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© 2011 Emerson Climate Technologies
Printed in the U.S.A.

AE8-1384 R1

Application Engineering

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Once the module has locked out the compressor, 

a power cycle or Modbus reset command will be 

required to clear the lockout.

Code 3 – Short Cycling
The module will 

fl

 ash the red 

Alert

 LED three times 

indicating the compressor is locked out due to short 

cycling.  A Code 3 

Alert

 will open the M2-M1 contacts. 

Code 3 will be enabled when the "Short Cycling" 

dipswitch (#10) is "on" or in the "up" position and the 

compressor has exceeded the number of short cycles 

con

fi

 gured by the user in a 24 hour period. Once the 

module has locked out the compressor, a power cycle 

or Modbus reset command will be required to clear 

the lockout.

Code 4 – Scroll High Temperature
The module will 

fl

 ash the red 

Alert

 LED four times 

indicating the scroll NTC circuit is less than 2.4K 

Ohms.  A Code 4 

Alert

 will open the M2-M1 contacts.  

The 

Alert

 will reset after 30 minutes and the M2-

M1 contacts will close if the resistance of the scroll 

NTC circuit is higher than 5.1K Ohms.  The module 

will lockout the compressor if the number of Code 

Alerts 

exceeds the user con

fi

 gurable number of 

Code 4 events within a 24 hour period.  Once the 

module has locked out the compressor, a power cycle 

or Modbus reset command will be required to clear 

the lockout.

Code 5 – Reserved for Future Use

Code 6 – Missing Phase 
The module will 

fl

 ash the red 

Alert

 LED six times 

indicating a missing phase in one of the three leads 

to the compressor.  A Code 6 

Alert

 will open the M2-

M1 contacts.  The 

Alert

 will reset after 5 minutes and 

the M2-M1 contacts will close if the missing phase 

condition is not present. The module will lockout the 

compressor after 10 consecutive Code 6 

Alerts

.  

Once the module has locked out the compressor, 

a power cycle or Modbus reset command will be 

required to clear the lockout.

Code 7 – Reverse Phase
The module will 

fl

 ash the red 

Alert

 LED seven times 

indicating a reverse phase in two of the three leads 

to the compressor.  A Code 7 

Alert

 will open the M2-

M1 contacts. The module will lockout the compressor 

after one Code 7 

Alert

. A power cycle or Modbus 

reset command will be required to clear the lockout.

Code 8 – Reserved For Future Use

Code 9 – Module Low Voltage
The module will 

fl

 ash the red 

Alert

 LED nine times 

indicating low module voltage (see

 Table 2

) on the 

T2-T1 terminals for more than 5 seconds.  A Code 

Alert 

will open the M2-M1 contacts. The 

Alert

 will 

reset after 5 minutes and the M2-M1 contacts will 

close if the T2-T1 voltage is above the reset value 

in 

Table 2

.

Please see 

Table 6

 for a summary of 

Warning

 and 

Alert 

codes and troubleshooting information.

Resetting Alert Codes

Resetting 

Alert

 codes can be accomplished in two 

different ways. First, 

Alert 

codes can be reset manually 

by cycling power to the module (disconnect T2 or T1 

for 5 seconds). The second way to reset 

Alert 

codes 

is to send a Modbus reset command from the master 

controller. 

If the fault that initiated the 

Alert

 code is absent after 

one of the above resets is performed, the 

Alert

 code will 

be cleared and CoreSense will allow normal operation. 

If the fault is still present after the reset is performed the 

fault code will continue to be displayed via the green  

or red 

fl

 ashing LED.

COMMISSIONING
Communications

Programming knowledge and a familiarity with 

Modbus will be required by the system designer 

to use the communications features of CoreSense 

Communications. CoreSense Communications 

has opto-isolated RS485 for the physical layer. The 

communication protocol is Standard Modbus and 

Emerson Climate Technologies Modbus. CoreSense 

Communications will act as the Modbus slave, while 

the master will be implemented in a system controller, 

PC software, or any other equivalent external device. 

Use of the communications feature of CoreSense 

Communications allows the master access to much of 

the data that resides in the CoreSense Communications 

module. Emerson Climate Technologies Modbus has 

six message categories:

1.  Device ID Messages
2.  CoreSense Status Messages
3.  CoreSense History Status Messages
4. Con

fi

 guration Messages

5. Command 

Messages

6.  Firmware Update Messages

CoreSense status, con

fi

 guration, history, and device 

information messages available to the master include 

those listed in 

Table 4

Summary of Contents for CopeLand CoreSense 571-0064-05

Page 1: ... Product Specifications 4 Installation Mounting 4 Terminal Description and Basic Field Wiring 4 Dielectric Hipot Testing 5 Operation Warning Codes 5 Alert Lockout Codes 5 Resetting Alert Codes 6 Commissioning Communications 6 DIP Switch Configuration 7 Jumper Setting 7 PC Interface Software 7 Service Field Service 8 Troubleshooting 8 TABLE OF CONTENTS Section Page Section Page Tables Module Part N...

Page 2: ...tained throughout the lifetime of the compressor You are strongly advised to follow these safety instructions Safety Icon Explanation DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous si...

Page 3: ...ils Personal safety equipment must be used Failure to follow these warnings could result in serious personal injury BURN HAZARD Do not touch the compressor until it has cooled down Ensure that materials and wiring do not touch high temperature areas of the compressor Use caution when brazing system components Personal safety equipment must be used Failure to follow these warnings could result in s...

Page 4: ...tions modules are not intended to be used as field retrofits for other motor protection modules that may have been previously used with Copeland Scroll compressors The motor and scroll thermistor circuits are configured differently for Copeland Scroll with CoreSense Communications and are not compatible with motor protection modules that were previously used Copeland Scroll compressors equipped wi...

Page 5: ...ning LED one time indicating the module has not communicated with the master controller for longer than 5 minutes Once communication is reinitiated the Warning will be cleared Code 2 Reserved For Future Use Code 3 Short Cycling The module will flash the green Warning LED three times indicating the compressor has short cycled more than 48 times in 24 hours A short cycle is defined as compressor run...

Page 6: ... M1 contacts The module will lockout the compressor after one Code 7 Alert A power cycle or Modbus reset command will be required to clear the lockout Code 8 Reserved For Future Use Code 9 Module Low Voltage The module will flash the red Alert LED nine times indicating low module voltage see Table 2 on the T2 T1 terminals for more than 5 seconds A Code 9 Alert will open the M2 M1 contacts The Aler...

Page 7: ...gs 2 Switch 6 defines the communication baud rate for the CoreSense Communications module If the switch is off the baud rate is 19200 If the switch is on the baud rate is 9600 The baud rate of each CoreSense Communications module should be set to match the master controller baud rate 3 Switch 7 defines the communications parity The default parity setting for the CoreSense Communications module is ...

Page 8: ...its are similar to those of other Copeland Scrolls with one exception the scroll thermistor is a negative temperature coefficient NTC type thermistor This means that as the discharge temperature increases the resistance of the thermistor decreases The motor has positive temperature coefficient PTC type thermistors as the motor temperature increases so does the resistance of the thermistor chain To...

Page 9: ... 230 VAC 50 HZ Allowable Voltage Range 18 30 VAC 85 265 VAC T2 T1 Low Voltage Trip 18 VAC 85 170 VAC T2 T1 Low Voltage Reset 19 VAC 95 185 VAC Power Consumption 5 VA 5 VA M1 M2 Contact Rating 2 5A Max 2 5A Max Motor Temperature Trip Resistance 4 5KΩ 4 5KΩ Open Motor Thermistor Trip Resistance 220KΩ 220KΩ Shorted Motor Thermistor Trip Resistance 100Ω 100Ω Motor Temperature Reset Resistance 2 75KΩ 2...

Page 10: ...8 bytes 380 Alarm Code 1 2 381 Input and Output status 4 4 385 Scroll Temperature Value 2 2 387 Spare Temperature Value 2 2 389 Pilot Voltage Value 2 2 Unused 117 bytes 400 Ten most recent alarms with time stamp 40 60 428 Compressor run history with cumulative count 11 20 433 Compressor start history with cumulative count 19 20 446 Short Cycle history with cumulative count 11 20 Unused 30 bytes 46...

Page 11: ...odified 18 36 138 Compressor serial number 12 24 144 Application code 3 6 147 Temperature code 4 8 14B Refrigerant code 7 14 152 Functional Configuration 2 2 154 Compressor run time to count as short cycle 1 2 155 Scroll High Temp Trip 2 2 157 Scroll High Temp Reset 2 2 159 No of Events to Phase Loss Lockout 1 2 15A No of Events to Oil Lubrication Temp Lockout 1 2 15B Oil Lubrication Temp Trip 2 2...

Page 12: ...count as short cycle 1 2 Range 1 min to 6 min 155 Scroll High Temp Trip 2 2 Range 110 deg C to 150 deg C 157 Scroll High Temp Reset 2 2 Note Reset set point value should be always Trip set point value 30 deg C 159 No of Events to Phase Loss Lockout 1 2 Range 4 to 24 15A No of Events to Oil Lubrication Temp Lockout future 1 2 Range 4 to 24 15B Oil Lubrication Temp Trip future 2 2 Range 110 deg C to...

Page 13: ...ve lost communications with each other for more than 5 minutes When communications are confirmed 1 Check the control wiring 2 Verify dipswitch 8 is on Green Flash Code 2 Future Use N A N A N A Green Flash Code 3 Short Cycling Run time of less than 1 minute number of short cycles exceeds 48 in 24 hours 48 short cycles in 24 hours 1 Check system charge and pressure control setting 2 Adjust set point...

Page 14: ...ller 3 Install anti short cycling control Red Flash Code 4 Scroll High Temperature Ω 2 4K Lockout if the number of Alerts exceeds the number configured by the user in 24 hours Interrupt power to T2 T1 or perform Modbus reset command 1 Check system charge and superheat 2 Check system operating conditions 3 Check for abnormally low suction pressure Red Flash Code 5 Future Use N A N A N A Red Flash C...

Page 15: ... 1384 R1 Application Engineering B U L L E T I N Figure 1 CoreSense Communications Module Figure 2 Required OEM Wiring Dip Switches CoreSenseTM B GND A Communications if used Unit Control Circuit M2 M1 T2 T1 L1 L2 L3 24 VAC or 120 240 VAC Phase A Phase B Phase C ...

Page 16: ...SING DETECTION PHASES PHASEN UEBERWACHUNG DIP SWITCHES LED S TEMP SENSORS 4 USE COPPER CONDUCTORS ONLY USE MINIMUM 75º C WIRE FOR AMPACITY DETERMINATION USE THIS EQUIPMENT ON A GROUNDED SYSTEM ONLY PRIMARY SINGLE PHASE FAILURE PROTECTION IS PROVIDED PROTECTOR MODULE AND OPTIONAL CRANKCASE HEATER MUST BE CONNECTED ONLY TO THEIR RATED VOLTAGE OVERCURRENT PROTECTION DEVICE RATING AND TYPE MUST BE IN ...

Page 17: ... PTC CIRCUIT SCROLL NTC CIRCUIT COMMON CONNECTION FOR FUTURE USE Figure 4 Thermistor Circuit Cable 9600 Even Networked PTC NTC TE Enable Baud Rate Parity Communication Thermistor Configuration Short Cycle Protection 19200 No Parity Standalone PTC Only TW Disable Node Address 1 to 32 See Figure 6 LSB MSB 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 On Off ...

Page 18: ...n the U S A AE8 1384 R1 Application Engineering B U L L E T I N Switch 1 2 3 4 5 On Off Switch 1 2 3 4 5 On Off 23 22 31 30 29 28 27 26 25 24 Switch 1 2 3 4 5 On Off 11 14 18 17 16 15 21 20 19 13 12 10 7 8 9 4 5 6 3 2 1 0 Figure 6 Modbus Addressing ...

Page 19: ...ht to modify the designs or specifications of such products at any time without notice Emerson Climate Technologies Inc does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson Climate Technologies Inc product remains solely with the purchaser and end user Figure 7 PC Interface Wiring CoreSense Isolate...

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