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PENBERTHY 

SERIES U FLAT GLASS GAGES 

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

4 INSPECTION

On receipt of a liquid level gage, check all 
components carefully for damage incurred in 
shipping. If damage is evident or suspected, 
do not attempt installation. Notify the carrier 
immediately and request a damage inspection.
Penberthy standard 1 section TU gage consists 
of: (1) chamber, (2) gaskets, (2) borosilicate flat 
glass, (2) rubber bands, (2) cushions, (2) covers, 
(1) washer, (1) nameplate and (6-12) bolting 
sets, depending on the size.

4.1 Glass inspection

The self stick caution tape was applied at the 
factory to protect the glass during shipping, 
handling and installation. Do not remove 
the tape from the glass until all installation 
procedures have been completed, except 
during receiving inspection to inspect glass for 
shipping damage momentarily. Glass that is not 
protected will be vulnerable to dust, grit, tools 
and any other objects which may scratch, chip 
or break the glass.

WARNING

DO NOT use glass that is chipped or even slightly 
scratched. Glass surface defects weaken the 
glass, which may result in glass breakage and 
fluid loss under pressure resulting in serious 
personal injury and property damage. 

4.2 User’s rating inspection

The user should confirm that:
1.  The Series U liquid level gage model 

and assembly number stamped on the 
nameplate conform to the description on 
the user's purchase order.

2.  The operating conditions described in 

the purchase order agree with the actual 
operating conditions at the installation site.

3.  The actual operating conditions at the 

installation site are within the application 
data shown on the relevant technical data 
sheet or product proposal referred to above.

4.  The materials of construction of the 

liquid level gage are compatible with both 
the contained media and surrounding 
atmosphere in the specific application.

5 INSTALLATION

Installation should only be undertaken by 
qualified, experienced personnel who are 
familiar with equipment of this type. They 
should have read and understood all of the 
instructions in this manual. The user should 
refer to applicable technical data sheets or 
the product proposal to obtain dimensional 
information for the specific size and model of 
liquid level gage.
All liquid level gage installations should be 
provided with gagecock sets equipped with a 
ball check shut-off. Gagecock sets are designed 
to isolate the gages from the pressure vessel 
when it becomes necessary to drain or service 
the gages. The ball check shut-off is designed 
to retard leakage of the contained fluid in the 
event of gage glass breakage. Ball checks are 
available for both positive and negative vessel 
pressures.
The number of different types of gage 
and gagecock installations is too great to 
adequately detail in an installation manual. 
Therefore, it is the user's responsibility to 
assure that the knowledgeable installation 
personnel plan and carry out the installation in 
a safe manner. The following procedures are 
some of the installation guidelines that should 
be employed:

5.1 Piping strain

The gage should be mounted and connected 
so that is does not support any piping weight. 
Piping not properly supported, independent of 
the gage, may subject the gage to stresses that 
can cause leaks or glass breakage. Support 
brackets are available as an accessory.

SAFETY INSTRUCTIONS

If the size, model or performance data of the 
liquid level gage as received do not conform with 
any of the criteria above, do not proceed with 
installation. Contact an authorized Penberthy 
distributor for assistance. The incorrect gage can 
result in unacceptable performance and potential 
damage to the gage.

Summary of Contents for PENBERTHY Series

Page 1: ...essed or implied shall be made by or on behalf of Emerson unless made in writing and signed by the company s general manager or director of engineering PENBERTHY SERIES U FLAT GLASS GAGES INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS valves emerson com 2017 Emerson All rights reserved VCIOM 04042 EN 17 05 1 ABOUT THE MANUAL This manual has been prepared as an aid and guide for personnel invo...

Page 2: ... 4 5 7 6000 psig 41370 kPa at 20 F 29 C to 250 F 121 C FKM Viton w 302 STS retainer 1 3 4 5 7 6000 psig 41370 kPa at 20 F 29 C to 400 F 204 C PTFE Teflon special chamber required 1 3 4 5 7 6000 psig 41370 kPa at 20 F 29 C to 500 F 260 C NOTE Lower temperatures are possible with metallic material variation e g 316 stainless construction PTFE Teflon gaskets cushions usable to 325 F 198 C To determin...

Page 3: ... construction of the liquid level gage are compatible with both the contained media and surrounding atmosphere in the specific application 5 INSTALLATION Installation should only be undertaken by qualified experienced personnel who are familiar with equipment of this type They should have read and understood all of the instructions in this manual The user should refer to applicable technical data ...

Page 4: ...pansion loops in the system Failure to allow for expansion or contraction can result in leaks or glass breakage 5 3 Mirror viewing For added safety a system of indirect viewing by means of mirrors should be installed to protect personnel from the hazards of possible gage failure 5 4 Nut retorquing Nut retorque is vital to the operation of a liquid level gage because gaskets take permanent set unde...

Page 5: ...er and a soft cloth Inspect the surface of the glass for any clouding etching or scratching or physical damage such as bruises checks or corrosion Glass that is damaged is weakened and may break under pressure 7 2 Troubleshooting Problem Glass becomes etched prematurely or clouded in service Cause Fluid being handled is not compatible with the glass Solution Check application to determine actual o...

Page 6: ...ING Once used cushions and gaskets are deformed permanently by compression and if re used may cause leaks and high stress points resulting in glass breakage Glass may contain hidden damage and internal stresses caused by previous usage If re used the glass may break under pressure causing severe personal injury or property damage FIGURE 2 Nut loosening sequence 8 2 Inspection of glass seating surf...

Page 7: ... Install nameplate washer and nuts to studs on the opposite side of the gage Tighten nuts with fingers Using a torque wrench tighten cap screws and nuts in 5 ft lb 7 Nm increments following the sequence in Figure 1 until the torque values shown in Table 2 are reached Note depending on gage size there may be less bolting than shown in Figure 1 Start at the center and follow Z pattern outward to the...

Page 8: ...plate 331 Band RECOMMENDED SPARE PARTS Item Description Min qty 3 Stud 2 per sect 4 Nut 2 per ect 48 Glass 1 100 Screw 1 per sect 7 Gasket 2 8 Cushion 2 FIGURE 3 U Transparent PENBERTHY SERIES U FLAT GLASS GAGES INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS NOTE Size 7 shown actual gage may be shorter and require fewer bolting components ...

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