NOTE

Lower temperatures are possible with metallic material variation. (e.g., 316 stainless construction, PTFE 
(Teflon

®

) gaskets/cushions usable to -325°F [-198°C]).

To determine the maximum allowable working pressure for a specific temperature within the 
design limits stated in the table, the user should refer to applicable technical data sheets or, 
when provided, the specifically stated design limits on a product proposal.

WARNING

NEVER exceed these design ratings or application data. Exceeding design ratings or application data 
may result in mechanical failure of gage components resulting in death, serious personal injury and 
property damage.

Chamber:

 provides a pressure retaining 

metallic channel for the liquid to enter and be 
viewed. Slot(s) are machined into the chamber 
to provide direct visualization of the process 
fluid.

Gaskets:

 seal the gap and prevent leakage 

between the chamber and the glass. Gaskets 
are available in a variety of materials for 
compatibility with the media in the gage.

Glass: 

allows for visual observation of the 

process fluid in the chamber.

Cushion: 

acts as a protective buffer between 

the glass and the cover.

Cover:

 protects the glass assembly from 

external hits and provides a flat, rigid surface 
that is used to compress the gage assembly 
evenly.

Bolting:

 compresses the chamber between 

the covers.

3.1 Design ratings at maximum and minimum operating temperatures

Summary of Contents for PENBERTHY Series

Page 1: ...essed or implied shall be made by or on behalf of Emerson unless made in writing and signed by the company s general manager or director of engineering PENBERTHY SERIES U FLAT GLASS GAGES INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS valves emerson com 2017 Emerson All rights reserved VCIOM 04042 EN 17 05 1 ABOUT THE MANUAL This manual has been prepared as an aid and guide for personnel invo...

Page 2: ... 4 5 7 6000 psig 41370 kPa at 20 F 29 C to 250 F 121 C FKM Viton w 302 STS retainer 1 3 4 5 7 6000 psig 41370 kPa at 20 F 29 C to 400 F 204 C PTFE Teflon special chamber required 1 3 4 5 7 6000 psig 41370 kPa at 20 F 29 C to 500 F 260 C NOTE Lower temperatures are possible with metallic material variation e g 316 stainless construction PTFE Teflon gaskets cushions usable to 325 F 198 C To determin...

Page 3: ... construction of the liquid level gage are compatible with both the contained media and surrounding atmosphere in the specific application 5 INSTALLATION Installation should only be undertaken by qualified experienced personnel who are familiar with equipment of this type They should have read and understood all of the instructions in this manual The user should refer to applicable technical data ...

Page 4: ...pansion loops in the system Failure to allow for expansion or contraction can result in leaks or glass breakage 5 3 Mirror viewing For added safety a system of indirect viewing by means of mirrors should be installed to protect personnel from the hazards of possible gage failure 5 4 Nut retorquing Nut retorque is vital to the operation of a liquid level gage because gaskets take permanent set unde...

Page 5: ...er and a soft cloth Inspect the surface of the glass for any clouding etching or scratching or physical damage such as bruises checks or corrosion Glass that is damaged is weakened and may break under pressure 7 2 Troubleshooting Problem Glass becomes etched prematurely or clouded in service Cause Fluid being handled is not compatible with the glass Solution Check application to determine actual o...

Page 6: ...ING Once used cushions and gaskets are deformed permanently by compression and if re used may cause leaks and high stress points resulting in glass breakage Glass may contain hidden damage and internal stresses caused by previous usage If re used the glass may break under pressure causing severe personal injury or property damage FIGURE 2 Nut loosening sequence 8 2 Inspection of glass seating surf...

Page 7: ... Install nameplate washer and nuts to studs on the opposite side of the gage Tighten nuts with fingers Using a torque wrench tighten cap screws and nuts in 5 ft lb 7 Nm increments following the sequence in Figure 1 until the torque values shown in Table 2 are reached Note depending on gage size there may be less bolting than shown in Figure 1 Start at the center and follow Z pattern outward to the...

Page 8: ...plate 331 Band RECOMMENDED SPARE PARTS Item Description Min qty 3 Stud 2 per sect 4 Nut 2 per ect 48 Glass 1 100 Screw 1 per sect 7 Gasket 2 8 Cushion 2 FIGURE 3 U Transparent PENBERTHY SERIES U FLAT GLASS GAGES INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS NOTE Size 7 shown actual gage may be shorter and require fewer bolting components ...

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