background image

.) 

Pos 

Ref.No. 

1  SOB  000 
2  SOA  000 
3  SOA 000 

4  SOA 000 
5  SOA 000 

010/1 
020/1 
030 
040 

DIN 

Supportschleifapparat 

BENENNUNG 

Kerper 
Riemenschutz 
Motorbolzen 
Riemenscheibe 

070 

Scheibenschutz 

I-

-i----

- -

-

- ---

-

- --

--

- - - -

-

6  SOA 010 
7  SOA 010 
8  A2Z  280 
9  A2Z  280 

000 

G. Schleifpinole

010 
010 
020 

Riemenscheibe
Spannzangenpinole
Spindel

Tool post grinder 

DESCRIPTION 

Housing 

Cover 

Bolt 

Pulley 

Rectifieuse adaptable 

DESIGNATION 

Corps 

Protecteur de courroie 
Boulon d'articulation du moteur 
Poulie du moteur 

Guard 

Protecteur de meule 

�----------- ---- -

Quill 

Broche de rectification assemblee 

Pulley 
Quill 

Poulie de la broche 
Fourreau de la broche 
Broche 

10  A2Z  280 

030 

Verschraubung
Mutter

Tapered arbor 
Screw joint 

Nut 

Ecrou de fermeture 
Ecrou 

11  A2Z  040 

060 

12  ZLG  80  4903 

NA 4903/C 152 NA 
E 13 K7 

Nadell ager
Kugellager

13  ZLG  00 
14  ZAG  21 
15  ZST  06 
16  ZFD  88 

I-

---

A2Z  281 

1307 
0170 

WR17 

Sprengring

0156 

1,5 M6x6 DIN7 

Zylinderstift

0226 

2x2,6 DIN 6888 

Scheibenfeder

- --- - -- - --- - ---- -

-

G. Anzugspindel
Zugrohr

Needle bearing 
Ball bearing 

Spring washer 
Pin 
Key 

--------

Draw bar 
Draw bar 

Roulement 

aiguilles 

Roulement 

billes 

Circlip 
Cheville cylindrique 
Clavette demi-lune 

Tige de rappel assemblee 

Tige de rappel seule 

17  A2Z  280 
18  A2Z  280 

000 
050 
060 

Spannrad

Draw bar wheel 

Volant de serrage 

--1'- - -

19  ZAM  05 
20  ZSR  12 
21  ZST  17 

22  ZST  16 
23  ZMU  31 
24  ZHL  81 
25  SOA 000 
26  SOA 000 
27  A2A 040 
28  A2A 090 
29  A2Z  410 
30  ZSR  84 
31  ZSB  25 
32  zwz  55 
33  ZMO  50 
34  ZME  15 
35  ZME  15 
36  ZME  15 
37  ZME  15 
38  ZLG  62 
39  ZLG  06 
40  ZME  15 
41  ZME  15 
42  ZME  15 
43  ZME  15 
44  ZME  15 

0352 
0630 
0612 
0808 
0800 
0220 

050 
060 
060 
020 
050 

0310 
0320 
0016 

*/1 

0  • 
0004/1 
0005/1 
0000 
0800 
0008 
0000 
0001 

0010 

0009 

45  ZME  15  0007 
46  ZME  15  0002 

47  ZME  15  0003/1 

352x5x3 
M6x30 DIN 912 

M6x12 DIN 417 
AM8x8 DIN 916 
MS DIN 6331 

2x20 DIN 1481 

M3x10 DIN 84 
A3,2 DIN 125 

6200 

608 ELS 

*) Bei Bestellung bitte Spannung angeben. 

--------- - -� -- -- ------------

Keilriemen 

V-belt

Courroie trapezoidale 

lnnensechskantschraube  Allen head screw 

Gewindestift 

Set screw 

Gewindestift 

Set screw 

Sechskantmutter 

Nut 

Spannhulse 

Pin 

Dorn 

Tapered arbor 

Spindel 
Mutter 
Gegenscheibe 
Zyl i nderstift 
Zyl i nderschraube 
Scheibe 

Schleifscheibe 
Motor 
Stator 
Rotor 

Lagerschild 
Lagerschild 

Rillenkugellager 
Rillenkugellager 

Ausgleichscheibe 
Kohleburste 
Kohlenhalter-Kappe 
Schraube 
Filz 

Kondensator 
Dichtung f. Kappe 

Statorgehause 

Tapered arbor 

Nut 
Washer 

Pin 
Flat head screw 

Washer 
Grinding wheel 
Motor 
Stator 
Rotor 
Bearing end plate 
Bearing end plate 
Ball bearing 

Ball bearing 
Washer 
Brush 
Brush cap 

Clamping screw 

Felt washer 

Condensor 

Packing 

Casing of Stator 

Vis BTR 
Vis pointau 
Vis pointau 

Ecrou hexagonal 
Goupille fendue 

Tasseau porte-meule exterieure 
Tasseau porte-meule interieure 
Ecrou 

Contre-flasque 

Tige cylindrique 

Vis t@te cylindrique 

Rondelle plate 
Meule ext6rieure 

Moteur 

I nducteur (stator) 

lnduit (rotor) 

Flasque-palier 
Flasque-pal ier 
Roulement 

billes 

Roulement 

billes 

Rondelles de compensation 

Charbon 

Capuchon de charbon 
Goujon d'assemblage 

Joint en feutre 

Condensateur 

Joint d'etancheite pour le 

capuchon de charbon 

Cage du moteur 

In your orders please indicate voltage. 

A la commande specifier le voltage. 

Summary of Contents for compact 8

Page 1: ...flCD compact B ENGLISH Edition 76 04 Ref Nr EN2 490 Maie1 A 5400 He ___ ELCOMP PTY LTD P O Box 5604 Tel 27 11 238 7996 7 Halfway House Fax 27 86 521 7198 1685 Cell 082 443 3753 E Mail amatt icon co za...

Page 2: ...re it is always closed When working with bars tubes etc which extend beyond the tailstock the protruding rotating part must be covered by a stationary guard Always use a wire hook or similar implement...

Page 3: ...sing the correct speed 13 SIipping clutch 13 Lathe Accessories Universal lathe chuck 14 4 Jaw independent chuck 14 Drill chuck 14 Morse taper arbor 14 Live centre 14 Fixed centre 15 Travelling steady...

Page 4: ...Iides Tailstock Reduction Gear Automatic feed wIth quadrant and 6 change wheels Driving Pin with nut Driver Centre MT3 Centre MT2 Single Tool Holder Clamp Electrical Equipment with motor etc Servicing...

Page 5: ...ld be taken that the location to which the machine is bolted is abso lutely flat and level Care must also be taken that the stand on which the machine is mounted is securely fastened to the floor thus...

Page 6: ...olted to the bed In the head the large size main spindle is mounted on 2 precision taper roller bearings On the rear end of the headstock the reduc tion gear base plate is fitted on which the belt dri...

Page 7: ...5 mm The cross spindle nut is ad justable from the outside The top slide which is mounted on the cross slide can be rotated through 360 The top slide and the cross slide travel in a dovetail slide and...

Page 8: ...ed on the front of the machine bed The axial movement is controlled by the right hand bearing By means of an accessible nut the bearings is easily adjustable On the left hand end of the leadscrew ther...

Page 9: ...oosening the Vee belt Long travel handwheel Half nut lever Cross slide handwheel Top slide handwheel Long travel clamping screw Cross travel clamping screw Tool clamp Tailstock barrel handwheel Tailst...

Page 10: ...as a tendency to bend under pressure The greater the over hang the bending For the best results the overhang should be kept to a minimum of 10mm Manual Turning The long travel cross travel top slide h...

Page 11: ...eturned to its ori ginal position The zero position of the tailstock is checked by turning a test piece with constant adjust ment until the piece is absolutely cylindrical Taper Turning by Setting the...

Page 12: ...e starting position by rever sing the motor An exeption is the cutting of metric threads using the leadscrew In this case after each cut the half nut can be opened and the carriage returned to the sta...

Page 13: ...20 65 4 0 50 30 55 4 0 50 40 55 80 50 80 L 65 H 65 1 1 5 H 75 H 65 H 65 H 65 H 65 H Module Mod 0 2 0 25 0 3 0 5 0 6 0 7 w 4P 49 49 40 49 4P Z1 H iJ H ts H 89 H sp H sp H sp IS J J J Z2 5 75 5 6 5 50...

Page 14: ...The heading drill diameter in mm is for boring As an example A bore of 10mm drill fitted in tailstock the workpiece in the chuck requires a spindle speed of 850revs min NOTE The values of depth of cu...

Page 15: ...comes progressively smoother For greasing we recommend Molykote Paste G 4 Jaw Independent Chuck 0 150mm This special chuck has 4 independently adjustable chuck jaws These permit the holding of asymmet...

Page 16: ...re quired as the place of the third is taken by the turning tool The travelling steady is used for turning opera tions on long slender workpiei es It prevents sprin ging of the workpiece under the pr...

Page 17: ...tools can be swung into the cutting position It is essential to loosen the hex hea ded nut before swinging the tool Thereafter tighten Chip Guard Travels with the tool and protects the operator from...

Page 18: ...and Put on rubber pads F rubber packings G and trays H Bolt both cover plates 1 to left stand 2 nuts each Fit inserts J into left stand A Mouot cabinet door on hinges Mount machine in position and bol...

Page 19: ...e the grinding wheel with a truing diamond prior to every grinding operation Clamp the truing diamond on the lathe chuck see sketch so that the diamond will be level with the height of the centres and...

Page 20: ...can be mounted on the front end of the grinding arbor 6mm dia and secured by means of an M3 screw Very small grinding wheels below 15mm have a cast in M3 type screw and can be screwed direct into the...

Page 21: ...Tighten grub screw Adjustment of cross and top slides Each slide is fitted with a gib strip which can be ad justed with 3 screws 3 fitted with lock nuts The gib strip is adjusted with the screws unti...

Page 22: ...nt of leadscrew liacklash Loosen the grub screw No 1 which is on the underside of the apron until with the half nuts engaging the lead screw backlash is eliminated Replacing the shear pin in the leads...

Page 23: ...necessary to slacken the idler That is achieved by moving the lever in the direction of the headstock Now the belt can be po sitioned on the required stage By moving the lever in the direction of the...

Page 24: ...Left hand bearing of leadscrew 5 Bed ways clean and oil 6 Rack grease over complete length 7 Leadscrew clean and oil over complete length 8 Right hand bearing of leadscrew 9 Top slide guides and scre...

Page 25: ...9 5 6 7 12 11 7 8 3 I 4 I L _ J kt r 1 I 11 I w z grey blue mt I r v j SI I I I I j black brown j _J j L______________j b1 Motor switch k1 Condenser m1 Motor Motor switch diagram b1 1 3 5 2 6 forward...

Page 26: ...emcocompact 8 SERVICETEILE SERVICE PARTS PIECES DE SERVICE...

Page 27: ...5 4 1 3 2 9 10...

Page 28: ...000 G Mitnehmer Holding bolt Ensemble pousse toc 4 B1A 140 010 Mitnehmerbolzen Holding bolt 5 ZMU 34 0800 MS DIN 934 Sechskantmutter Nut i 6 B2A 000 460 Kornerspitze MK 3 Centre MT 3 Pousse toc crou h...

Page 29: ...15 f 16 I I I I I I I I I...

Page 30: ...tter Nut Ecrou a 2 pans 8 ZST 51 0806 M8x6 DIN 551 Gewindestift Set screw Cantre vis 9 ZSR 12 0630 M6x30 DIN 912 lnnensechskantschraube Allen head screw Vis tete cylindrique 10 ZSR 84 0410 M4x10 DIN 8...

Page 31: ...121110 9 8 7 4 5 6 13 1 13 6 5 4 3 2...

Page 32: ...cheite 5 ZLG 32 0076 32007XC P6 Kegelrollenlager Heavy taper roller bearings Roulement la rouleaux coniques 6 B1A 030 060 Deckel Cover Bouchon cuvette 7 B1A 030 040 Distanzhiilse Bushing Entretoise 8...

Page 33: ...I 13 14 15 22 16 17 1 11 3 4 5 1 6 2 39 _ 23 25 10...

Page 34: ...schild Plate Plaque frontale Zylinderschraube Round head screw Vis tlte cylindrique G Tragerplatte Bracket plate Plaque support assemblee Tragerplatte Bracket plate Plaque support seule Zylinderschrau...

Page 35: ...20 1019 9 11 8 9 12 3 3 18 7 5 4 6 3 17 4 13 14 1516...

Page 36: ...nopf G Spannhebel G Drehbolzen Hulse Gewindestift Sicherungsring G Spannrolle Spannrolle __ 3undlage ____ Sicherungsring Zugfeder Bolzen Ausgleichscheibe Sicherungsring Scheibe Sechskantmutter Scheibe...

Page 37: ......

Page 38: ...exion pour mise a la terre 8 ZMU 34 0401 M4 DIN 934 Sechskantmutter Nut Ecrou hexagonal 9 ZSB 97 0430 A4 3 DIN 6797 Zahnscheibe Serrated lock washer Rondelle dentfle 10 ZEL 22 3318 Nockenschalter Cam...

Page 39: ...5 4 3 2 4 5 6 7 9 8 12 10 11...

Page 40: ...95 0005 Vorspannscheibe Washer Rondelle de pr6contrainte 6 ZME 95 0006 Lagerschild Bearing bracket Palier flasque 7 ZSR 33 0620 M6x20 DIN 933 Sechskantschraube Hexagonal screw Vis tete hexagonale 8 ZM...

Page 41: ...19 11 10 9 8 7 6 5 3 2 15 16...

Page 42: ...toise 8 B2A 000 450 Sicherungsring Clip Rondelle fer a cheval 9 ZSR 33 0610 M6x10 DIN 933 Sechskantschraube Hexagonal screw Vis tlte hexagonale 10 B2Z 200 010 Wechselrad 25 Gear 25 Engrenage 25 dents...

Page 43: ...14 12 11 8 2 3 7 10 17 5 6 9...

Page 44: ...Engrenage 55 dents Engrenage 65 dents Engrenage 70 dents Engrenage 75 dents Douille entretoise Tablier assemble DESIGNATION Tablier nu Pignon double intermediaire Pignon du volant Volant Verrou de la...

Page 45: ...12 3 30 40 32 41 38 I 34 I I 36 39 I I I 35 3 31 20 7 8 29 28 26 27 9 15 10 11 14 20 5 6 7 24 25...

Page 46: ...nard et chariot transversal DESIGNATION Trainard nu Transversal nu Noix du transversal Languette de guidage Plaquette couvre racleur Racleur en feutre Plaquette couvre racleur Racleur en feutre Plaque...

Page 47: ...11 19 5 14 23 12 3 6 7 28 24 29 26 27...

Page 48: ...se Spannklaue Ballenscheibe Druckfeder G Oberspindel Oberspindel Oberspindeltrager Skalenring Handrad Kegelgriff Scheibenfeder Bogenfeder Mutter Gewindestift Spannhiilse Compound DESCRIPTION Compound...

Page 49: ...3 13 25 24 21 20 4 11 5 15...

Page 50: ...griff Scheibenfeder Gewindestift Sechskantschraube Kerbnagel Schmiernippel Klemmplatte Sechskantmutter Sechskantschraube Scheibe Tailstock DESCRIPTION Tailstock ram Lead screw Bushing Plate Handwheel...

Page 51: ...raube 040 Stellschraube 0800 MS DIN 934 Sechskantmutter 0626 M6x25 DIN 933 Sechskantschraube 0640 B6 4 DIN 125 Scheibe I l l lla 4 _____________ 2 Follower rest DESCRIPTION Housing Jaw Screw Thumb scr...

Page 52: ...atte 6 ZMU 34 0800 MS DIN 934 Sechskantmutter 7 ZSB 25 0840 B8 4 DIN 125 Scheibe 8 ZSR 31 0850 M8x50 DIN 931 Sechskantschraube 6 7 Steady rest Lunette fixe DESCRIPTION DESIGNATION Housing Corps Jaw To...

Page 53: ...30 31 26 5 29 10 20 15 9 12 14 8 13 13 10 16 7 11 17 18 22 39 37 42 41 33 35 34 47 43 4 24 21 23 20 45 19 38 40 36 44 2...

Page 54: ...ZLG 06 40 ZME 15 41 ZME 15 42 ZME 15 43 ZME 15 44 ZME 15 0352 0630 0612 0808 0800 0220 050 060 060 020 050 0310 0320 0016 0 1 1 0 0004 1 0005 1 0000 0800 0008 0000 0001 0010 0009 45 ZME 15 0007 46 ZM...

Page 55: ...0...

Page 56: ...C4Z 220 090 Gummieinlage Rubber packing Insert en caoutchouc 14 C4Z 220 100 Gummieinlage Rubber packing Insert en caoutchouc 15 B22 360 050 Moosgummi Sectional strandrubber Bande de caoutchouc mousse...

Page 57: ...ante IPos Ref No DIN BENENNUNG DESCRIPTION DESIGNATION 1 B22 260 010 Karper Tapered shank Corps 2 B22 260 020 Abdeckring Cover Bague de fermeture 3 B22 260 030 Korner Center Pointe ZLG 06 0800 608 E 8...

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