Emerson Keystone OM3 - EPI2 Installation, Operation And Maintenance Manual Download Page 1

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Installation, Operation and Maintenance Manual

EBPRM-0096-EN Rev. 0

May 2022

Keystone OM3 - EPI2

Local Interface Module

Summary of Contents for Keystone OM3 - EPI2

Page 1: ...Installation Operation and Maintenance Manual EBPRM 0096 EN Rev 0 May 2022 Keystone OM3 EPI2 Local Interface Module ...

Page 2: ...May 2022 Installation Operation and Maintenance Manual VCIOM 01496 EN Rev 0 Notes This page intentionally left blank ...

Page 3: ... Operate the Actuator 9 Section 5 OM3 Wiring Diagram OM3 Wiring Diagram 10 Section 6 Identification 6 1 Water Dust Proof Version 11 6 2 Label for Application In Water Dust Proof Areas 11 6 3 Explosion Proof Version 12 6 4 ATEX Label for Application in Hazardous Areas 12 Section 7 Safety Instructions 7 1 Foreword 13 7 2 General Safety Instructions 13 7 3 Check for Right Application 13 7 4 Applicabl...

Page 4: ...May 2022 Installation Operation and Maintenance Manual VCIOM 01496 EN Rev 0 Notes This page intentionally left blank ...

Page 5: ...ities Selection of Local Remote actuator control through the selector lockable in both positions Open Close command through the non intrusive pushbuttons Actuator position indication by means of 2 LEDs NOTE For decommissioning instructions please refer to the relevant section in Installation Operation and Maintenance Manual for Keystone EPI2 electric actuator WARNING EPI2 actuator must be electric...

Page 6: ...t visible Special attention must be paid under this condition to avoid any damages or injuries to people working close to the valve Keystone will not accept any responsibility for damages or injuries caused by an improper use of your Bluetooth PDA or PC WARNING It is assumed that the installation configuration commissioning maintenance and repair works are carried out by qualified personnel and ch...

Page 7: ...face module onto the EPI2 actuator proceed as follows Ensure that all the parts received with the OM3 are available see Figure 1 Figure 1 OM3 kit for EPI2 actuator Pos Q ty Description 1 1 Local Interface module 2 4 Screws for connecting connector Table 1 Gather the right tools for the assembly a 5 mm Allen key and a screwdriver as shown in Figure 2 Figure 2 Tools for installing OM3 kit 1 2 ...

Page 8: ...re cover see Figures 3 You will see the terminal board inside the actuator Remove the ground cable from the cover in the enclosure The position of the connections is shown on the yellow label that you will find inside the cover just removed see Figure 4 Figure 3 Removing terminal board enclosure cover Figure 4 Electrical connections WARNING Pay attention not to damage the joint surfaces of the cov...

Page 9: ...g the ground kit screw toothed washer Figure 5 Grounding the Local Interface Take the 4 screws for connecting the Local Interface black connector to the terminal board in pos 28 29 30 31 see Figure 6 and wiring diagram and connect it with the screwdriver shown in Figure 7 Figure 6 Position of the Local Interface connector on the terminal board Figure 7 Connecting the Local Interface connector ...

Page 10: ...ee Figure 9 Figure 8 OM3 kit connected to the EPI2 terminal board Figure 9 Fixing the local interface onto the EPI2 actuator NOTE Please note that the design of the Local Interface black connector has been engineered to allow the installation in one way only Due to the special design it is not possible to reverse the connection of the 4 cables to the terminal board and it is not possible to make a...

Page 11: ...OM3 Selection of Local Remote actuator control through the selector lockable in both positions Local actuator control OPEN CLOSE mcommand through the non intrusive pushbuttons Actuator position indication by means of 2 LEDs green and red Figure 10 Table 2 Pos Description 1 2 position lockable selector switch 2 OPEN push button 3 CLOSE push button 4 OPEN position and correct with maneuver indicatin...

Page 12: ... OFF Actuator stopped in completely OPEN position OFF ON Actuator stopped in completely CLOSED position OFF Flashing Actuator running in CLOSING direction Flashing OFF Actuator running in OPENING direction ON ON Actuator stopped in INTERMEDIATE position NOTES It is possible to invert LEDs color so red color for OPEN position and maneuver green color for CLOSE position and maneuver To do this see c...

Page 13: ...ctuator basic configuration is as requested by your application bring the 2 position selector to LOCAL and control the actuator by OPEN and CLOSE pushbuttons The actuator can be driven to the desired position by pressing and holding the OPEN or CLOSE pushbutton When the pushbutton is released the motor is de energized and stops Once you have reached the fully open or fully closed positions the act...

Page 14: ...R LOCAL SELECTOR RELAY Output contacts Note 3 Optional module 3 3 Contacts shown in intermediate position CLC1 CLC2 end of travel signalling in CLOSING Contacts shown in intermediate position OPC1 OPC2 end of travel signalling in OPENING 4 Output contact rating 240 V AC 5 A 30 V DC 5 A 120 V DC 0 5 A 5 Control commend rating 24 to 120 V AC or V DC Control signal minimum duration 600 ms Total curre...

Page 15: ... on the label as follows IP 66 68 NEMA 4 4X 6 according to NEMA 250 6 2 Label for Application In Water Dust Proof Areas Marking description Figure 13 A Manufacturer logo B Product model C Nominal output torque value D Product code E Serial number F Stroking time range G Power supply data H Max current absorption in ampere at 24 V DC I Environmental data L Actuator duties M Weatherproof protection ...

Page 16: ...n a hazardous area as defined by the applicable rules it is mandatory to check whether the actuator nameplates indicate their suitability to a hazardous area and the appropriate protection degree Maintenance and repair works must be carried out by qualified personnel and checked by responsible specialists 6 4 ATEX Label for Application in Hazardous Areas Figure 14 A Manufacturer logo B Product mod...

Page 17: ...th OM3 are produced by Biffi Italia and identified by Product designation EPI2 XXX OM3 For the general Instructions relevant to the Installation Operation and Configuration Maintenance and Troubleshooting the base Instruction and Operating Manual must be used The Electrical Actuators EPI2 OM3 are designed in accordance with the applicable International Rules and Specifications but in any case the ...

Page 18: ...U EMC Directive 7 5 Terms and Conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications Except when differently specified the warranty period in one year from the date of installation by the first user or eighteen months from the date of shipment to the first user whichever occurs first No warranty is given for products which have...

Page 19: ...079 14 IEC 60079 17 and or other national standards 8 3 Instructions for the Intrinsically Safe Enclosures NOTE The installation and maintenance of Electric Actuators EPI2 with OM3 must be carried out in accordance to the applicable rules regarding the electrical installations in hazardous area other than mines classified as Zone 1 gas IEC 60079 10 IEC 60079 14 IEC 60079 17 and or other national s...

Page 20: ...nce action C Keep the external surface clean if the Electrical Actuators are installed in a dusty environment the specification stated in IEC 61241 14 be followed ensuring in particular that the dust layer does not exceed 5 mm D Check the condition of cable connection and mounting bolts any loose connection must be amended 9 2 Repairs of Intrinsically Safe Parts WARNING In case the maintenance sho...

Page 21: ...Installation Operation and Maintenance Manual VCIOM 01496 EN Rev 0 May 2022 Notes This page intentionally left blank ...

Page 22: ...dow Business Estate East P O Box 6908 Greenstone 1616 Modderfontein Extension 5 South Africa T 27 11 451 3700 EUROPE Holland Fasor 6 Székesfehérvár 8000 Hungary T 36 22 53 09 50 Strada Biffi 165 29017 Fiorenzuola d Arda PC Italy T 39 0523 944 411 www emerson com EBPRM 0096 EN 2022 Emerson All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co KeystoneTM is a ma...

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