Emerson MP105A4 User Manual Download Page 44 | Manualshive

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Emerson MP105A4 User Manual Download Page 44

installation

44

Mentor MP User Guide

www.controltechniques.com Issue: 3

Table 4-16 Mentor MP size 1 drive thyristor I

2

t rating for

semiconductor fusing

Table 4-17 Mentor MP size 2 drive thyristor I

2

t ratings for

semiconductor fusing

4.6.3 Internal field fuses

The internal field fuses provide protection to the field controller. The
fuses can rupture if there is a fault in the field circuit. The user should
check the internal field fuses if the drive is tripping field loss (FdL) and
the field controller is enabled.

Figure 4-9 Removing the internal field fuses

Insert a flat-head screwdriver into the groove as shown above and lever
downwards to remove the fuse cover. Refer to section 4.6.1

Shawmut fuses

on page 40 for fuse types.

4.7 External suppressor resistor

The Mentor MP range of drives provide internal suppression of the
voltage overshoots created by commutation of the thyristors in the power
stage during the operation of the product. The internal suppression is
suitable for typical applications using recommended line reactors as
defined in section 4.4

Line reactors

on page 37. The Mentor MP drives

provide the facility to allow for extra suppression for applications at the
boundaries of the drive's operating area. Applications which may require
an external suppression resistor to be installed have some or all the
following characteristics:
1. Supplies rated

≥

10kA with less than the recommend line reactance.

2. High line-to-line voltage
The recommended external suppressor resistor selections are shown in
Table 4-18.

Table 4-18 Recommended external suppressor resistors

The following diagram shows the location of the external suppressor
resistor terminals above the L1 and L2 terminals:

Model

Thyristor I

2

t (A

2

s)

Field fuses

400

MP25A4

MP25A5

1030

MP45A4

MP45A5

3600

MP75A4

MP75A5

15000

MP25A4(R)

MP25A5(R)

1030

MP45A4(R)

MP45A5(R)

3600

MP75A4(R)

MP75A5(R)

15000

MP105A4

MP105A5

80000

MP155A4

MP155A5

MP210A4

MP210A5

MP105A4(R)

MP105A5(R)

MP155A4(R)

MP155A5(R)

MP210A4(R)

MP210A5(R)

Model

Thyristor I

2

t

(A

2

s)

Field fuses

400

MP350A4(R)

MP420A4(R)

MP550A4(R)

320000

MP350A6(R)

MP470A5(R)

MP470A6(R)

281000

MP700A4(R)

MP825A4(R)

MP900A4(R)

1050000

MP700A6(R)

MP825A5(R)

MP825A6(R)

1200000

MP1200A4(R)

MP1200A5(R)

MP1200A6(R)

2720000

MP1850A4(R)

MP1850A5(R)

MP1850A6(R)

Isolate the power before removing the internal field fuses.

WARNING

Model

Resistance

Power

rating

Voltage

rating

Isolation

voltage

k

Ω

W

V

Vrms

MP25A4(R)

8.2

150

1100

2500

MP45A4(R)
MP75A4(R)

MP105A4(R)
MP155A4(R)
MP210A4(R)

MP25A5(R)

15

150

1400

2500

MP45A5(R)
MP75A5(R)

MP105A5(R)
MP155A5(R)
MP210A5(R)
MP350A4(R)

4.1

300

1100

2500

MP420A4(R)
MP550A4(R)
MP700A4(R)
MP825A4(R)
MP900A4(R)

MP1200A4(R)
MP1850A4(R)

MP350A5(R)
MP350A6(R)

8.6

300

1600

2500

MP470A5(R)
MP470A6(R)
MP700A5(R)
MP700A6(R)
MP825A5(R)
MP825A6(R)

MP1200A5(R)
MP1200A6(R)
MP1850A5(R)
MP1850A6(R)

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Summary of Contents for MP105A4

Page 1: ...User Guide Mentor MP High performance DC drive 25A to 7400A 480V to 690V Two or four quadrant operation Part Number 0476 0000 03 Issue 3 www controltechniques com ...

Page 2: ...ives manufactured by Control Techniques have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the e...

Page 3: ...e fan on size 2C and 2D drives 49 4 13 Control connections 50 4 14 General 51 4 15 Connecting an encoder 54 5 Getting started 56 5 1 Understanding the display 56 5 2 Keypad operation 56 5 3 Menu 0 sub block 58 5 4 Pre defined sub blocks 59 5 5 Menu 0 linear 60 5 6 Menu structure 60 5 7 Advanced menus 61 5 8 Saving parameters 61 5 9 Restoring parameter defaults 61 5 10 Differences between European ...

Page 4: ... 15 16 and 17 Solutions Module slots 137 11 16 Menu 18 Application menu 1 138 11 17 Menu 19 Application menu 2 138 11 18 Menu 20 Application menu 3 138 11 19 Menu 21 Second motor parameters 139 11 20 Menu 22 Additional Menu 0 set up 139 11 21 Menu 23 Header selections 139 11 22 Advanced features 140 12 Technical data 145 12 1 Drive technical data 145 12 2 Cable and fuse size ratings 151 12 3 Optio...

Page 5: ... be subjected to excessive physical force 1 5 Access Access must be restricted to authorized personnel only Safety regulations which apply at the place of use must be complied with 1 6 Fire protection The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided 1 7 Compliance with regulations The installer is responsible for complying with all relevant regul...

Page 6: ...105A5 R 1B MP155A4 R MP155A5 R MP210A4 R MP210A5 R MP350A4 R MP350A5 R MP350A6 R 2A MP420A4 R MP470A5 R MP470A6 R MP550A4 R MP700A4 R MP700A5 R MP700A6 R 2B MP825A4 R MP825A5 R MP825A6 R MP900A4 R MP1200A4 MP1200A5 MP1200A6 2C MP1850A4 MP1850A5 MP1850A6 MP1200A4R MP1200A5R MP1200A6R 2D MP1850A4R MP1850A5R MP1850A6R Model AC input current DC output current Typical motor power Continuous Continuous ...

Page 7: ...imum overload duration available for overloads between 100 and 150 For example the maximum overload available for a period of 60 seconds is 124 Figure 2 1 Maximum overload duration available Overload of 150 for 30s is available up to a maximum of 10 repetitions per hour 2 2 Model number The way in which the model numbers for the Mentor MP range are formed is described in Figure 2 2 Figure 2 2 Mode...

Page 8: ...er altitude For derating information refer to section 12 1 12 Altitude on page 150 2 4 2 Input current The input current is affected by the supply voltage frequency and load inductance The input current given on the rating label is the typical input current Encoder type Pr 3 38 Fb07 0 77 setting Quadrature incremental encoders with or without marker pulse Ab 0 Frequency and direction incremental e...

Page 9: ...utomation Fieldbus Feedback SMARTCARD Keypad connection Slot 1 Slot 2 Slot 3 Solutions Modules Serial port connector Control terminals FXMP25 connection Auxiliary connections and field Field fuses DC terminals AC terminals CT Comms cable Identification marker rail Machine feedback terminals FXMP25 M STORED CHARGE 10 min Mode Reset FXMP25 Field regulator Automation Fieldbus Feedback SMARTCARD SM Ke...

Page 10: ...interface for single ended ABZ encoder signals such as those from hall effect sensors 15V and 24V versions are available Automation I O Expansion Yellow SM I O Plus Extended I O interface Increases the I O capability by adding the following to the existing I O in the drive Yellow SM I O 32 Extended I O interface Increase the I O capability by adding the following to the existing I O in the drive H...

Page 11: ...1 Profibus option PROFIBUS DP adapter for communications with the drive Medium Grey SM DeviceNet DeviceNet option Devicenet adapter for communications with the drive Dark Grey SM INTERBUS Interbus option Interbus adapter for communications with the drive Light Grey SM CANopen CANopen option CANopen adapter for communications with the drive Beige SM Ethernet Ethernet option 10 base T 100 base T Sup...

Page 12: ...CARD a safety information booklet the Certificate of Quality an accessory kit box including the items shown in Table 2 10 and a CD ROM containing all related product documentation and software tools Table 2 10 Parts supplied with the drive Description Size 1 Size 2A 2B Size 2C 2D Control connectors Tacho connector Relay connectors UL warning label UL warning label for heatsink temperature Groundin...

Page 13: ...ery close to the drives Space must be made available for the filters and allowance made for carefully segregated wiring Both levels of precautions are covered in Table 12 42 Drive power stage terminals on size 2 drives on page 164 3 2 6 Hazardous areas The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified Foll...

Page 14: ...htened with a maximum torque of 1 Nm 0 7 Ib ft 3 3 2 Removing the finger guard and break outs Figure 3 2 Removing the finger guard break outs Place finger guard on a flat solid surface and hit relevant break outs with hammer as shown 1 Continue until all required break outs are removed 2 Remove any flash sharp edges once the break outs are removed Isolation device The AC supply must be disconnecte...

Page 15: ...l the Solutions Module press down in the direction shown above until it clicks into place 2 To remove the Solutions Module press inwards at the points shown A and pull in the direction shown B 3 The drive has the facility for all three Solutions Module slots to be used at the same time as illustrated It is recommended that the Solutions Module slots are used in the following order slot 3 slot 2 an...

Page 16: ...tor MP User Guide www controltechniques com Issue 3 Figure 3 4 Removal and installation of a keypad To fit align the MP Keypad and press gently in the direction shown until it clicks into position A To remove while pressing the tabs inwards B gently lift the MP Keypad in the direction indicated C The keypad can be installed removed while the drive is powered up and running a motor providing that t...

Page 17: ...P With the SMARTCARD installed to the drive the depth measurement increases by 7 6mm 0 30 in Fans are only installed to the MP75A4 R and MP75A5 R If the drive has been used at high load levels for a period of time the heatsink can reach temperatures in excess of 70 C 158 F Human contact with the heatsink should be prevented Many of the drives in this product range weigh in excess of 15kg 33lb Use ...

Page 18: ...ation 18 Mentor MP User Guide www controltechniques com Issue 3 Figure 3 6 Overall size 1B dimensions 1 The two outer holes must be used for mounting the Mentor MP With the SMARTCARD installed to the drive the depth measurement increases by 7 6mm 0 30 in 293mm 11 54in 250mm 9 84in 444mm 17 48in 251mm 9 88in 124mm 4 88in 170mm 6 69in 6 5mm 0 26in 250mm 9 84in 40mm 1 58in 22mm 0 87in 380mm 14 96in 4...

Page 19: ...01mm 11 85in 472mm 18 58 68mm 2 68in 126mm 4 96in 11 5mm 0 45in 495mm 19 49in 80mm 3 15in 80mm 3 15in 65mm 2 56in 8 holes to suit M8 302mm 11 89in 93mm 3 66in NOTE The bottom mounting bracket 1 should be installed to the back plate first with the screws fully tightened The drive should then be lowered onto the bracket and slotted in The top mounting bracket 2 should then be slotted into the drive ...

Page 20: ...nboard PLC Advanced parameters Technical data Diagnostics UL information 20 Mentor MP User Guide www controltechniques com Issue 3 Figure 3 9 Size 2C front view and mounting dimensions 6mm 0 24in 175mm 6 9in 5mm 0 2in 175mm 6 9in 405mm 15 94 248mm 9 76in 202mm 7 95in 321mm 12 64in 605mm 23 82in 124mm 4 89in 175mm 6 9in 555mm 21 85in 452mm 17 8in 202mm 7 95in 390mm 15 35in ...

Page 21: ... bolts can be inserted in the location shown for lifting the drive These are not supplied with the drive With the SMARTCARD installed in the drive the depth measurement increases by 7 6mm 0 30 in 394mm 15 51in 605mm 23 82in 53mm 2 09in 288mm 11 34in 450mm 17 72in 1050mm 41 34in 306mm 12 05in 611mm 24 05in 35mm 1 38in 38mm 1 5in 59mm 2 32in 270mm 10 63in 4 holes to suit M10 260mm 10 24in 180mm 7 09...

Page 22: ...d PLC Advanced parameters Technical data Diagnostics UL information 22 Mentor MP User Guide www controltechniques com Issue 3 Figure 3 11 Size 2D front view and mounting dimensions 124mm 4 88in 6mm 0 24in 1065mm 41 93in 356mm 14 02in 248mm 9 76in 405mm 15 94in 4mm 0 16in 321mm 12 64in 330mm 13 0in 555mm 21 85in 330mm 13 0in 330mm 13 0in 452mm 17 8in 202mm 7 95in 390mm 15 35in ...

Page 23: ...nting detail 1 M10 eye bolts can be inserted in the location shown for lifting the drive These are not supplied with the drive With the SMARTCARD installed to the drive the depth measurement increases by 7 6mm 0 30 in 53mm 2 09in 1065mm 41 93in 288mm 11 34in 450mm 17 72in 394mm 15 51in 1510mm 59 45in 611mm 24 06in 306mm 12 05in 4 holes to suit M10 35mm 1 38in 260mm 10 24in 180mm 7 09in 180mm 7 09i...

Page 24: ...ds of size 2C 2D air duct The Mentor MP size 2C and 2D air duct can be turned 180 to suit the customers infrastructure There is no seal provided with this product for sealing off the gap around the air duct when mounted 3 5 Installing and removing the terminal shrouds Figure 3 14 Installing the terminal shrouds on size 1 drives 1 Thread the AC supply and DC output connectors through the grommets p...

Page 25: ...lip the terminal shroud and remove Figure 3 16 Installing the terminal shrouds on size 2 drives 1 Assemble the cable to the busbar 2 Place the terminal shroud base cover underneath the cable in the orientation shown 3 Place the terminal shroud over the cable in the orientation shown slide the terminal shroud on to the base cover in the direction shown until it clicks in to place 4 For all power co...

Page 26: ...l or floor can dissipate heat Calculate the minimum required unobstructed surface area Ae for the enclosure from Where Ae Unobstructed surface area in m2 1 m2 10 9 ft2 Text Maximum expected temperature in o C outside the enclosure Tint Maximum permissible temperature in o C inside the enclosure P Power in Watts dissipated by all heat sources in the enclosure k Heat transmission coefficient of the ...

Page 27: ...he equipment is cooled by the forced air flow Calculate the minimum required volume of ventilating air from Where V Air flow in m3 per hour 1 m3 hr 0 59 ft3 min Text Maximum expected temperature in C outside the enclosure Tint Maximum permissible temperature in C inside the enclosure P Power in Watts dissipated by all heat sources in the enclosure k Ratio of Where P0 is the air pressure at sea lev...

Page 28: ...ation 28 Mentor MP User Guide www controltechniques com Issue 3 3 9 Electrical terminals 3 9 1 Location of the power and ground terminals Figure 3 19 Location of the power and ground terminals on size 1 drives M8 nut 13 mm AF AC input M8 nut 13mm AF DC output T25 Torx Ground connections Tacho connections 3 5 mm Relay connections 3 5mm 5mm Auxiliary connections Control and encoder connections 2 5 m...

Page 29: ...nformation Mentor MP User Guide 29 Issue 3 www controltechniques com Figure 3 20 Location of the power and ground terminals on size 2A and 2B drives 5mm Machine feedback terminals Tacho connections 5mm Auxiliary connections Control and encoder connections 2 5 mm Relay connections 3 5mm 3 5 mm T25 Torx Ground connections M12 nut 19mm AF DC output Size 2A Size 2B M10 nut 17mm AF AC input M12 nut 19m...

Page 30: ...ves Table 3 4 Drive power stage terminals on size 2 drives Control and encoder connections 2 5mm Size 2C 2D M12 nut 19mm AF 5mm Machine feedback terminals 5mm Auxiliary connections Relay connections 3 5mm T25 Torx Ground connections Tacho connections 3 5mm Size 2C 2D M12 nut 19mm AF AC Input DC Output To avoid a fire hazard and maintain validity of the UL listing adhere to the specified tightening...

Page 31: ...d out to ensure drive installation reliability are maximized Environment Ambient temperature Ensure the enclosure temperature remains at or below maximum specified Dust Ensure the drive remains dust free check that the heatsink and drive fan are not gathering dust The lifetime of the fan is reduced in dusty environments Moisture Ensure the drive enclosure shows no signs of condensation Enclosure E...

Page 32: ...e lethal AC supply cables and connections DC cables and connections Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is perfor...

Page 33: ...upply for the internal fans on frame sizes C and D see section 4 12 on page 49 For fuse ratings refer to section 4 6 Cable and fuse size ratings on page 38 For further information on EMC filters see section 4 9 3 EMC filter information on page 47 Main AC Supply Semiconductor fuses L1 L2 L3 L1 L2 L3 Isolator E1 E3 L12 L11 F F Line reactor 61 62 63 RLY2 A1 A2 DC fuse for 4Q only Field on off 21 22 2...

Page 34: ...rnal fans on frame sizes C and D see section 4 12 on page 49 For fuse ratings refer to section 4 6 Cable and fuse size ratings on page 38 The transformer must have zero phase delay Main AC Supply Semiconductor fuses L1 L2 L3 L1 L2 L3 Isolator E1 E3 L12 L11 F F Line reactor 61 62 63 RLY2 A1 A2 DC fuse for 4Q only Field on off 21 22 23 24 25 26 27 28 29 30 31 24V Drive enable Line contactor Input po...

Page 35: ...drives Figure 4 4 Location of ground connections on size 2A 2B drives Figure 4 5 Location of ground connections on size 2C 2D drives Where there is a possibility of temporary condensation or corrosion occurring the ground connection should be protected from corrosion by suitable jointing compound Ground loop impedance The ground loop impedance must conform to the requirements of local safety regul...

Page 36: ...cted then the immunity of the drive to high voltage impulses is reduced It is then only suitable for use with supplies having overvoltage category II i e not for connection at the origin of the low voltage supply within a building Figure 4 6 Removing the MOV ground connection on size 1 drives The method for disconnecting the MOV ground connection on size 1 drives is shown below 1 Remove the M4 x 1...

Page 37: ...be used to supplement the drive s own internal 24V when multiple SM Universal Encoder Plus SM Encoder Output Plus SM I O Plus or SM I O 32 modules are being used and the current drawn by these modules is greater than the drive can supply If too much current is drawn from the drive the drive will initiate a PS 24V trip Specification Product voltage variant 480V 575V 690V Maximum nominal supply 480V...

Page 38: ...x 150mm2 2 x 350kcmil with a temperature of 75 C 167 F The power terminals on Mentor MP frame size 2B drives have been designed to accommodate 2 x 240mm2 with a temperature of 90 C 194 F The use of cables sized using the US national electrical code as shown in Table 4 8 requires the use of a terminal adaptor The power terminals on Mentor MP frame size 2C and 2D drives have been designed for use wi...

Page 39: ... a race way or cable for 4 6 current carrying conductors 0 80 derating factor is applied Table 4 9 Auxiliary wiring for size 2 drives Notes for IEC 60364 IEC 60364 5 52 use installation method B2 table A 52 4 for three loaded conductors PVC insulation 30 C and apply derating factor for 40 C from table A 52 14 0 87 for PVC Notes for UL508C Either 60 C or 75 C cable can be used Ampacities as per tab...

Page 40: ... FR22GC69V100 W220911 A70QS Series American Round Fuse A70QS125 4 Q216375 MP75A5R MP105A4 Size 30 Square Body Fuse PC30UD69V160EF M300092 A50QS Series American Round Fuse A50QS175 4 A222663 MP105A5 MP155A4 PC30UD69V200EF N300093 A50QS Series American Round Fuse A50QS250 4 W211251 MP155A5 MP210A4 PC30UD69V315EF Q300095 A50QS Series American Round Fuse A50QS350 4 T215343 MP210A5 MP105A4R Size 70 Squ...

Page 41: ...A4R 20 x 127mm Cylindrical FD20GB100V32T F089498 A70QS Series American Round Fuse A70QS60 4 H219473 MP25A5R MP45A4R 36 x 127mm Cylindrical FD36GC100V80T A083651 A70QS Series American Round Fuse A70QS80 4 X212816 MP45A5R MP75A4R 20 x 127mm Cylindrical FD20GC100V63T x 2 connected in parallel F083656 x 2 connected in parallel A70QS Series American Round Fuse A70QS125 4 Q216375 MP75A5R MP105A4R Size 1...

Page 42: ...0TF W300721 A70QS600 4 Y219993 MP470A5 MP470A6 PC272UD13C700TF X300722 2 x A70QS400 in parallel J214345 x2 MP470A5R MP470A6R MP550A4 PC33UD69V700TF Y300079 A50QS700 4 A70QS700 4 N223181 E202772 MP550A4R PC272UD13C700TF X300722 A70QS700 4 E202772 MP700A4 PC32UD69V1000TF S300074 A50QS900 4 2 x A70QS500 4 in parallel R212282 A218431 x2 MP700A4R PC72UD10C900TF G300869 2 x A70QS500 in parallel A218431 ...

Page 43: ...P700A6 R NH4GG69V800 8 NH4AGG69V800 8 K216554 M222858 A4BQ800 Z219373 MP825A4 R MP825A5 R MP825A6 R NH4GG69V800 8 NH4AGG69V800 8 K216554 M222858 MP900A4R General purpose IEC round body MF76GG69V1250 E302753 A4BQ1000 P216282 MP1200A4 R MP1200A5 R MP1200A6 R A4BQ1200 R216790 MP1850A4 R MP1850A5 R MP1850A6 R MF114GG69V2000 G302755 A4BQ2000 B223101 NOTE Model International USA Description Catalogue nu...

Page 44: ...ications at the boundaries of the drive s operating area Applications which may require an external suppression resistor to be installed have some or all the following characteristics 1 Supplies rated 10kA with less than the recommend line reactance 2 High line to line voltage The recommended external suppressor resistor selections are shown in Table 4 18 Table 4 18 Recommended external suppressor...

Page 45: ...ozi drive screwdriver 2 Remove the bucket suppressor terminal cover Shielded cable should be used for bucket suppressor connections For UL applications the cable should comply with UL1063 in accordance with UL508a For applications where the external suppressor resistance is chosen to be less than the recommended value for reasons of economy it is essential that the resistance is not less than the ...

Page 46: ...o cause interference to other equipment When radio frequency emission must be limited the method used should be chosen to suit the situation 4 9 1 Power drive systems standard Compliance with the EMC standard for power drive systems PDS IEC 61800 3 EN 61800 3 category C3 To meet this standard a standard armature filter and a standard field filter must be installed See Table 4 20 Mentor MP and EMC ...

Page 47: ... circuits are designed for general use within machines and small systems without any special precautions In applications where they may be exposed to high energy voltage surges some special measures may be required to prevent malfunction or damage Surges may be caused by lightning or severe power faults in association with grounding arrangements which permit high transient voltages between nominal...

Page 48: ...communications lead has been designed to connect the drive to IT equipment such as lap top computers and is available from the supplier of the drive See Table 4 23 for details Table 4 23 Isolated serial comms lead details The isolated serial communications lead has reinforced insulation as defined in IEC 60950 for altitudes up to 3 000m N When using the CT EIA232 Comms cable the available baud rat...

Page 49: ...rol cables It is recommended that signal cables should be shielded This is essential for encoder cables and strongly recommended for analog signal cables For digital signals it is not necessary to use shielded cables within a panel but this is recommended for external circuits especially for inputs where a momentary signal causes a change of state i e latching inputs 4 11 4 Grounding hardware The ...

Page 50: ...lect 24 25 26 Relay 2 Source invert 51 52 53 61 62 63 Drive enable 1 Logic select 31 10V User output 1 4 24V User output 1 22 0V common 6 1 3 11 21 23 30 24V External input 1 2 Destination parameter Indicates the parameter which is being controlled by the terminal function Source parameter Indicates the parameter being output by the terminal Mode parameter Analog indicates the mode of operation of...

Page 51: ... 31 A A B B Z Z 0 Encoder _ Arm current MA1 MA2 1 0V common Function Common connection for all external devices 2 24V external input Function To supply the control circuit without providing a supply to the power stage Nominal voltage 24 0Vdc Minimum continuous operating voltage 19 2Vdc Maximum continuous operating voltage 30 0Vdc Minimum start up voltage 21 6Vdc Recommended power supply 60W 24Vdc ...

Page 52: ... Absolute maximum voltage 36V max Equivalent input resistance 100Ω Operating in thermistor input mode Internal pull up voltage 5V Trip threshold resistance 3 3kΩ 10 Reset resistance 1 8kΩ 10 Short circuit detection resistance 50Ω 40 Common to all modes Resolution 10 bit sign Sampling period 250μs if configured with the destination as Pr 1 36 Pr 1 37 Pr 3 19 and Pr 4 08 4ms for all other destinatio...

Page 53: ...e destination as Pr 6 35 or Pr 6 36 4ms for all other destinations 30 0V common Function Common connection for all external devices 31 ENABLE Function Drive enable Type Positive or negative logic digital input Absolute maximum applied voltage range 30V 18V relative to 0V Input threshold 10 0V 0 8V Sampling period 4ms Drive commissioning output Function Instantaneous armature current feedback Type ...

Page 54: ... a single overall shield with individual shield on the thermistor connections is sufficient In these cases all the shields should be connected to ground and 0V at both ends If the 0V is required to be left floating a cable with individual shields and an overall shield must be used Figure 4 21 and Figure 4 22 illustrate the preferred construction of cable and the method of clamping The outer sheath...

Page 55: ...edback cable connections Table 4 27 Encoder types Pr 3 38 Fb07 0 77 setting Description Ab 0 Quadrature incremental encoder with or without marker pulse Fd 1 Incremental encoder with frequency pulses and direction with or without marker pulse Fr 2 Incremental encoder with forward pulses and reverse pulses with or without marker pulse Cable Cable shield Twisted pair shield Cable shield Twisted pair...

Page 56: ... display The examples are the same for the MP Keypad The exceptions is that the information displayed on the lower row on the SM Keypad is displayed on the right hand side of the top row on the MP Keypad This chapter introduces the user interfaces menu structure and security level of the drive 5 1 Understanding the display There are two types of keypad available for the Mentor MP The SM Keypad has...

Page 57: ...tus Mode Display not flashing Parameter Mode Upper display flashing Edit Mode Character to be edited in lower line of display flashing Change parameter values using keys When returning to Parameter Mode use the keys to select another parameter to change if required To exit Edit Mode press key To enter Parameter Mode press key or Temporary Parameter Mode Upper display flashing Timeout Timeout Timeo...

Page 58: ...us parameter in header block SEt UP diAGnoS inPut Headers triPS SE00 SE13 di01 di14 in01 in10 Coding Attribute X XX Copied Mneu 0 or advanced parameter Bit 1 bit parameter On or OFF on the display Bi Bipolar parameter Uni Unipolar parameter Txt Text the parameter uses text strings instead of numbers SP Spare not used FI Filtered some parameters which can have rapidly changing values are filtered w...

Page 59: ...rence selector SE05 0 27 5 09 Armature rated voltage SE06 0 28 5 07 Motor rated current SE07 0 29 5 08 Base speed SE08 0 30 11 42 Parameter copying SE09 0 31 5 70 Rated field current SE10 0 32 5 73 Rated field voltage SE11 0 33 5 77 Enable field control SE12 0 34 5 12 Autotune SE13 0 35 11 44 Security status SE14 Menu 0 Parameter Description Display 0 36 1 01 Speed reference selected di01 0 37 1 0...

Page 60: ...ter is displayed a further press will cause the display to roll over and show the first parameter When changing between menus the drive remembers which parameter was last viewed in a particular menu and will display that parameter The menus and parameters roll over in both directions Menu 0 Parameter Description Display 0 71 3 26 Speed feedback selector Fb01 0 72 3 51 Tachometer rating V 1000rpm F...

Page 61: ...or control including field regulator 9 9 6 Sequencer and clock 9 9 7 Analog I O 9 9 8 Digital I O 9 9 9 Programmable logic motorized pot and binary sum 9 9 10 Status and trips 9 9 11 General drive set up 9 9 12 Threshold detectors and variable selectors 9 9 13 Position control 9 9 14 User PID controller 9 9 15 Solutions Module set up 9 9 16 Solutions Module set up 9 9 17 Solutions Module set up 9 ...

Page 62: ... to any of the parameters other than Pr 11 44 SE14 0 35 Access Level in any menu Figure 5 8 User security open 5 13 2 Setting user security Enter a value between 1 and 999 in Pr 11 30 and press the button the security code has now been set to this value To activate the security the access level must be set to Loc in Pr 11 44 SE14 0 35 When the drive is reset the security code will have been activa...

Page 63: ...set according to the system requirements This parameter defines the communications protocol used by the 485 comms port on the drive This parameter can be changed via the drive keypad via a Solutions Module or via the comms interface itself If it is changed via the comms interface the response to the command uses the original protocol The master should wait at least 20ms before sending a new messag...

Page 64: ... rpm RO Bi NC PT di02 Pre ramp reference 0 37 1 03 MAX_SPEED_REF rpm RO Bi NC PT di03 Post ramp reference 0 37 1 03 SPEED_MAX rpm RO Bi NC PT di04 Final speed reference 0 39 3 01 SPEED_MAX rpm RO Bi FI NC PT di05 Speed feedback 0 40 3 02 SPEED_MAX rpm RO Bi FI NC PT di06 Speed controller output 0 41 3 04 TORQUE_PRODUCT_ CURRENT_MAX rpm RO Bi FI NC PT di07 Torque demand 0 42 4 03 TORQUE_PROD_ CURRE...

Page 65: ...to the destination drive by SMARTCARDs when the rating of the destination drive is different from the source drive and the file is a parameter file However the value will be transferred if only the current rating is different and the file is a differences from default type file NC Not copied not transferred to or from SMARTCARDs during copying PT Protected cannot be used as a destination US User s...

Page 66: ...0 03 2 11 at the required rate of acceleration Note that larger values produce lower acceleration The rate applies in both directions of rotation Set Pr SE04 Pr 0 25 2 21 at the required rate of deceleration Note that larger values produce lower deceleration The rate applies in both directions of rotation Defines how the value of Pr 1 49 is derived as follows Pr 1 41 to Pr 1 44 and Pr 1 52 can be ...

Page 67: ... loop gains When this operation is performed the drive will estimate the following with respect to the selected motor map and store the values Motor constant Pr 5 15 Continuous proportional gain Pr 4 13 Continuous integral gain Pr 4 14 Discontinuous integral gain Pr 4 34 Back EMF set point Pr 5 59 Armature resistance Pr 5 61 Flux loop I gain Pr 5 72 Spinning autotune for motor saturation break poi...

Page 68: ...d from an option module but the variable length window filter is controlled by Pr x 19 It is not advisable to set the speed feedback filter too high unless it is specifically required for high inertia applications with high controller gains because the filter has a non linear transfer function It is preferable to use the current demand filters see Pr 4 12 or Pr 4 23 as these are linear first order...

Page 69: ...ameters move down one the current trip is put in tr01 Pr 0 51 10 20 and the oldest trip is lost from the bottom of the log Descriptions of the trips are given in Table 13 1 on page 167 All trips are stored including HF trips numbered from 20 to 29 HF trips with numbers from 1 to 16 are not stored in the trip log Any trip can be initiated by the actions described or by writing the relevant trip num...

Page 70: ...tion feedback from the Solutions Module in Solutions Module slot 1 is used to derive the speed feedback for the speed controller and to calculate the motor rotor flux position If a position feedback category Solutions Module is not installed in slot 1 the drive produces an EnC9 trip 2 Slot2 Solutions Module in slot 2 3 Slot3 Solutions Module in slot 3 4 tACHO Tachometer 5 ESt SPEED Estimated speed...

Page 71: ...nt is less than 4mA In modes 3 and 5 the destination parameter is at a value equivalent to 100 0 when the input current is less than 4mA When analog input 3 is in thermistor mode the display indicates the resistance of the thermistor as a percentage of 10kΩ OFF 0 Terminal inactive On 1 Terminal active Fb06 0 76 3 36 Drive encoder supply voltage RW Txt US Ú 5V 0 8V 1 15V 2 24V 3 Ö 5V 0 Fb07 0 77 3 ...

Page 72: ...uld arise from the motor starting unexpectedly The values of the motor parameters affect the protection of the motor The default values in the drive should not be relied upon It is essential that the correct value is entered in Pr 5 07 SE07 0 28 Motor rated current This affects the thermal protection of the motor If the keypad mode has been used previously ensure that the keypad reference has been...

Page 73: ...V 1 15V 2 or 24V 3 If output voltage from the encoder is 5V then the termination resistors must be disabled Pr 3 39 Fb08 0 78 to 0 Drive encoder lines per revolution LPR in Pr 3 34 Fb05 0 75 set according to encoder Drive encoder termination resistor setting in Pr 3 39 Fb08 0 78 0 A A B B Z Z termination resistors disabled 1 A A B B termination resistors enabled Z Z termination resistors disabled ...

Page 74: ...feedback device using Pr 3 26 Fb01 Pr 0 71 For improved estimated speed accuracy and torque control in the field weakening range a rotating autotune is recommended to determine the motor flux characteristics Pr 5 12 SE13 0 34 2 Rotating autotune Mentor MP is able to perform either a static rotating or continuous autotune The motor must be at a standstill before an autotune is enabled A rotating au...

Page 75: ...ncoder lines per revolution LPR in Pr 3 34 Fb05 0 75 set according to encoder Drive encoder termination resistor setting in Pr 3 39 Fb08 0 78 0 A A B B Z Z termination resistors disabled 1 A A B B termination resistors enabled Z Z termination resistors disabled 2 A A B B Z Z termination resistors enabled Tachometer set up Enter Tachometer voltage rating Pr 3 51 Fb02 0 72 V 1000 rpm Tachometer inpu...

Page 76: ...s are included with CTSoft application When help is requested CTSoft links to the parameter in the Mentor MP Advanced User Guide Static autotune Mentor MP is able to perform either a static rotating or continuous autotune The motor must be at a standstill before an autotune is enabled Static autotune for current loop gains When this operation is performed the drive will perform an estimation of Mo...

Page 77: ... resistors disabled 1 A B termination resistors enabled and Z termination resistors disabled 2 A B Z termination resistors enabled Encoder error detection level Pr 3 40 0 No wire break detect 1 Wire break detect on A and B need termination enabled for 5V signals 2 Wire break detect on A B and Z need termination enabled for 5V signals Incremental encoder with frequency and direction or forward reve...

Page 78: ...2 SE13 0 34 2 sets up the field controller for more accurate flux control and open loop speed accuracy The rotating autotune needs to know the motor speed and so a speed feedback device has to be connected to the drive before a rotating autotune can be carried out In some applications a speed feedback device may not be required and so the procedure below allows the user to manually adjust the fiel...

Page 79: ... higher the gain the smaller the speed error for a given load If the proportional gain is too high either the acoustic noise produced by speed feedback quantization becomes unacceptable or the stability limit is reached 8 5 2 Integral gain Ki Pr 3 11 SP02 0 62 and Pr 3 14 The integral gain is provided to prevent speed regulation The error is accumulated over a period of time and used to produce th...

Page 80: ... Kp for applications with very high inertia It should be noted that if high values of Kp are used it is likely that the speed controller output will need to be filtered see Pr 3 42 If the feedback is not filtered it is possible that the output of the speed controller will be a square wave that changes between the current limits causing the integral term saturation system to malfunction 8 6 Current...

Page 81: ...ata When a code is entered into Pr xx 00 and the drive is subsequently reset the drive will carry out the actions listed in Table 9 2 Table 9 2 Transferring data Where yyy indicates the data block number 001 to 999 refer to Table 9 1 for restrictions on data block numbers If the read only flag is set then only codes 6yyy or 9777 are effective 9 3 1 Writing to the SMARTCARD 3yyy Transfer data to th...

Page 82: ...e individual modified menu 0 parameter setting is updated Advanced parameter changes are only saved to the card when Pr xx 00 is set to a 1000 and the drive reset All SMARTCARD trips apply except C Chg If the data block already contains information it is automatically overwritten If the card is removed when Pr 11 42 SE09 0 30 is set to 3 Pr 11 42 SE09 0 30 is then automatically set to nonE 0 When ...

Page 83: ... in Pr 11 38 to Pr 11 40 by increasing or decreasing the data block number set in Pr 11 37 If Pr 11 37 is set to 1000 the checksum parameter Pr 11 40 shows the number of bytes left on the card in 16 byte pages If Pr 11 37 is set to 1001 the checksum parameter Pr 11 40 shows the total capacity of the card in 16 byte pages Therefore for a 4kB card this parameter would show 254 If Pr 11 37 is set to ...

Page 84: ... has the Read Only bit set 181 An attempt has been made to modify a read only SMARTCARD i e erase the card erase a file or create a file A SMARTCARD is read only if the read only flag has been set or the card contains data blocks with numbers from 500 to 999 Attempting to create data blocks with numbers from 500 to 999 will always cause a trip C Err SMARTCARD trip SMARTCARD data is corrupted 182 A...

Page 85: ...ontroltechniques com Table 9 7 SMARTCARD status indications Lower display Description boot A parameter set is being transferred from the SMARTCARD to the drive during power up For further information please refer to section 9 3 4 Booting up from the SMARTCARD on every power up Pr 11 42 SE09 0 30 boot 4 on page 82 cArd The drive is writing a parameter set to the SMARTCARD during power up For furthe...

Page 86: ...Interlocking logic Sequences routines Custom control words 10 3 Limitations Compared with the SM Applications Plus or SM Applications Lite V2 modules when programmed with SYPT the Onboard PLC program has the following limitations The maximum program size is 6080 bytes including header and optional source code The Mentor MP is rated for 100 program downloads This limitation is imposed by the flash ...

Page 87: ...en from which SYPTLite can be selected See the SYPTLite help file for more information regarding using SYPTLite creating ladder diagrams and the available function blocks 10 5 Onboard PLC parameters The following parameters are associated with the Onboard PLC program This parameter is used to start and stop the drive Onboard PLC program The drive Onboard PLC program status parameter indicates to t...

Page 88: ...from a drive to the SMARTCARD when the drive contains no program the block is still created on the SMARTCARD but it will contain no data If this data block is then transferred to a drive the destination drive will then have no Onboard PLC program The smallest SMARTCARD compatible with Mentor MP has a capacity of 4064 bytes and each block can be up to 4064 bytes in size The maximum size of a user p...

Page 89: ... User application menu 2 saved in drive EEPROM 20 User application menu 3 not saved in drive EEPROM 21 Second motor parameters 22 Additional Menu 0 set up 23 Header selections NOTE Coding Attribute X XX Copied Mneu 0 or advanced parameter Bit 1 bit parameter On or OFF on the display Bi Bipolar parameter Uni Unipolar parameter Txt Text the parameter uses text strings instead of numbers SP Spare not...

Page 90: ...nt controller 4 13 4 14 4 34 5 15 Current feedback 4 01 4 02 4 16 4 19 4 20 4 27 4 28 4 29 4 30 4 31 4 32 10 08 10 17 Current limits 4 05 4 06 4 07 4 18 5 07 10 09 Deceleration rates 2 20 2 21 to 2 29 2 04 2 35 to 2 37 2 02 2 08 6 01 Defaults 11 46 Digital I O Menu 8 Digital I O read word 8 20 Digital I O T24 8 01 8 11 8 21 8 31 Digital I O T25 8 02 8 12 8 22 8 32 Digital I O T26 8 03 8 13 8 23 8 ...

Page 91: ... 40 8 50 8 60 Reset 10 33 8 02 8 22 10 34 10 35 10 36 10 01 S ramp 2 06 2 07 Security code 11 30 11 44 Serial comms 11 23 to 11 26 Skip speeds 1 29 1 30 1 31 1 32 1 33 1 34 1 35 SMARTCARD 11 36 to 11 40 11 42 Software version 11 29 11 34 Speed controller 3 10 to 3 17 3 20 3 21 Speed feedback 3 02 3 03 Speed feedback drive 3 26 3 27 3 28 3 29 3 31 3 42 3 52 3 55 3 56 3 57 3 58 Speed reference selec...

Page 92: ...ith the speed feedback selector Pr 3 26 Fb01 0 71 and the ELPR set for the position feedback device SPEED_MAX 10000 0rpm Maximum speed This maximum is used for some speed related parameters in menu 3 To allow headroom for overshoot etc the maximum speed is twice the maximum speed reference SPEED_MAX 2 x MAX_SPEED_REF MAX_RAMP_RATE MAX_RAMP_RATE_M2 3200 000 Maximum ramp rate If Pr 1 06 SE02 0 23 Pr...

Page 93: ...0 10 drive 720 575 10 drive 860 690 10 drive 1025 For 4 quadrant drives maximum armature voltage Vac x 1 15 QUADRANT_MAX Quadrant maximum 0 for a 2 quadrant drive 1 for a 4 quadrant drive POWER_MAX 9999 99kW Maximum power in kW The maximum power has been chosen to allow for the maximum power that can be output by the drive with maximum DC output voltage and maximum controlled current Therefore POW...

Page 94: ...Preset reference select Keypad reference select Precision reference select LOCAL REMOTE Menu 8 Level of reference selected Reference offset Reference offset mode select Reference selector Reference selected indicator 1 49 1 14 1 09 1 04 Reference percentage trim 1 38 1 01 Analog reference Preset reference Keypad reference Precision reference 0 XX 0 XX Key Read write RW parameter Read only RO param...

Page 95: ...er 1 10 1 05 1 13 Pre filter reference Pre ramp reference Maximum speed clamp Minimum speed clamp Maximum reversespeed Negative minimum speed select Reference enabled indicator Reverse selected indicator Skip speed 1 Reference in skip speed band indicator Velocity feed forward reference Feed forward selected indicator 1 12 x 1 1 39 1 40 1 08 1 06 1 07 1 07 1 06 1 06 1 06 1 06 1 07 1 06 1 07 1 11 S...

Page 96: ... reference fine 0 0 to 0 099 rpm 0 000 RW Uni US 1 20 Precision reference update disable OFF 0 or On 1 OFF 0 RW Bit NC 1 21 Preset reference 1 MAX_SPEED_REF rpm 0 0 RW Bi US 1 22 Preset reference 2 RW Bi US 1 23 Preset reference 3 RW Bi US 1 24 Preset reference 4 RW Bi US 1 25 Preset reference 5 RW Bi US 1 26 Preset reference 6 RW Bi US 1 27 Preset reference 7 RW Bi US 1 28 Preset reference 8 RW B...

Page 97: ...Installation Electrical installation Getting started Basic parameters Running the motor Optimization SMARTCARD operation Onboard PLC Advanced parameters Technical data Diagnostics UL information Mentor MP User Guide 97 Issue 3 www controltechniques com ...

Page 98: ... 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 0 1 1 1 Acceleration rate select bits 2 11 Acceleration rate 1 2 12 Acceleration rate 2 2 13 Acceleration rate 3 2 14 Acceleration rate 4 2 15 Acceleration rate 5 2 16 Acceleration rate 6 2 17 Acceleration rate 7 2 18 Acceleration rate 8 Acceleration rates 1 8 1 50 3 4 1 2 7 5 6 Preset reference selected indicator 2 19 Jog acceleration rate 1 13 Jog selected indica...

Page 99: ... features on page 140 section in the Mentor MP User Guide 2 06 S Ramp enable 2 07 S Ramp acceleration limit Ramp control N t N t Deceleration Forward Decel rate Reverse Decel rate 2 02 Ramp enable Deceleration rate select bits 2 37 1 50 Preset reference selected indicator 2 29 Jog deceleration rate 1 13 Jog selected indicator 2 38 Inertia compensation torque d dt 2 20 Deceleration rate selector 2 ...

Page 100: ...19 Jog acceleration rate RW Uni US 2 20 Deceleration rate selector 0 to 9 0 RW Uni US 2 21 Deceleration rate 1 SE04 0 25 0 to MAX_RAMP_RATE s Pr 1 06 OR Pr 2 39 5 000 RW Uni US 2 22 Deceleration rate 2 RW Uni US 2 23 Deceleration rate 3 RW Uni US 2 24 Deceleration rate 4 RW Uni US 2 25 Deceleration rate 5 RW Uni US 2 26 Deceleration rate 6 RW Uni US 2 27 Deceleration rate 7 RW Uni US 2 28 Decelera...

Page 101: ...rpm Analog reference resolution The analog input has a maximum resolution of 14bits plus sign The resolution of the reference from analog inputs 2 or 3 is 10bits plus sign Analog feedback resolution The resolution for both Armature voltage and tachogenerator feedback is 10bit plus sign Accuracy With encoder feedback the absolute speed accuracy depends on the accuracy of the crystal used with the d...

Page 102: ...tion level 3 42 Drive encoder filter 3 48 3 52 Tacho speed 5 04 Estimated speed 3 51 Tachometer voltage rating 3 53 Tachometer input mode Drive tachometer input 3 45 3 44 Any unprotected variable parameter 3 46 Drive encoder reference Drive encoder reference scaling Drive encoder reference destination Speed feedback percentage 3 58 3 28 3 29 Drive encoder revolution counter Drive encoder position ...

Page 103: ... to 5 5 RW Txt US 3 27 Drive encoder speed feedback Fb09 0 79 10 000 0 rpm RO Bi FI NC PT 3 28 Drive encoder revolution counter 32 768 revolutions RO Bi FI NC PT 3 29 Drive encoder position 0 to 65 535 1 216 ths of a revolution RO Uni FI NC PT 3 31 Drive encoder marker position reset disable OFF 0 or On 1 OFF 0 RW Bit US 3 32 Drive encoder marker flag RW Bit NC 3 33 Drive encoder turn bits 0 to 16...

Page 104: ...arameters The maximum current is 1 5 x drive rating Figure 11 4 Menu 4 logic diagram CURRENT_LIMIT_MAX Maximum current Motor rated current 100 3 04 4 08 4 09 5 07 4 05 Motoring Regenerating Current limits Symmetrical Motor rated current Speed loop output Torque reference offset Torque reference Speed over ride level Coiler uncoiler speed over ride level 4 01 Torque mode selector 4 11 4 10 Torque r...

Page 105: ...tive indicator Menu 5 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings Torque to current conversion Current demand filter 1 4 12 Current demand filter 2 4 23 Slew rate limit 4 33 Continuous Kp gain 4 13 Continuous Ki gain 4 14 Discontinuous Ki gain 4 34 Current controller Menu 5 Menu 5 4 18 10 17 4 ...

Page 106: ...ontroller Ki gain 50 RW Uni RA US 4 15 Thermal time constant 0 to 3000 0 89 0 RW Uni US 4 16 Thermal protection mode 0 to 1 0 RW Bit US 4 18 Overriding current limit 0 to TORQUE_PROD_CURRENT_MAX RO Uni NC PT 4 19 Overload accumulator 0 to 100 0 RO Uni NC PT 4 20 Percentage load USER_CURRENT_MAX RO Bi FI NC PT 4 22 Inertia compensation enable OFF 0 or On 1 OFF 0 RW Bit US 4 23 Current demand filter...

Page 107: ...nstallation Electrical installation Getting started Basic parameters Running the motor Optimization SMARTCARD operation Onboard PLC Advanced parameters Technical data Diagnostics UL information Mentor MP User Guide 107 Issue 3 www controltechniques com ...

Page 108: ...R drop 5 61 Armature resistance 4 02 Filtered current magnitude 5 53 Back emf 5 59 Back emf set point 1 5 08 Base speed Voltage error to error conversion 3 02 Speed feedback 5 68 5 69 Minimum flux Maximum flux X 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals Compensation factor 6 55 Contactor enable DC contactor 5 14 A1 A2 MA1 MA2 A1 A2 MA1 MA2 5 16 A...

Page 109: ...gain Flux loop 5 54 Flux feedback 5 56 Field current feedback Rated field compensation factor 5 29 Motor saturation breakpoint 1 5 30 Motor saturation breakpoint 2 5 74 Flux calculator 5 81 Field thermal time constant 5 82 Field overload accumulator Field overload calculation 100 Flux feedback 5 54 Percentage voltage demand 5 57 5 67 Field economy level Menu 6 1 5 75 Field voltage mode select 5 65...

Page 110: ...rect firing angle Power calculation 4 02 Armature current 5 15 Motor constant 5 25 Disable adaptive control 5 26 Continuous autotune 5 32 Motor torque per amp General 5 07 Motor rated current 5 09 Armature rated voltage 5 12 Autotune 5 45 Slave bridge request status 5 43 Armature mode 5 44 Bridge request output 5 46 Slave bridge request status 5 47 Slave bridge request status Quadrant select 5 21 ...

Page 111: ... unlock 0 to 999 RW Uni NC PT 5 52 IR drop ARMATURE_VOLTAGE_MAX Vdc RO Bi FI NC PT 5 53 Back emf RO Bi FI NC PT 5 54 Flux feedback 150 RO Bi FI NC PT 5 55 Flux demand 120 RW Bi FI NC PT 5 56 Field current feedback di09 0 44 50 00 A RO Bi FI NC PT 5 57 Percentage voltage demand 150 0 RO Bi FI NC PT 5 58 Field firing angle 0 to 180 0 RO Uni FI NC PT 5 59 Back emf set point 0 to ARMATURE_VOLTAGE_MAX ...

Page 112: ...me before filter change due Enable 6 15 6 20 6 21 Power up time 6 22 6 23 Run time 5 03 Motor power 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown at their default settings 6 43 0 1 Jog reverse Run Forward Reverse Run reverse Jog forward Run forward Drive enable Control word Control word enable 6 35 6 36 Limit switch 2 Lim...

Page 113: ...C PT PS 6 24 Energy meter MWh 9999 MWh RO Bi NC PT PS 6 25 Energy meter kWh 999 kWh RO Bi NC PT PS 6 26 Running cost 32000 RO Bi FI NC PT 6 27 Time before filter change due 0 to 30 000 hrs RO Uni NC PT PS 6 28 Select clock for trip log time stamping OFF 0 or On 1 OFF 0 RW Bit US 6 29 Hardware enable RO Bit NC PT 6 30 Sequencing bit Run forward OFF 0 RW Bit NC 6 31 Sequencing bit Jog RW Bit NC 6 32...

Page 114: ... Any variable parameter 7 19 Analog output 1 source parameter 7 20 Analog output 1 scaling 7 21 Analog output 1 mode selector Analog output 1 Any variable parameter 7 22 Analog output 2 source parameter 7 23 Analog output 2 scaling 7 24 Analog output 2 mode selector 7 09 Analog input 1 invert x 1 7 01 Analog input 1 7 02 Analog input 2 x 1 7 17 Analog input 3 invert 7 13 Analog input 2 invert Anal...

Page 115: ...0 00 to 22 99 Pr 1 37 RW Uni PT US 7 15 Analog input 3 mode in01 0 81 0 to 9 Eur 8 USA 6 RW Txt US 7 16 Analog input 3 scaling 0 to 40 000 1 000 RW Uni US 7 17 Analog input 3 invert OFF 0 to On 1 OFF 0 RW Bit US 7 18 Analog input 3 destination Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 7 19 Analog output 1 source Pr 3 02 RW Uni PT US 7 20 Analog output 1 scaling 0 000 to 40 000 1 000 RW Uni US 7 21 Ana...

Page 116: ... bit parameter 8 23 x 1 x 1 8 13 8 03 8 29 Open collector output 8 30 8 29 Open collector output 8 30 10 33 Drive reset 6 30 Run forward I O polarity select I O polarity select T24 digital I O 1 T24 digital I O 1 state 8 31 T24 output select Any unprotected bit parameter Any bit parameter 8 21 T24 digital I O 1 source destination x 1 x 1 8 11 T24 digital I O 1 invert 8 01 8 29 I O polarity select ...

Page 117: ...select 0 XX 0 XX Key Read write RW parameter Read only RO parameter Input terminals Output terminals This logic diagram shows parameters at their default settings 8 25 T28 digital input 5 destination Any unprotected bit parameter x 1 8 15 T28 digital input 5 invert T28 digital input 5 state 8 05 8 29 1 41 Analog input 1 input 2 select I O polarity select T28 digital input 5 8 10 Drive enable mode ...

Page 118: ...nformation 118 Mentor MP User Guide www controltechniques com Issue 3 Figure 11 11 Menu 8 logic diagram cont Destination Any bit parameter I O state Start Key 5V On Destination Any bit parameter I O state Reverse Key 5V On Toggle enable Pr 8 52 8 27 Relay source Relay source invert Any bit parameter x 1 Relay state Drive Healthy 8 60 Relay source Relay source invert Any bit parameter x 1 Relay sta...

Page 119: ...4095 RO Uni NC PT 8 21 T24 digital I O 1 source destination Pr 0 00 to 22 99 Pr 10 06 RW Uni DE PT US 8 22 T25 digital I O 2 source destination Pr 10 33 RW Uni DE PT US 8 23 T26 digital I O 3 source destination Pr 6 30 RW Uni DE PT US 8 24 T27 digital input 4 destination Pr 6 32 RW Uni DE PT US 8 25 T28 digital input 5 destination Pr 1 41 RW Uni DE PT US 8 26 T29 digital input 6 destination Pr 6 3...

Page 120: ...9 05 Function 1 input 1 invert Any bit parameter x 1 9 06 Function 1 input 2 source parameter 9 07 Function 1 input 2 invert 9 08 Function 1 output invert 9 09 Function 1 delay x 1 Function 1 output indicator 9 01 Any unprotected bit parameter 9 20 Function 2 destination parameter Any bit parameter x 1 9 14 Function 2 input 1 source parameter 9 15 Function 2 input 1 invert Any bit parameter x 1 9 ...

Page 121: ...sum logic output value Any unprotected bit parameter 9 33 Binary sum logic destination parameter Σ 9 24 Motorized pot output scale 9 25 Motorized pot destination parameter 9 23 Motorized pot rate Any unprotected variable parameter 9 27 Motorized pot down 9 26 Motorized pot up M 9 03 Motorized pot output indicator 9 22 Motorized pot bipolar select 9 21 9 28 Motorized pot reset to zero Motorized pot...

Page 122: ...T US 9 17 Logic function 2 source 2 invert OFF 0 or On 1 OFF 0 RW Bit US 9 18 Logic function 2 output invert RW Bit US 9 19 Logic function 2 delay 25 0s 0 0 RW Bi US 9 20 Logic function 2 destination Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 9 21 Motorized pot mode 0 to 3 2 RW Uni US 9 22 Motorized pot bipolar select OFF 0 or On 1 OFF 0 RW Bit US 9 23 Motorized pot rate 0 to 250s 20 RW Uni US 9 24 Mot...

Page 123: ...5 0s 1 0 RW Uni US 10 36 Hold drive ok until last attempt OFF 0 or On 1 OFF 0 RW Bit US 10 38 User trip 0 to 255 0 RW Uni NC 10 40 Status word 0 to 32767 RO Uni NC PT 10 41 Trip 0 time Years Days 0 to 9 364 Years Days RO Uni NC PT PS 10 42 Trip 0 time Hours Minutes 0 to 23 59 Hours Minutes RO Uni NC PT PS 10 43 Trip 1 time Hours Minutes 0 to 600 00 Hours Minutes RO Uni NC PT PS 10 44 Trip 2 time H...

Page 124: ...atus mode timeout 0 to 250s 240 RW Uni US 11 42 Parameter copying SE09 0 30 0 to 4 0 RW Txt NC 11 44 Security status SE14 0 35 0 to 2 0 RW Txt PT US 11 45 Select motor 2 parameters OFF 0 or On 1 OFF 0 RW Bit US 11 46 Defaults previously loaded 0 to 2 Eur or USA 0 RO Txt PT US 11 47 Drive Onboard Application Lite Ladder Program Enable 0 to 2 2 RW Uni US 11 48 Drive Onboard Application Lite Ladder P...

Page 125: ...1 x 1 12 06 Threshold Detector 1 output invert 12 01 Threshold Detector 1 output indicator 12 05 Threshold Detector 1 hysteresis Any unprotected bit parameter 12 07 Threshold Detector output destination parameter 1 Any variable parameter 12 23 Threshold Detector 2 input source 12 24 Threshold Detector 2 threshold level Threshold Detector 2 Threshold Detector 2 x 1 12 26 Threshold Detector 2 output...

Page 126: ... Variable selector 2 input 2 source Variable selector 2 input 2 scaling Variable selector 2 output indicator Variable selector 2 output destination 12 12 12 11 Variable Selector 1 Variable selector 1 mode Variable selector 1 control 12 10 12 15 Any variable parameter 12 08 12 13 Variable selector 1 input 1 source Variable selector 1 input 1 scaling 12 09 12 14 Variable selector 1 input 2 source Va...

Page 127: ...is 1 i r o 1 11 Reference on LAT i o r OR Brake apply speed delay 12 46 10 02 Drive active Post brake release delay 12 47 12 40 Brake release 2 03 6 08 Hold zero speed Ramp hold 12 48 Brake apply delay Enable position controller during brake release 12 49 13 10 Position control mode 1 5 54 Flux feedback 4 01 Lower current threshold 12 43 _ 5 70 _ 12 41 Brake control enable 12 50 Field active Exter...

Page 128: ...ld detector 2 source Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 12 24 Threshold detector 2 level 0 to 100 00 0 00 RW Uni US 12 25 Threshold detector 2 hysteresis 0 to 25 00 RW Uni US 12 26 Threshold detector 2 output invert OFF 0 or On 1 OFF 0 RW Bit US 12 27 Threshold detector 2 destination Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 12 28 Variable selector 2 source 1 RW Uni PT US 12 29 Variable selector 2 ...

Page 129: ...nstallation Electrical installation Getting started Basic parameters Running the motor Optimization SMARTCARD operation Onboard PLC Advanced parameters Technical data Diagnostics UL information Mentor MP User Guide 129 Issue 3 www controltechniques com ...

Page 130: ...6 Slot 2 17 04 17 05 17 06 Slot 3 13 20 13 21 13 22 Local reference 13 23 Local reference disable 13 04 Position controller reference source x 1 13 06 Position reference invert 13 07 13 08 Ratio x 1 13 19 Relative jog reverse 13 18 Relative jog enable 13 17 Relative jog reference Δ Position _ 13 16 Position error reset 13 05 Δ Position Position controller feedback source _ 13 13 Orientation positi...

Page 131: ...window Orientation position complete 13 01 13 02 13 03 Position loop error Position loop enabled 1 6 08 Hold zero speed 13 10 Position controller mode 1 01 1 39 Speed reference selected Velocity feed forward 1 40 Velocity feed forward select 1 03 Pre ramp reference Menu 2 Ramp Control 2 01 Post ramp reference 13 09 Position controller P gain 13 12 Position controller speed clamp 3 22 Hard speed re...

Page 132: ...0 Position controller mode 0 to 6 0 RW Uni US 13 11 Absolute mode enable OFF 0 or On 1 OFF 0 RW Bit US 13 12 Position controller speed clamp 0 to 250 150 RW Uni US 13 13 Orientation position reference 0 to 65535 0 RW Uni US 13 14 Orientation acceptance window 0 to 4096 256 RW Uni US 13 15 Orientation position complete OFF 0 or On 1 RO Bit NC PT 13 16 Position error reset OFF 0 or On 1 OFF 0 RW Bit...

Page 133: ...nstallation Electrical installation Getting started Basic parameters Running the motor Optimization SMARTCARD operation Onboard PLC Advanced parameters Technical data Diagnostics UL information Mentor MP User Guide 133 Issue 3 www controltechniques com ...

Page 134: ... Figure 11 19 Menu 14 logic diagram 14 19 14 02 14 20 14 03 14 21 14 04 14 07 _ 14 22 14 09 10 01 14 08 Any variable parameter Any variable parameter Any variable parameter Any bit parameter Main reference source parameter PID Main reference PID reference source parameter PID reference PID feedback source parameter PID feedback PID enable Drive normal indicator Optional PID enable source parameter...

Page 135: ... 16 is set to a non Pr xx 00 and unprotected destination parameter 14 10 14 11 14 12 14 17 14 13 14 14 14 18 14 01 14 15 14 16 Any unprotected variable parameter PID derivative gain PID integral gain PID proportional gain PID hold integrator enable PID output high limit PID output low limit PID symmetrical limits enable PID controller output PID output scale factor PID output destination parameter...

Page 136: ... 14 08 PID enable OFF 0 or On 1 OFF 0 RW Bit US 14 09 PID optional enable source Pr 0 00 to 22 99 Pr 0 00 RW Uni PT US 14 10 PID P gain 0 to 4 000 1 000 RW Uni US 14 11 PID I gain 0 to 4 000 0 500 RW Uni US 14 12 PID D gain 0 to 4 000 0 000 RW Uni US 14 13 PID upper limit 0 to 100 00 100 00 RW Uni US 14 14 PID lower limit 100 00 100 00 RW Bi US 14 15 PID scaling 0 to 4 000 1 000 RW Uni US 14 16 PI...

Page 137: ...te times for all dumb Solutions Modules installed For example if a module with 4ms update time and a module with 8ms are installed to the drive then the combined update time for the time critical parameters of each module is 12ms In the parameter tables the update time added by the type of module is given for example 4ms for the SM Encoder Plus or 8ms for the SM I O Plus When parameters are saved ...

Page 138: ... integer 32 768 to 32 767 0 RO Bi NC 18 11 to 18 30 Application menu 1 read write integer 32 768 to 32 767 0 RW Bi US 18 31to 18 50 Application menu 1 read write bit OFF 0 or On 1 0 RW Bit US Parameter Range Ú Default Ö Type 19 01 Application menu 2 power down saved integer 32 768 to 32 767 0 RW Bi NC PS 19 02 to 19 10 Application menu 2 read only integer 32 768 to 32 767 0 RO Bi NC 19 11 to 19 30...

Page 139: ...00 0 50 RW Uni RA US 21 12 Discontinuous current controller Ki gain 0 to 4000 200 RW Uni RA US 21 13 Continuous current controller Kp gain 0 to 4000 100 RW Uni RA US 21 14 Continuous current controller Ki gain 0 to 4000 50 RW Uni RA US 21 15 Motor 2 active OFF 0 or On 1 RO Bit NC PT 21 16 Thermal time constant 0 to 3000 0 89 0 RW Uni US 21 17 Speed controller Kp gain 0 00 to 6 5535 1 rad s 0 0300 ...

Page 140: ...32 Start stop logic modes Pr 6 04 and Pr 6 40 Catch a spinning motor Pr 6 09 Position modes Pr 13 10 1 14 SE05 0 26 Reference selector RW Txt NC US Ú A1 A2 0 A1 Pr 2 A2 Pr 2 Pr 3 PAd 4 Prc 5 Pad rEF 6 Ö A1 A2 0 1 15 Preset reference selector RW Uni NC US Ú 0 to 9 Ö 0 Table 11 5 Active reference Pr 1 14 SE05 0 26 Pr 1 15 Digital input T28 Digital input T29 Pr 1 49 Pr 1 50 Active reference State Fun...

Page 141: ...e value of this parameter refers to switches TM0 to TM3 on Menu 4 diagram When this parameter is set to 1 2 or 3 the ramps are not active while the drive is in the run state When the drive is taken out of the run state but not disabled the appropriate stopping mode is used It is recommended that coast stopping or stopping without ramps are used However if ramp stop mode is used the ramp output is ...

Page 142: ...d forward The drive operates under speed control but a torque value may be added to the output of the speed controller This can be used to improve the regulation of systems where the speed loop gains need to be low for stability 11 22 4 Current limit tapers With some motors the commutation limit of the motor requires that the maximum armature current be reduced at higher speeds the current limit t...

Page 143: ...26 or T27 will become active If Pr 6 04 has been set to a value of 0 to 3 then setting Pr 6 04 to 4 does not automatically reconfigure terminals T25 T26 and T27 to their default functions To return terminals T25 T26 and T27 to their default functions one of the following operations should be performed Drive defaults should be restored See section 5 9 Restoring parameter defaults on page 61 for det...

Page 144: ...d forward from a source other than the reference position the feed forward system can be made inactive i e Pr 13 10 2 or 4 The external feed forward can be provided via Menu 1 from any of the frequency speed references However if the feed forward level is not correct a constant position error will exist Relative jogging If relative jogging is enabled the feedback position can be made to move relat...

Page 145: ...ble overload as detailed in the Mentor MP Advanced User Guide Figure 12 1 can be used to determine the maximum overload duration available for overloads between 100 and 150 For example the maximum overload available for a period of 60 seconds is 124 Figure 12 1 Maximum overload duration available Overload of 150 for 30s is available up to a maximum of 10 repetitions per hour Model AC input current...

Page 146: ...ssue 3 12 1 3 Drive derating for extended ambient operation Figure 12 2 Mentor MP size 1A derating for extended ambient operation Figure 12 3 Mentor MP size 1B derating for extended ambient operation 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 0 10 20 30 40 50 60 Ambient temperature C MP75Av R MP45Av R MP25Av R Permissible output current A 100 110 120 130 140 150 160 170 180 190 200 210 220 0...

Page 147: ...r MP size 2B derating for extended ambient operation 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 0 10 20 30 40 50 60 Ambient temperature C MP550A4 R MP470A5 R MP470A6 R MP350A4 R MP350A5 R MP350A6 R Permissible output current A MP420A4 R No derating necessary 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 750 760 770 780 ...

Page 148: ... 148 Mentor MP User Guide www controltechniques com Issue 3 Figure 12 6 Mentor MP Size 2C and 2D derating for extended ambient operation The derating graphs show the derating required for worst case conditions 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 0 10 20 30 40 50 60 Ambient temperature C MP1850A4 R MP1850A5 R MP1850A6 R MP1200A4 R MP1200A5 ...

Page 149: ...tems standard EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods Table 12 7 Minimum required line inductance for a typical application 50 ripple content 1 The above assumes the supply has 1 5 impedance 2 Assumes a minimum supply rating of 5kA and a maximum rating of 60kA 12 1 10 Temperature humidity and cooling method Ambient temperatu...

Page 150: ...C 60068 2 29 Test Eb Severity 18g 6ms half sine No of Bumps 600 100 in each direction of each axis Random vibration test Testing in each of three mutually perpendicular axes in turn Referenced standard IEC 60068 2 64 Test Fh Severity 1 0 m s 0 01 g Hz ASD from 5 to 20 Hz 3 dB octave from 20 to 200 Hz Duration 30 minutes in each of 3 mutually perpendicular axes Sinusoidal vibration test Testing in ...

Page 151: ...rent When using reduced cable sizes the branch circuit protection fuse rating needs to be reduced in line with the cable size selected The following table shows typical cable sizes based on USA and International standards assuming 3 conductors per raceway conduit an ambient temperature of 40 C 104 F and applications with high output current ripple content Table 12 11 Typical cable sizes for size 1...

Page 152: ...n a race way or cable for 4 6 current carrying conductors 0 80 derating factor is applied Table 12 14 Auxilliary wiring for size 2 drives Notes for IEC 60364 IEC 60364 5 52 use installation method B2 Table A 52 4 for three loaded conductors PVC insulation 30 C and apply derating factor for 40 C from Table A 52 14 0 87 for PVC Notes for UL508C Either 60 C or 75 C cable can be used Ampacities as per...

Page 153: ...4R FR22GC69V100 W220911 A70QS Series American Round Fuse A70QS125 4 Q216375 MP75A5R MP105A4 Size 30 Square Body Fuse PC30UD69V160EF M300092 A50QS Series American Round Fuse A50QS175 4 A222663 MP105A5 MP155A4 PC30UD69V200EF N300093 A50QS Series American Round Fuse A50QS250 4 W211251 MP155A5 MP210A4 PC30UD69V315EF Q300095 A50QS Series American Round Fuse A50QS350 4 T215343 MP210A5 MP105A4R Size 70 S...

Page 154: ...MP105A5R MP155A4R Size 121 Square Body D121GC75V250TF Q085252 A70QS Series American Round Fuse A70QS250 4 L217406 MP155A5R MP210A4R Size 122 Square Body D122GC75V315TF M085249 A70QS Series American Round Fuse A70QS350 4 M211266 MP210A5R NOTE Model Description German DIN80 Blade German DIN110 Blade Style American Blade Style French Flat End Style Catalogue number Ref number Catalogue number Ref num...

Page 155: ...30TF W300721 A70QS600 4 Y219993 MP470A5 MP470A6 PC272UD13C700TF X300722 2 x A70QS400 in parallel J214345 x2 MP470A5R MP470A6R MP550A4 PC33UD69V700TF Y300079 A50QS700 4 A70QS700 4 N223181 E202772 MP550A4R PC272UD13C700TF X300722 A70QS700 4 E202772 MP700A4 PC32UD69V1000TF S300074 A50QS900 4 2 x A70QS500 4 in parallel R212282 A218431 x2 MP700A4R PC72UD10C900TF G300869 2 x A70QS500 in parallel A218431...

Page 156: ...554 M222858 A4BQ800 Z219373 MP825A4 R MP825A5 R MP825A6 R NH4GG69V800 8 NH4AGG69V800 8 K216554 M222858 MP900A4R General purpose IEC round body MF76GG69V1250 E302753 A4BQ1000 P216282 MP1200A4 R MP1200A5 R MP1200A6 R A4BQ1200 R216790 MP1850A4 R MP1850A5 R MP1850A6 R MF114GG69V2000 G302755 A4BQ2000 B223101 NOTE Model International USA Description Catalogue number Ref number Description Catalogue numb...

Page 157: ...P45A5 FE Type BS88 fuse 80 80FE MP75A4 MP75A5 EET Type BS88 fuse 140 140EET MP105A4 MP105A5 FEE Type BS88 fuse 160 160FEE MP155A4 MP155A5 FM Type BS88 fuse 250 250FM MP210A4 MP210A5 FMM Type BS88 fuse 400 400FMM Model Fuse type Rating V Rating A Catalogue number MP25A4 FWH series American round fuse 500Vac 40 FWH 40 MP45A4 70 FWH 70 MP75A4 125 FWH 125 MP105A4 175 FWH 175 MP155A4 250 FWH 250 MP210A...

Page 158: ...drives Model Fuse type Rating V Rating A Catalogue number MP25A4R FWJ series American round fuse 1000Vac 40 FWJ 40A MP25A5R AC fuse provides protection MP45A4R FWJ series American round fuse 1000Vac 70 FWJ 70A MP45A5R AC fuse provides protection MP75A4R FWJ series American round fuse 1000Vac 125 FWJ 125A MP75A5R AC fuse provides protection MP105A4R FWJ series American round fuse 1000Vac 175 FWJ 17...

Page 159: ...WH Series Fuse FWH 700A MP550A4R 2 x Size 3 Square Body DIN 43 653 in parallel 170M8616 1000V 800A FWJ Series Fuse FWJ 800A MP700A4 Size 1 Square Body Flush End 170M4419 700V 900A FWP Series Fuse FWP 900A 1000V 1000A FWJ Series Fuse FWJ 1000A 500V 1000A FWH Series Fuse FWH 1000A MP700A4R Size 3 Square DIN 43 653 Fuse 170M6147 1000V 1000A FWJ Series Fuse FWJ 1000A MP700A5 MP700A6 Size 2 Square Body...

Page 160: ...4500SP MP1850A6 MP1850A5R MP1850A6R Model Description Catalogue number Alternative 1 Alternative 2 Description Catalogue number Description Catalogue number MP350A4R 1000V 550A US Square Body Fuse 170M8536 1000V 600A North American Fuse FWJ 600 700Vac 450A FWP Series Fuse FWP 450A MP420A4R 1000V 800A North American Fuse FWJ 800 700Vac 600A FWP Series Fuse FWP 600A MP550A4R 1000V 900A Square Body E...

Page 161: ... 200A bolt type 20 282 20 200 20 282 21 200 MP210A4 R MP210A5 R 315 URB 000 690Vac 315A bolt type 20 282 20 315 20 282 21 315 Model Fuse type Rating V Rating A Description Part number Auxiliary NH 000 knife blade 690Vac 10 NH 000 gG 690Vac 10A 20 477 13 10 MP25A4 MP25A5 35 NH 000 gG 690Vac 35A 20 477 13 35 MP45A4 MP45A5 NH 00 knife blade 63 NH 00 gG 690Vac 63A 20 209 13 63 MP75A4 MP75A5 100 NH 00 ...

Page 162: ...719 31 450 MP470A5 MP470A6 2 x 1250V SQB3 350A in parallel 20 780 31 350 20 733 31 350 20 739 31 350 MP350A5R MP350A6R 1250V SQB1 450A 20 760 31 450 20 713 31 450 20 719 31 450 MP470A5R MP470A6R 2 x 1250V SQB3 350A in parallel 20 780 31 350 20 733 31 350 20 739 31 350 MP700A4 690V SQB1 900A 20 660 31 900 20 610 31 900 20 617 31 900 MP825A4 2 x 690V SQB2 630A in parallel 20 670 31 630 20 620 31 630...

Page 163: ...0 MP700A4 R 500Vac 800A gG NH knife blade 690Vac 800A gG NH knife blade 20 006 13 800 20 225 13 800 MP700A5 R MP700A6 R 690Vac 800A gG NH knife blade 20 225 13 800 MP825A4 R MP825A5 R MP825A6 R 690Vac 800A gG NH knife blade 20 225 13 800 MP900A4 R 500Vac 1250A gG NH knife blade 20 006 13 1250 MP1200A4 R 500Vac 1250A gG NH knife blade 20 006 13 1250 NOTE Model Description International USA Part num...

Page 164: ...0A4 R MP1850A5 R MP1850A6 R Model Connection type Torque setting All Plug in terminal block 0 5 Nm 0 4 lb ft Model Connection type Torque setting All Terminal block 0 5 Nm 0 4 lb ft Model Connection type Torque setting All M8 stud 10 Nm 7 4 lb ft Model Connection type Torque setting Size 2A M10 stud 15 Nm 11 06 lb ft Size 2B M12 stud 30 Nm 22 12 Ib ft Size 2C Size 2D Standard Type of immunity Test...

Page 165: ...ng The first environment is one that includes residential premises It also includes establishments directly connected without intermediate transformers to a low voltage power supply network which supplies buildings used for residential purposes The second environment is one that includes all establishments other than those directly connected to a low voltage power supply network which supplies bui...

Page 166: ... be greater than 66Amps It is essential that line reactors be connected between the filter terminals and the power input terminals as shown in Figure 4 1 Failure to observe this requirement could result in destruction of the thyristors Model Manufacturers part number Schaffner armature standard Schaffner armature high performance Epcos armature high performance Schaffner standard field filter Epco...

Page 167: ...nosis other than through the use of the diagnostic features described in this chapter If a drive is faulty it must be returned to an authorized Control Techniques distributor for repair WARNING Keypad display Comms code No Trip 3 AOC Trip type UV undervolts Drive status tripped Trip Status Alarm Status Healthy Status Status Mode Flashing Trip status Non flashing Normal status Trip Diagnosis AOC In...

Page 168: ...p SMARTCARD has the Read Only bit set 181 Enter 9777 in Pr xx 00 to allow SMARTCARD Read Write access Ensure the drive is not writing to data locations 500 to 999 on the card C rtg SMARTCARD trip The voltage and or current rating of the source and destination drives are different 186 Parameter data or default difference data is being transferred from a SMART card to the drive but the current and o...

Page 169: ...peed feedback in estimated speed mode refer to running a motor section checking speed feedback Carry out a rotating autotune Fbr The polarity of the feedback tachogenerator or encoder is incorrect 160 Check that the feedback devices are connected correctly FdL No current in the field supply circuit 168 Check that the field controller Pr 5 77 SE12 0 33 is enabled For the internal field controller c...

Page 170: ...re fault return drive to supplier It AC I2t on drive output current Refer to Pr 4 16 20 Ensure the load is not jammed sticking Check the load on the motor has not changed O ht1 Drive overheat thyristor junction based on thermal model 21 Reduce ambient temperature Reduce overload cycle O ht2 Heatsink over temperature 22 Check enclosure drive fans are still functioning correctly Check enclosure vent...

Page 171: ...ve parameters in the EEPROM are corrupt 36 Indicates that the power was removed when user parameters were being saved The drive will revert back to the user parameter set that was last saved successfully Perform a user save Pr xx 00 to SAVE and reset the drive to ensure this trip does or occur the next time the drive is powered up SCL Drive RS485 serial comms loss to remote keypad 30 Reinstall the...

Page 172: ...of 23 is being written to user trip Pr 10 38 t032 Reserved 32 See diagnosis for t002 t032 to t033 Reserved 32 to 33 See diagnosis for t002 t038 to t039 Reserved 38 to 39 See diagnosis for t002 t040 to t089 User trip 40 to 89 See diagnosis for t023 t099 User trip defined in 2nd processor Solutions Module code 99 This solutions module program must be interrogated to find the cause of this trip A val...

Page 173: ... autotune 14 Check that the motor is not spinning when a static autotune is carried out tunE5 No field current detected during autotune 15 Reset Pr 5 70 SE10 0 31 to nameplate value and re autotune motor tunE6 Cannot achieve rated back emf during autotune 16 Reset Pr 5 70 SE10 0 31 to nameplate value and re autotune motor tunE7 Rotating autotune initiated with Estimated speed selected 17 Connect a...

Page 174: ...r 209 SL2 dF 18 tunE 161 167 t161 t167 210 SL3 HF 19 t019 168 FdL 211 SL3 tO 20 It AC 169 FOC 212 SL3 Er 21 O ht1 170 SL 213 SL3 nF 22 O ht2 171 S OLd 214 SL3 dF 23 t023 172 S OV 215 SL rtd 24 th 173 th Err 216 t216 25 thS 174 PLL Err 217 229 HF17 HF29 26 O Ld1 175 C Prod 27 O ht3 176 t176 28 cL2 177 C Boot 29 cL3 178 C BUSy 30 SCL 179 C Chg 31 EEF 180 C Optn 32 33 t032 t033 181 C RdO 34 Pad 182 C...

Page 175: ...alarm level see Pr 7 04 OVLd Motor overload The motor I2 t accumulator Pr 4 19 in the drive has reached 75 of the value at which the drive will be tripped and the load on the drive is motor rated current Pr 5 07 SE07 0 28 Autotune Autotune in progress The autotune procedure has been initialised Auto and tunE will flash alternatively on the display CLt Current limit is active Indicates that current...

Page 176: ...e current limit parameters motoring current limit regen current limit and symmetrical current limit entered as percentage and the motor rated current parameter entered in amperes The duration of the overload is dependant on motor thermal time constant variable up to a maximum of 3000 seconds The default overload protection is set such that the product is capable of 150 of the current value entered...

Page 177: ...ressor terminals cover on size 2C and 2D 45 Figure 4 13 Protection circuit for an external suppression resistor 46 Figure 4 14 Surge suppression for digital and unipolar inputs and outputs 48 Figure 4 15 Surge suppression for analog and bipolar inputs and outputs 48 Figure 4 16 Serial communications port 48 Figure 4 17 Fitting of grounding bracket 49 Figure 4 18 Grounding of signal cable shields u...

Page 178: ...r access levels 62 Table 6 1 Pre defined sub block parameters 64 Table 7 1 Minimum control connection requirements for each control mode 72 Table 9 1 SMARTCARD data blocks 81 Table 9 2 Transferring data 81 Table 9 3 Rating dependent parameters 82 Table 9 4 Pr 11 38 types and modes 83 Table 9 5 Pr 11 38 actions 84 Table 9 6 Trip conditions 84 Table 9 7 SMARTCARD status indications 85 Table 11 1 Men...

Page 179: ...gs for semiconductor fusing 164 Table 12 38 Mentor MP size 2 drive thyristor I2 t ratings for semiconductor fusing 164 Table 12 39 Drive control status relay and encoder terminal data 164 Table 12 40 Drive auxiliary and machine armature terminal data 164 Table 12 41 Drive power stage terminals 164 Table 12 42 Drive power stage terminals on size 2 drives 164 Table 12 43 Immunity compliance 164 Tabl...

Page 180: ...0 Items supplied with the drive 12 M Menu 01 Speed reference 94 Menu 02 Ramps 98 Menu 03 Speed feedback speed control 101 Menu 04 Torque and current control 104 Menu 05 Motor and field control 108 Menu 06 Sequencer and clock 112 Menu 07 Analog I O 114 Menu 08 Digital I O 116 Menu 09 Programmable logic motorized pot and binary sum 120 Menu 10 Status and trips 123 Menu 11 General drive set up 124 Me...

Page 181: ... 175 Stop 5 Surge immunity of control circuits long cables and connections outside a building 47 Surge suppression for analog and bipolar inputs and outputs 48 Surge suppression for digital and unipolar inputs and outputs 48 T Temperature 149 Terminal sizes 28 Thermal protection 5 Thermistor 71 Threshold detectors 125 Torque control 104 141 Torque control with speed override 141 Torque feed forwar...

Page 182: ...0476 0000 03 ...

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