background image

IPos 

Ref.No. 

1  84A  000 
2  84A  000 
3  82A  000 
4  82A  000 

5  84A  000 
6  84A  000 

7  84A  000 
8  84A  000 
9  82A  000 

10  82A  000 
11  82A  000 
12  82A  000 
13  82A  000 

110/1 
120 
130 
180 

170 
180 
190 
200 
660 
150 
140 
210 
220 

14  84A  000 

240 

15  ZSR  63  0612 
16  ZST  51  0412 
17  ZMU  34  0400 
18  ZKG  00  2316 
19  ZSR  12 
20  ZSR  84 
21  ZST  08 
22  ZSB  25 
23  ZSR  33 
24  ZSR  31 
25  ZSB  25 
26  ZNP  01 
27  ZSR  12 

0616 
0408 
0512 
0530 
0516 
0635 
0640 
1000 
0835 

DIN 

M6x12 DIN 963 
M4x12 DIN 551 
M4 DIN 934 
3/16GK3 DIN5401 
M6x16 DIN 912 

M4x8 DIN 84 
548x12 DIN 7 

85,3 DIN 125 

M5x16 DIN 933 
M6x35 DIN 931 

86,4 DIN 125 

M8x35 DIN 912 

Lings- und Querschlitten  Saddle and Cross Slide 

BENENNUNG 

Schlitten 

Querschlitten 
Quermutter 

Bettleiste 
Abstreifer 
Abstreiffilz 
Abstreifer 
Abstreiffilz 

Klemmsti.ick 
Senkscheibe 
Nachstellschraube 

Einstelleiste 

Druckstift 
Deckblech 
Senkschraube 
Gewindestift 

Sechskantmutter 
Stahlkugel 

lnnensechskantschraube 

Zylinderschraube 
Zylinderstift 

Scheibe 

Sechskantschraube 
Sechskantschraube 
Scheibe 
Schmiernippel 

lnnensechkantschraube 

DESCRIPTION 

Carriage 

Cross-slide-table 

Cross-slide-nut 
Gib 
Cover mount 

Way cover 

Cover mount 

Way cover 
Binding piece 
Bushing 
Adjusting screw 
Gib 

Stud 

Cover mount 

Flat head screw 
Set screw 

Nut 

Ball 
Allen head screw 

Flat head screw 
Flat screw 
Washer 

Hexagon head screw 
Hexagon head screw 

Washer 

Grease fitting 

Allen head screw 

Trainard et chariot transversal 

DESIGNATION 

Trainard nu 
Transversal nu 
Noix du transversal 

Languette de guidage 

Plaquette couvre-racleur 
Racleur en feutre 
Plaquette couvre-racleur 
Racleur en feutre 
Plaque de blocage 
Douille fraisee 
Vis-pointau de reglage 

Lardon de reglage 

Cheville de pression 

Tole de recouvrement 
Vis tAte fraislie 
Vis de rliglage 
Contre-ecrou 
Bille acier 

Vis U!te 6 pans creux 
Vis Uhe cylindrique 

Cheville 
Rondelle plate 
Vis -�ete hexagonale 
Vis t6te hexagonale 
Rondelle plate 
Graisseur 
Vis t@te 6 pans creux 

28  ZSR  12  0630 
29  ZSR  12  0830 

M6x30 DIN 912 

lnnensechskantschraube  Allen head screw 

Vis tete 6 pans creux 

M8x30 DIN  912 

lnnensechskantschraube  Allen head screw 

Vis t@te 6 pans creux 

-1----- - - -- --------------�------

---

84A  020 

000 

30  84A  020 
31  84A  020 

32  82A  000 
33  84A  020 
34  82A  000 

010 
020/1 

060 
030 
080 

35  82A  000 

070 

36  82A  000 

100 

----- ---� 

37  82A  013 

000 

- ---- -------

38  ZFD  88  0337 

3x3,7  DIN 6888 

39  ZST  51  0806 

M8x6 DIN 551 

40  ZNA  76  0144 

1,4x4 DIN 1476 

I-

-- ----------

41  ZSR  12  0816 

M8x16 DIN 912 

G. Querspindel 

Lead screw 

Broche de commande du transversal 

Querspindel 
Querspindel trager 

Skalenschild 
Skalenring 

Bogenfeder 

Handrad 

Mutter 

Lead screw 
Lead screw mount 

Plate 
Micrometer collar 
Spring 

Handwheel 

Nut 

Broche de commande du transversal 
Support-palier de broche 
transversale 
Plaquette graduee 
Vernier 

Lame ressort courbe 

Volant 

Ecrou 2 pans 

--- -- ----

-

--

Handle 

Manneton 

__

G�Kegelgriff_ 

Scheibenfeder 

------------

Key 

Gewindestift 

Set screw 

Kerbnagel  ____ ..,  Rive.!.._  ___  ........ 

lnnensechskantschraube  Allen head screw 

Clavette demi-lune 
Vis-pointau de reglage 

�iveJ  _______  _ 

Vis t@te 6 pans creux 

Summary of Contents for compact 8

Page 1: ...flCD compact B ENGLISH Edition 76 04 Ref Nr EN2 490 Maie1 A 5400 He ___ ELCOMP PTY LTD P O Box 5604 Tel 27 11 238 7996 7 Halfway House Fax 27 86 521 7198 1685 Cell 082 443 3753 E Mail amatt icon co za...

Page 2: ...re it is always closed When working with bars tubes etc which extend beyond the tailstock the protruding rotating part must be covered by a stationary guard Always use a wire hook or similar implement...

Page 3: ...sing the correct speed 13 SIipping clutch 13 Lathe Accessories Universal lathe chuck 14 4 Jaw independent chuck 14 Drill chuck 14 Morse taper arbor 14 Live centre 14 Fixed centre 15 Travelling steady...

Page 4: ...Iides Tailstock Reduction Gear Automatic feed wIth quadrant and 6 change wheels Driving Pin with nut Driver Centre MT3 Centre MT2 Single Tool Holder Clamp Electrical Equipment with motor etc Servicing...

Page 5: ...ld be taken that the location to which the machine is bolted is abso lutely flat and level Care must also be taken that the stand on which the machine is mounted is securely fastened to the floor thus...

Page 6: ...olted to the bed In the head the large size main spindle is mounted on 2 precision taper roller bearings On the rear end of the headstock the reduc tion gear base plate is fitted on which the belt dri...

Page 7: ...5 mm The cross spindle nut is ad justable from the outside The top slide which is mounted on the cross slide can be rotated through 360 The top slide and the cross slide travel in a dovetail slide and...

Page 8: ...ed on the front of the machine bed The axial movement is controlled by the right hand bearing By means of an accessible nut the bearings is easily adjustable On the left hand end of the leadscrew ther...

Page 9: ...oosening the Vee belt Long travel handwheel Half nut lever Cross slide handwheel Top slide handwheel Long travel clamping screw Cross travel clamping screw Tool clamp Tailstock barrel handwheel Tailst...

Page 10: ...as a tendency to bend under pressure The greater the over hang the bending For the best results the overhang should be kept to a minimum of 10mm Manual Turning The long travel cross travel top slide h...

Page 11: ...eturned to its ori ginal position The zero position of the tailstock is checked by turning a test piece with constant adjust ment until the piece is absolutely cylindrical Taper Turning by Setting the...

Page 12: ...e starting position by rever sing the motor An exeption is the cutting of metric threads using the leadscrew In this case after each cut the half nut can be opened and the carriage returned to the sta...

Page 13: ...20 65 4 0 50 30 55 4 0 50 40 55 80 50 80 L 65 H 65 1 1 5 H 75 H 65 H 65 H 65 H 65 H Module Mod 0 2 0 25 0 3 0 5 0 6 0 7 w 4P 49 49 40 49 4P Z1 H iJ H ts H 89 H sp H sp H sp IS J J J Z2 5 75 5 6 5 50...

Page 14: ...The heading drill diameter in mm is for boring As an example A bore of 10mm drill fitted in tailstock the workpiece in the chuck requires a spindle speed of 850revs min NOTE The values of depth of cu...

Page 15: ...comes progressively smoother For greasing we recommend Molykote Paste G 4 Jaw Independent Chuck 0 150mm This special chuck has 4 independently adjustable chuck jaws These permit the holding of asymmet...

Page 16: ...re quired as the place of the third is taken by the turning tool The travelling steady is used for turning opera tions on long slender workpiei es It prevents sprin ging of the workpiece under the pr...

Page 17: ...tools can be swung into the cutting position It is essential to loosen the hex hea ded nut before swinging the tool Thereafter tighten Chip Guard Travels with the tool and protects the operator from...

Page 18: ...and Put on rubber pads F rubber packings G and trays H Bolt both cover plates 1 to left stand 2 nuts each Fit inserts J into left stand A Mouot cabinet door on hinges Mount machine in position and bol...

Page 19: ...e the grinding wheel with a truing diamond prior to every grinding operation Clamp the truing diamond on the lathe chuck see sketch so that the diamond will be level with the height of the centres and...

Page 20: ...can be mounted on the front end of the grinding arbor 6mm dia and secured by means of an M3 screw Very small grinding wheels below 15mm have a cast in M3 type screw and can be screwed direct into the...

Page 21: ...Tighten grub screw Adjustment of cross and top slides Each slide is fitted with a gib strip which can be ad justed with 3 screws 3 fitted with lock nuts The gib strip is adjusted with the screws unti...

Page 22: ...nt of leadscrew liacklash Loosen the grub screw No 1 which is on the underside of the apron until with the half nuts engaging the lead screw backlash is eliminated Replacing the shear pin in the leads...

Page 23: ...necessary to slacken the idler That is achieved by moving the lever in the direction of the headstock Now the belt can be po sitioned on the required stage By moving the lever in the direction of the...

Page 24: ...Left hand bearing of leadscrew 5 Bed ways clean and oil 6 Rack grease over complete length 7 Leadscrew clean and oil over complete length 8 Right hand bearing of leadscrew 9 Top slide guides and scre...

Page 25: ...9 5 6 7 12 11 7 8 3 I 4 I L _ J kt r 1 I 11 I w z grey blue mt I r v j SI I I I I j black brown j _J j L______________j b1 Motor switch k1 Condenser m1 Motor Motor switch diagram b1 1 3 5 2 6 forward...

Page 26: ...emcocompact 8 SERVICETEILE SERVICE PARTS PIECES DE SERVICE...

Page 27: ...5 4 1 3 2 9 10...

Page 28: ...000 G Mitnehmer Holding bolt Ensemble pousse toc 4 B1A 140 010 Mitnehmerbolzen Holding bolt 5 ZMU 34 0800 MS DIN 934 Sechskantmutter Nut i 6 B2A 000 460 Kornerspitze MK 3 Centre MT 3 Pousse toc crou h...

Page 29: ...15 f 16 I I I I I I I I I...

Page 30: ...tter Nut Ecrou a 2 pans 8 ZST 51 0806 M8x6 DIN 551 Gewindestift Set screw Cantre vis 9 ZSR 12 0630 M6x30 DIN 912 lnnensechskantschraube Allen head screw Vis tete cylindrique 10 ZSR 84 0410 M4x10 DIN 8...

Page 31: ...121110 9 8 7 4 5 6 13 1 13 6 5 4 3 2...

Page 32: ...cheite 5 ZLG 32 0076 32007XC P6 Kegelrollenlager Heavy taper roller bearings Roulement la rouleaux coniques 6 B1A 030 060 Deckel Cover Bouchon cuvette 7 B1A 030 040 Distanzhiilse Bushing Entretoise 8...

Page 33: ...I 13 14 15 22 16 17 1 11 3 4 5 1 6 2 39 _ 23 25 10...

Page 34: ...schild Plate Plaque frontale Zylinderschraube Round head screw Vis tlte cylindrique G Tragerplatte Bracket plate Plaque support assemblee Tragerplatte Bracket plate Plaque support seule Zylinderschrau...

Page 35: ...20 1019 9 11 8 9 12 3 3 18 7 5 4 6 3 17 4 13 14 1516...

Page 36: ...nopf G Spannhebel G Drehbolzen Hulse Gewindestift Sicherungsring G Spannrolle Spannrolle __ 3undlage ____ Sicherungsring Zugfeder Bolzen Ausgleichscheibe Sicherungsring Scheibe Sechskantmutter Scheibe...

Page 37: ......

Page 38: ...exion pour mise a la terre 8 ZMU 34 0401 M4 DIN 934 Sechskantmutter Nut Ecrou hexagonal 9 ZSB 97 0430 A4 3 DIN 6797 Zahnscheibe Serrated lock washer Rondelle dentfle 10 ZEL 22 3318 Nockenschalter Cam...

Page 39: ...5 4 3 2 4 5 6 7 9 8 12 10 11...

Page 40: ...95 0005 Vorspannscheibe Washer Rondelle de pr6contrainte 6 ZME 95 0006 Lagerschild Bearing bracket Palier flasque 7 ZSR 33 0620 M6x20 DIN 933 Sechskantschraube Hexagonal screw Vis tete hexagonale 8 ZM...

Page 41: ...19 11 10 9 8 7 6 5 3 2 15 16...

Page 42: ...toise 8 B2A 000 450 Sicherungsring Clip Rondelle fer a cheval 9 ZSR 33 0610 M6x10 DIN 933 Sechskantschraube Hexagonal screw Vis tlte hexagonale 10 B2Z 200 010 Wechselrad 25 Gear 25 Engrenage 25 dents...

Page 43: ...14 12 11 8 2 3 7 10 17 5 6 9...

Page 44: ...Engrenage 55 dents Engrenage 65 dents Engrenage 70 dents Engrenage 75 dents Douille entretoise Tablier assemble DESIGNATION Tablier nu Pignon double intermediaire Pignon du volant Volant Verrou de la...

Page 45: ...12 3 30 40 32 41 38 I 34 I I 36 39 I I I 35 3 31 20 7 8 29 28 26 27 9 15 10 11 14 20 5 6 7 24 25...

Page 46: ...nard et chariot transversal DESIGNATION Trainard nu Transversal nu Noix du transversal Languette de guidage Plaquette couvre racleur Racleur en feutre Plaquette couvre racleur Racleur en feutre Plaque...

Page 47: ...11 19 5 14 23 12 3 6 7 28 24 29 26 27...

Page 48: ...se Spannklaue Ballenscheibe Druckfeder G Oberspindel Oberspindel Oberspindeltrager Skalenring Handrad Kegelgriff Scheibenfeder Bogenfeder Mutter Gewindestift Spannhiilse Compound DESCRIPTION Compound...

Page 49: ...3 13 25 24 21 20 4 11 5 15...

Page 50: ...griff Scheibenfeder Gewindestift Sechskantschraube Kerbnagel Schmiernippel Klemmplatte Sechskantmutter Sechskantschraube Scheibe Tailstock DESCRIPTION Tailstock ram Lead screw Bushing Plate Handwheel...

Page 51: ...raube 040 Stellschraube 0800 MS DIN 934 Sechskantmutter 0626 M6x25 DIN 933 Sechskantschraube 0640 B6 4 DIN 125 Scheibe I l l lla 4 _____________ 2 Follower rest DESCRIPTION Housing Jaw Screw Thumb scr...

Page 52: ...atte 6 ZMU 34 0800 MS DIN 934 Sechskantmutter 7 ZSB 25 0840 B8 4 DIN 125 Scheibe 8 ZSR 31 0850 M8x50 DIN 931 Sechskantschraube 6 7 Steady rest Lunette fixe DESCRIPTION DESIGNATION Housing Corps Jaw To...

Page 53: ...30 31 26 5 29 10 20 15 9 12 14 8 13 13 10 16 7 11 17 18 22 39 37 42 41 33 35 34 47 43 4 24 21 23 20 45 19 38 40 36 44 2...

Page 54: ...ZLG 06 40 ZME 15 41 ZME 15 42 ZME 15 43 ZME 15 44 ZME 15 0352 0630 0612 0808 0800 0220 050 060 060 020 050 0310 0320 0016 0 1 1 0 0004 1 0005 1 0000 0800 0008 0000 0001 0010 0009 45 ZME 15 0007 46 ZM...

Page 55: ...0...

Page 56: ...C4Z 220 090 Gummieinlage Rubber packing Insert en caoutchouc 14 C4Z 220 100 Gummieinlage Rubber packing Insert en caoutchouc 15 B22 360 050 Moosgummi Sectional strandrubber Bande de caoutchouc mousse...

Page 57: ...ante IPos Ref No DIN BENENNUNG DESCRIPTION DESIGNATION 1 B22 260 010 Karper Tapered shank Corps 2 B22 260 020 Abdeckring Cover Bague de fermeture 3 B22 260 030 Korner Center Pointe ZLG 06 0800 608 E 8...

Reviews: