Emco compact 8 Instruction Book / Parts List Download

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The Standard Equipment includes:

Vee Bed

Headstock

Saddle-,Cross-,Top-SI ides

Tailstock

Reduction Gear

Automatic feed wI th quadrant and 6 change wheels

Driving Pin with nut

Driver

Centre MT3

Centre MT2

Single Tool Holder (Clamp}

Electrical Equipment with motor etc.

Servicing Tools (Allen key SW 5, ring spanner 10- 13, grease gun}

Service Manual

.,,

Summary of Contents for compact 8

Page 1: ...flCD compact B ENGLISH Edition 76 04 Ref Nr EN2 490 Maie1 A 5400 He ___ ELCOMP PTY LTD P O Box 5604 Tel 27 11 238 7996 7 Halfway House Fax 27 86 521 7198 1685 Cell 082 443 3753 E Mail amatt icon co za...

Page 2: ...re it is always closed When working with bars tubes etc which extend beyond the tailstock the protruding rotating part must be covered by a stationary guard Always use a wire hook or similar implement...

Page 3: ...sing the correct speed 13 SIipping clutch 13 Lathe Accessories Universal lathe chuck 14 4 Jaw independent chuck 14 Drill chuck 14 Morse taper arbor 14 Live centre 14 Fixed centre 15 Travelling steady...

Page 4: ...Iides Tailstock Reduction Gear Automatic feed wIth quadrant and 6 change wheels Driving Pin with nut Driver Centre MT3 Centre MT2 Single Tool Holder Clamp Electrical Equipment with motor etc Servicing...

Page 5: ...ld be taken that the location to which the machine is bolted is abso lutely flat and level Care must also be taken that the stand on which the machine is mounted is securely fastened to the floor thus...

Page 6: ...olted to the bed In the head the large size main spindle is mounted on 2 precision taper roller bearings On the rear end of the headstock the reduc tion gear base plate is fitted on which the belt dri...

Page 7: ...5 mm The cross spindle nut is ad justable from the outside The top slide which is mounted on the cross slide can be rotated through 360 The top slide and the cross slide travel in a dovetail slide and...

Page 8: ...ed on the front of the machine bed The axial movement is controlled by the right hand bearing By means of an accessible nut the bearings is easily adjustable On the left hand end of the leadscrew ther...

Page 9: ...oosening the Vee belt Long travel handwheel Half nut lever Cross slide handwheel Top slide handwheel Long travel clamping screw Cross travel clamping screw Tool clamp Tailstock barrel handwheel Tailst...

Page 10: ...as a tendency to bend under pressure The greater the over hang the bending For the best results the overhang should be kept to a minimum of 10mm Manual Turning The long travel cross travel top slide h...

Page 11: ...eturned to its ori ginal position The zero position of the tailstock is checked by turning a test piece with constant adjust ment until the piece is absolutely cylindrical Taper Turning by Setting the...

Page 12: ...e starting position by rever sing the motor An exeption is the cutting of metric threads using the leadscrew In this case after each cut the half nut can be opened and the carriage returned to the sta...

Page 13: ...20 65 4 0 50 30 55 4 0 50 40 55 80 50 80 L 65 H 65 1 1 5 H 75 H 65 H 65 H 65 H 65 H Module Mod 0 2 0 25 0 3 0 5 0 6 0 7 w 4P 49 49 40 49 4P Z1 H iJ H ts H 89 H sp H sp H sp IS J J J Z2 5 75 5 6 5 50...

Page 14: ...The heading drill diameter in mm is for boring As an example A bore of 10mm drill fitted in tailstock the workpiece in the chuck requires a spindle speed of 850revs min NOTE The values of depth of cu...

Page 15: ...comes progressively smoother For greasing we recommend Molykote Paste G 4 Jaw Independent Chuck 0 150mm This special chuck has 4 independently adjustable chuck jaws These permit the holding of asymmet...

Page 16: ...re quired as the place of the third is taken by the turning tool The travelling steady is used for turning opera tions on long slender workpiei es It prevents sprin ging of the workpiece under the pr...

Page 17: ...tools can be swung into the cutting position It is essential to loosen the hex hea ded nut before swinging the tool Thereafter tighten Chip Guard Travels with the tool and protects the operator from...

Page 18: ...and Put on rubber pads F rubber packings G and trays H Bolt both cover plates 1 to left stand 2 nuts each Fit inserts J into left stand A Mouot cabinet door on hinges Mount machine in position and bol...

Page 19: ...e the grinding wheel with a truing diamond prior to every grinding operation Clamp the truing diamond on the lathe chuck see sketch so that the diamond will be level with the height of the centres and...

Page 20: ...can be mounted on the front end of the grinding arbor 6mm dia and secured by means of an M3 screw Very small grinding wheels below 15mm have a cast in M3 type screw and can be screwed direct into the...

Page 21: ...Tighten grub screw Adjustment of cross and top slides Each slide is fitted with a gib strip which can be ad justed with 3 screws 3 fitted with lock nuts The gib strip is adjusted with the screws unti...

Page 22: ...nt of leadscrew liacklash Loosen the grub screw No 1 which is on the underside of the apron until with the half nuts engaging the lead screw backlash is eliminated Replacing the shear pin in the leads...

Page 23: ...necessary to slacken the idler That is achieved by moving the lever in the direction of the headstock Now the belt can be po sitioned on the required stage By moving the lever in the direction of the...

Page 24: ...Left hand bearing of leadscrew 5 Bed ways clean and oil 6 Rack grease over complete length 7 Leadscrew clean and oil over complete length 8 Right hand bearing of leadscrew 9 Top slide guides and scre...

Page 25: ...9 5 6 7 12 11 7 8 3 I 4 I L _ J kt r 1 I 11 I w z grey blue mt I r v j SI I I I I j black brown j _J j L______________j b1 Motor switch k1 Condenser m1 Motor Motor switch diagram b1 1 3 5 2 6 forward...

Page 26: ...emcocompact 8 SERVICETEILE SERVICE PARTS PIECES DE SERVICE...

Page 27: ...5 4 1 3 2 9 10...

Page 28: ...000 G Mitnehmer Holding bolt Ensemble pousse toc 4 B1A 140 010 Mitnehmerbolzen Holding bolt 5 ZMU 34 0800 MS DIN 934 Sechskantmutter Nut i 6 B2A 000 460 Kornerspitze MK 3 Centre MT 3 Pousse toc crou h...

Page 29: ...15 f 16 I I I I I I I I I...

Page 30: ...tter Nut Ecrou a 2 pans 8 ZST 51 0806 M8x6 DIN 551 Gewindestift Set screw Cantre vis 9 ZSR 12 0630 M6x30 DIN 912 lnnensechskantschraube Allen head screw Vis tete cylindrique 10 ZSR 84 0410 M4x10 DIN 8...

Page 31: ...121110 9 8 7 4 5 6 13 1 13 6 5 4 3 2...

Page 32: ...cheite 5 ZLG 32 0076 32007XC P6 Kegelrollenlager Heavy taper roller bearings Roulement la rouleaux coniques 6 B1A 030 060 Deckel Cover Bouchon cuvette 7 B1A 030 040 Distanzhiilse Bushing Entretoise 8...

Page 33: ...I 13 14 15 22 16 17 1 11 3 4 5 1 6 2 39 _ 23 25 10...

Page 34: ...schild Plate Plaque frontale Zylinderschraube Round head screw Vis tlte cylindrique G Tragerplatte Bracket plate Plaque support assemblee Tragerplatte Bracket plate Plaque support seule Zylinderschrau...

Page 35: ...20 1019 9 11 8 9 12 3 3 18 7 5 4 6 3 17 4 13 14 1516...

Page 36: ...nopf G Spannhebel G Drehbolzen Hulse Gewindestift Sicherungsring G Spannrolle Spannrolle __ 3undlage ____ Sicherungsring Zugfeder Bolzen Ausgleichscheibe Sicherungsring Scheibe Sechskantmutter Scheibe...

Page 37: ......

Page 38: ...exion pour mise a la terre 8 ZMU 34 0401 M4 DIN 934 Sechskantmutter Nut Ecrou hexagonal 9 ZSB 97 0430 A4 3 DIN 6797 Zahnscheibe Serrated lock washer Rondelle dentfle 10 ZEL 22 3318 Nockenschalter Cam...

Page 39: ...5 4 3 2 4 5 6 7 9 8 12 10 11...

Page 40: ...95 0005 Vorspannscheibe Washer Rondelle de pr6contrainte 6 ZME 95 0006 Lagerschild Bearing bracket Palier flasque 7 ZSR 33 0620 M6x20 DIN 933 Sechskantschraube Hexagonal screw Vis tete hexagonale 8 ZM...

Page 41: ...19 11 10 9 8 7 6 5 3 2 15 16...

Page 42: ...toise 8 B2A 000 450 Sicherungsring Clip Rondelle fer a cheval 9 ZSR 33 0610 M6x10 DIN 933 Sechskantschraube Hexagonal screw Vis tlte hexagonale 10 B2Z 200 010 Wechselrad 25 Gear 25 Engrenage 25 dents...

Page 43: ...14 12 11 8 2 3 7 10 17 5 6 9...

Page 44: ...Engrenage 55 dents Engrenage 65 dents Engrenage 70 dents Engrenage 75 dents Douille entretoise Tablier assemble DESIGNATION Tablier nu Pignon double intermediaire Pignon du volant Volant Verrou de la...

Page 45: ...12 3 30 40 32 41 38 I 34 I I 36 39 I I I 35 3 31 20 7 8 29 28 26 27 9 15 10 11 14 20 5 6 7 24 25...

Page 46: ...nard et chariot transversal DESIGNATION Trainard nu Transversal nu Noix du transversal Languette de guidage Plaquette couvre racleur Racleur en feutre Plaquette couvre racleur Racleur en feutre Plaque...

Page 47: ...11 19 5 14 23 12 3 6 7 28 24 29 26 27...

Page 48: ...se Spannklaue Ballenscheibe Druckfeder G Oberspindel Oberspindel Oberspindeltrager Skalenring Handrad Kegelgriff Scheibenfeder Bogenfeder Mutter Gewindestift Spannhiilse Compound DESCRIPTION Compound...

Page 49: ...3 13 25 24 21 20 4 11 5 15...

Page 50: ...griff Scheibenfeder Gewindestift Sechskantschraube Kerbnagel Schmiernippel Klemmplatte Sechskantmutter Sechskantschraube Scheibe Tailstock DESCRIPTION Tailstock ram Lead screw Bushing Plate Handwheel...

Page 51: ...raube 040 Stellschraube 0800 MS DIN 934 Sechskantmutter 0626 M6x25 DIN 933 Sechskantschraube 0640 B6 4 DIN 125 Scheibe I l l lla 4 _____________ 2 Follower rest DESCRIPTION Housing Jaw Screw Thumb scr...

Page 52: ...atte 6 ZMU 34 0800 MS DIN 934 Sechskantmutter 7 ZSB 25 0840 B8 4 DIN 125 Scheibe 8 ZSR 31 0850 M8x50 DIN 931 Sechskantschraube 6 7 Steady rest Lunette fixe DESCRIPTION DESIGNATION Housing Corps Jaw To...

Page 53: ...30 31 26 5 29 10 20 15 9 12 14 8 13 13 10 16 7 11 17 18 22 39 37 42 41 33 35 34 47 43 4 24 21 23 20 45 19 38 40 36 44 2...

Page 54: ...ZLG 06 40 ZME 15 41 ZME 15 42 ZME 15 43 ZME 15 44 ZME 15 0352 0630 0612 0808 0800 0220 050 060 060 020 050 0310 0320 0016 0 1 1 0 0004 1 0005 1 0000 0800 0008 0000 0001 0010 0009 45 ZME 15 0007 46 ZM...

Page 55: ...0...

Page 56: ...C4Z 220 090 Gummieinlage Rubber packing Insert en caoutchouc 14 C4Z 220 100 Gummieinlage Rubber packing Insert en caoutchouc 15 B22 360 050 Moosgummi Sectional strandrubber Bande de caoutchouc mousse...

Page 57: ...ante IPos Ref No DIN BENENNUNG DESCRIPTION DESIGNATION 1 B22 260 010 Karper Tapered shank Corps 2 B22 260 020 Abdeckring Cover Bague de fermeture 3 B22 260 030 Korner Center Pointe ZLG 06 0800 608 E 8...

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Emco compact 8, Instruction Book / Parts List

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