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EmergoPlus PowerXtreme XS20, User Manual

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EmergoPlus PowerXtreme XS20 User Manual Download Page 14

 

 
User manual MPPT Solar charge controller PowerXtreme XS20 

 

E18-XS20-EN00            

www.emergoplus.com          

Page 14 of 44 

▪

 

Always  observe  the  safety  recommendations  of  the 
manufacturer.  

 

2.4  

Wiring specifications 

Wiring  and  installation  methods  must  meet  the  national  and  local 
electrical specifications.  

The  specifications  of  the  wiring  of  the  battery  and  the  load  must  be 
selected in accordance with the rated currents, refer to the following table 
for wiring specifications: 

Model  

Rated 
charging 
current  

Rated 
discharge 
current  

Diameter 
battery 
cable 
(mm²)  

Diameter 
charge 
cable 
(mm²) 

XS20 

20A  

20A  

≥

4 

≥

4 

Image 5. Prescribed cable diameter 

 

 

 

 

Summary of Contents for PowerXtreme XS20

Page 1: ...User manual MPPT Solar charge controller PowerXtreme XS20 EmergoPlus BV Informaticastraat 20 NL 4538 BT Terneuzen Tel 31 85 2018 158 www emergoplus com info emergoplus com...

Page 2: ...s product has been developed using the most modern technologies and quality systems We assure you that we make every effort to ensure trouble free operation so that you are happy with your purchase Ou...

Page 3: ...1 Explanation of safety instructions 12 2 2 General instructions 12 2 3 Installation precautions 13 2 4 Wiring specifications 14 3 Description and functioning 15 3 1 LED indicators 15 3 2 Function con...

Page 4: ...ng 33 8 Technical parameters 34 8 1 Electrical parameters 34 8 2 Standard settings 35 8 3 12V system efficiency 37 8 4 24V System efficiency 37 9 BT 1 Bluetooth Connector Optional 38 9 1 General 38 9...

Page 5: ...king technology This will always monitor the maximum power point if the solar panel is partly in the shade or partly dysfunctional The charger can be set for the following types or batteries gel batte...

Page 6: ...follow this point they do not get the maximum capacity of the solar panel But a solar charger with MPPT technology will continuously monitor the maximum power point to get the maximum quantity of ene...

Page 7: ...perature and light intensity the maximum power point will vary significantly Our MPPT charger will adjust the parameter settings based on the conditions so that the system will always function close t...

Page 8: ...p charging curve for the charging of the battery A full charging process includes A consistent current charging B consistent voltage charging and C floating charging The charging curve as shown below...

Page 9: ...harger will charge the battery with maximum MPPT Solar energy capacity When the battery voltage reaches the pre set value charging at consistent voltage will start B consistent voltage CV charging Dur...

Page 10: ...ing As a rule the boost charging takes approximately 2 hours Users can adjust the pre defined values of duration and boost voltage point for lead batteries to suit their own needs When the time set ha...

Page 11: ...battery the system is not able to continuously stabilise the battery voltage at a consistent level the charger will start a timing process and after 3 hours when the battery voltage reaches the set va...

Page 12: ...ith the charger unless you have carefully read this manual The charger does not have internal parts that require maintenance or service You are not permitted to open the charger or disassemble it with...

Page 13: ...erous situations 2 3 Installation precautions Be very careful when positioning the battery When working with open lead acid batteries always wear safety glasses In case of contact with battery acid ri...

Page 14: ...nstallation methods must meet the national and local electrical specifications The specifications of the wiring of the battery and the load must be selected in accordance with the rated currents refer...

Page 15: ...present status of the battery Consumer indicator Indication of the load On Off and status Error indicator Indication whether the charger is functioning normally Solar panel indicator No Diagram Indica...

Page 16: ...hing a cycle of 2s on and 1s off Battery discharged too far Fast flashing a cycle of 0 2s on and 0 1s off Over voltage of the battery Consumer indicator Indicator status Load status Off Load disconnec...

Page 17: ...w emergoplus com Page 17 of 44 3 2 Function control buttons Up PGUP increase the value of the parameter setting Down PGDN decrease the value of the parameter setting Back Back to previous menu without...

Page 18: ...t up the 4 battery charging indicators will successively start to flash and after the self inspection the LCD screen will be started and the battery voltage level will be displayed This is a fixed vol...

Page 19: ...XS20 EN00 www emergoplus com Page 19 of 44 3 3 2 Main menu Hoofdscherm Gebruiker voltage Laadstroom Main screen Error code Charge current Solar voltage SOC Battery Voltage Battery Charge capacity Char...

Page 20: ...Light time control 1 to 14 hours When sunlight appears the voltage of the solar panel will be higher than where there is no light and after a delay the charger will activate the charging The load wil...

Page 21: ...5 In the main menu press the Set button to activate or deactivate the charging 3 5 System parameter settings In order to reach the parameter settings you must press the Set button for a few moments On...

Page 22: ...settings see table 3 Parameter setting reference table No Item in screen Description Parameter range Standard setting 1 Type or Bat Battery type User Lead acid Maintenance free Gel Li Maintenance free...

Page 23: ...r manual MPPT Solar charge controller PowerXtreme XS20 E18 XS20 EN00 www emergoplus com Page 23 of 44 recovery voltage 7 LOW VOL DISC Diep discharge voltage 9 0 to 17 0V 11 0V Table 3 Parameter settin...

Page 24: ...ual EN Download Optional 1 Bluetooth module BT 1 Take all the components carefully out of the packaging and check whether all parts are present in accordance with the parts list 4 2 Mounting MPPT Sola...

Page 25: ...ARNING Solar panels can generate extremely high voltages in the open circuit Be very careful during the mounting process of the wires WARNING During installation of the charger ensure that enough air...

Page 26: ...ventilated mounting location Step 2 Place the drilling template in the correct position and mark the attachment points with a pen Drill 4 mounting holes on the 4 marked points and place the screws Ste...

Page 27: ...rger Connect the temperature sensor only for lead batteries The plug in connector 8 see image 10 and the screw eye on the battery pole If applicable connect the RS232 communication cable of the option...

Page 28: ...tensity the battery indicator on the charger will light up or flash and charging of the battery will commence After the successful connection of the battery and the solar panel you finally connect the...

Page 29: ...ery rather than to the controller output terminals NOTE In case no additional external temperature sensor was connected to the controller the battery temperature will remain at 25 C NOTE Install the b...

Page 30: ...User manual MPPT Solar charge controller PowerXtreme XS20 E18 XS20 EN00 www emergoplus com Page 30 of 44 Image 9 Operating buttons and connections 5 Operation 1 2 3 4 7 8 5 9 10 11 12 13 14 15...

Page 31: ...he charger will reduce the capacity of the solar panel until below the nominal capacity in order to prevent excessively high currents damaging the charger Battery reversed polarity protection If the b...

Page 32: ...rcuit of the load When the load is short circuited the charger protection will intervene After a delay the charger will attempt to activate the load again This protection can be operated to a maximum...

Page 33: ...any corrosion occurred is the cable insulation worn Repair or replace the cabling if necessary Check whether the LED indicators are functioning in accordance with their role Note any failures and dis...

Page 34: ...V Maximum PV open circuit voltage 100 25 C 90 25 C V Maximal power point voltage range Battery voltage 2 to 75 V Charging nominal current 20 A Nominal load 20 A Max capacitive load capacity 10000 uF...

Page 35: ...ameters of various types of battery Set voltage Battery type Sealed lead acid battery Gel lead acid battery Flooded lead acid battery Lithiu m battery User defined Overvoltage disconnection voltage 16...

Page 36: ...5s 5s 1 30s Equalizing charge duration 120 minute s 120 minute s 0 600 minutes Equalizing charge interval 30 days 0 days 30 days 0 250 days 0 indicates turning off equalizing charge function Boost cha...

Page 37: ...ge voltage boost charge voltage floating charge voltage boost charge recovery voltage Overvoltage disconnection voltage Overvoltage disconnection recovery voltage 8 3 12V system efficiency 8 4 24V Sys...

Page 38: ...essly monitor data of the solar charger range up to 15 m 9 2 Product specifications 9 3 Mounting Mount the connector in a location that is suitable for you in the sitting area This way you will have o...

Page 39: ...d by power consumption 0 04W Run power consumption 0 05W Communication distance 15 mtr Serial port baud rate 9600bps Communication methods RS232 Connector type RJ12 Dimensions 66 x 51 x 16 mm Operatin...

Page 40: ...User manual MPPT Solar charge controller PowerXtreme XS20 E18 XS20 EN00 www emergoplus com Page 40 of 44 APP Android...

Page 41: ...lashes slowly 3 E2 System overvoltage BAT indicator flashes fast Error indicator on 4 E3 Battery level below voltage Error indicator on 5 E4 Short circuit of the load LOAD indicator flashes fast Error...

Page 42: ...were extensively tested and checked If you do not act in accordance with the instructions and the regulations of this manual damage may occur and or the unit will not comply with our specifications T...

Page 43: ...thin certain voltage limits 2014 30 EU DIRECTIVE 2014 30 EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 26 February 2014 on the approximation of the laws of the Member States related to electroma...

Page 44: ...y equipment Safety Part 1 General requirements and that for the compiling of the technical dossier the following natural or legal person established in the community is authorised Name EmergoPlus BV N...

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