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BioProTT

Flow Measurement System

Version 1.00

page 74 of 75

Appendix

16.1

Calibration Protocol for BioProTT™ Clamp-On Transducers

Our service department offers a special calibration service and certificate for this purpose
and – if required – can also provide a replacement device. Please contact our service
department in advance to clarify the necessary arrangements.

Summary of Contents for BioProTT

Page 1: ...roTTTM Flow Measurement System em tec GmbH All rights reserved especially with respect to reproduction distribution and translation These Operating Instructions or any part thereof must not be reprodu...

Page 2: ...T Clamp On Transducer and close lid The flow direction is indicated with an arrow Prepare Measurement Chapter 7 Page 29 ff Power the BioProTT flow meter on and wait approx 15s for initialization Usual...

Page 3: ...le Colors for Round Connector for Power Analogue Flow and RSS Interfaces 23 6 2 3 Connecting and powering up the system 24 6 3 INSTALLATION AND OPERATION OF BIOPROTT FLOWTRACK DINRAIL NOTE PRELIMINARY...

Page 4: ...a Voltmeter 55 8 5 RECOMMENDED PERIODIC CHECKS 56 8 6 SUPPORT AND SERVICE 57 8 6 1 Contact Information for Technical Support 57 8 6 2 Returns RMA 58 9 CLEANING LOW LEVEL DISINFECTION AND MAINTENANCE 5...

Page 5: ...r instructions from the manufacturer must also be taken into account in this regard The manufacturer reserves the right to modify technical data without prior notice Your local distributor will supply...

Page 6: ...ow measurement system is not designed for use in an explosive atmosphere or with explosive mediums Take care when using oxidants or flammable gases Risk to electrical safety or of increased electromag...

Page 7: ...horized repairs will void manufacturer s warranty Faulty electrical installation Comply with the installation requirements refer to the chapter ELECTRICAL SAFETY AND ELECTROMAGNETIC COMPATIBILITY Meas...

Page 8: ...ortant information regarding correct handling To be carried out and strictly observed If this following information is not observed faults or damage to the product or its surroundings may occur Type o...

Page 9: ...ol Meaning Alternating current Alternating current must be fed to the supplied external power supply unit The values for the supply voltage must correspond to those of the power supply unit 100 240 VA...

Page 10: ...FlowTrack BioProTT FlowTrack plus BioProTT Clamp On Transducer Please note Unused connector sockets should be covered e g with the provided flexible grip caps to avoid accumulation of dirt or any pot...

Page 11: ...that the United States Federal Communication Commission authorized the device Caution fragile Handle with care Protect against moisture Store in a dry place Temperature limit during storage non conden...

Page 12: ...thickness WT 3 5 Definitions and Abbreviations Definitions Abbreviation Meaning CT BCT Clamp On Transducer respectively BioProTT Clamp On Transducer flow meter BioProTT FlowTrack BioProTT FlowTrack pl...

Page 13: ...ple of ultrasonic flow measurement simplified using only two ceramics One piezoceramic A is excited by a set of high frequency vibrations and transmits ultrasonic waves to a second opposing piezoceram...

Page 14: ...y for DIN rail mounting Please note Flexible grip caps are provided for all sockets and should not be removed until a socket is actually used to avoid any dirt accumulation or any potential short circ...

Page 15: ...on actual adapter labeling Terminal block adapter BioProTT FlowTrack DINrail only Extension cable for flow sensor in process control cabinet BioProTT FlowTrack DINrail only Please note a picture is no...

Page 16: ...te In a 2 wire environment with the DC power supply located e g at the process control the flow meter and the current loop are powered via PCS Alternatively the flow meter always requiring a power sup...

Page 17: ...f switch does not have an effect Ensure that there are no conflicting power sources voltages applied to Pin 1 and Pin 3 of either of the Power Flow or RSS socket as this they are internally bridged be...

Page 18: ...power supply unit is not used DC power can be supplied either through PIN 1 3 of the Power Flow or RSS socket using a compatible connector e g from BINDER part number 99 0079 100 04 CIRCULAR CONNECTOR...

Page 19: ...cabling Connected with 1 24 V 24C_in Brown 24 V DC supply 2 Current Loop White Connect Pin 1 with Pin 2 3 Ground in GND_in Blue Ground GND Return of PCS 4 Current Loop Black Send of PCS Figure 6 Sche...

Page 20: ...view with one analogue plug connected example w RSS socket Pin No Flow RSS Wire color in supplied cabling Connected with 1 24 V 24C_in Brown Connect Pin 1 with Pin 2 Note due to the wire bridge the fl...

Page 21: ...external power supply meeting the requirements as outlined in chapter BASIC CONSIDERATIONS AND POWERING OF FLOW METER AND 4 20 MA CIRCUITS The device is being powered on or off by pushing the switch...

Page 22: ...ied via the power socket The button does not affect power supplied via either Flow or RSS socket 2 Power 4 pin connecting socket for DC power Note only 2 pins are actually used 3 Digital out 3 pin con...

Page 23: ...nd Cable Colors for Round Connector for Power Analogue Flow and RSS Interfaces Please see chapter BASIC CONSIDERATIONS AND POWERING OF FLOW METER AND 4 20 MA CIRCUITS for details Sourcing information...

Page 24: ...20 mA and or digital serial output to your data acquisition system The connectors should be firmly tightened Unused connector sockets should be covered with provided flexible grip caps 4 Power on the...

Page 25: ...clamped onto the DIN rail by flipping the handle on the adapter of the back of the device Please ensure that it is firmly mounted onto the rail before setting up any connections BioProTTTM FlowTrack D...

Page 26: ...h BioProTTTM FlowTrack 6 4 Installation and Operation of BioProTT FlowTrack plus Compliance with the prescribed operating parameters and safety information must be ensured prior to set up The followin...

Page 27: ...appears Please note the display will be updated every second Figure 12 Front view of BioProTT FlowTrack plus Basic operation of the device Button Meaning The up and down arrows are used to select a po...

Page 28: ...of BioProTT FlowTrack plus Flow chart of menu structure Measure Flow Initializing Device Start Stop Totalizing Set Calibration Table Set Calibration Factor Adjust Brightness Display Status Informatio...

Page 29: ...Approx 15s are needed for a complete initialization which is done when the flow sreen appears The system will automatically start to transfer measurement values Please note The Current loops can eithe...

Page 30: ...to fix the flow meter with screws using the threaded sleeve of each of the foot pieces See below diagram for exact measurement Screws with an M3 screw thread ISO Metric Coarse Thread DIN 13 need to be...

Page 31: ...rement errors unless adjustments are made by performing a custom calibration on site and adjusting the potentiometer The prescribed parameters are listed in the data sheets supplied with the transduce...

Page 32: ...temperature 20 C 5K Straight inlet section 10x ID of tubing fully developed flow profile Tubing Raumedic ECC Blood Line PVC Accounstic couplant applied Calibration factor 1 00 Figure 15 Accuracy graph...

Page 33: ...ient acoustic coupling is a pre requisite for accurate measurements Sufficient acoustic coupling is reached when the RSS value is greater than 60 upon first connection of a new flow sensor To account...

Page 34: ...alibration certificate if a sensor was calibrated with or without couplant Please make sure that your measurements are performed accordingly Otherwise over amplification or to low coupling might occur...

Page 35: ...ocess control systems with the analogue interface The flow meter has two analogue interfaces for transmitting the Flow and RSS acoustic coupling values The values are transmitted within the range of 0...

Page 36: ...on of the specific conversion factors that need to be applied The analogue interface is equipped with a 4 20 mA industry standard current loop Make sure that the voltage supply for the current loop is...

Page 37: ...d flow range ml min for a calibration factor of 1 Max flow range ml min for max calibration factor 1 5 Conversion Factor ml min mA CT 11 64 x 3 64 6000 9000 562 5 CT 3 16 x 1 16 6000 9000 562 5 CT 1 4...

Page 38: ...ce Command Meaning Remark I cr Idle stop communication Every command has to be sent with carriage return CR R cr Restart restart communication Z cr Zero Adjustment S cr Status Information Request The...

Page 39: ...l status information aaa Accoustic coupling RSS in range 0 to 100 p pp Calibration factor ffffff mean flow calculated over 100ms in ASCII range 99 999 ml to 99 999 ml including calibration factor mmmm...

Page 40: ...08 100 1 34 7108 7107 7107 44 Sensor connected after stable zeroing 00 48 100 1 34 0 0 0 44 Sensor connected insufficient acoustic coupling RSS value 00 62 32 43 Sensor connected request for status in...

Page 41: ...ent screen and back The new value will however take immediate effect on the measurements 7 7 3 1 Flow Value and Coupling Flow value and coupling are displayed as follows Screen Meaning RSS 82 Flow 320...

Page 42: ...3 Selection of Calibration Factor It is possible to adjust the calibration factor to accommodate e g a different medium or temperature compared to the calibration settings of the connected Clamp On Tr...

Page 43: ...m s 0 00 00 Total Flow Run m3 Totalizing Time h m s 0 11 43 Total Flow Hold 21 38 m3 l When entering the totalizing screen initially zero elapsed time and no total flow value are shown After the total...

Page 44: ...the totalizing progress starting with the Totalizing Time and Total Flow before the stop Additionally the Totalizing Time value shall stop flashing While in the totalizer menu the totalizer is reset b...

Page 45: ...bleshooting When an error is detected an error screen is shown with the respective error code and message An example is shown here Please refer to chapter AVAILABLE ERROR CODES INFORMATION FOR FLOW ME...

Page 46: ...acy of the used scale generally the measurement error is diminished by a longer collection time We recommend doing the custom calibration procedure for at least two different flow rates ideally in the...

Page 47: ...nsor disconnected Bit 7 1 0 mA 0 mA Flow screen shows RSS shown Set if uncalibrated transit time value between 3000 and 3000 Bit 6 1 Flow value RSS value Flow value RSS value Insufficient coupling RSS...

Page 48: ...terface 4 20mA RSS Display BioProTT FlowTrack plus only on flow screen No error 00 Flow value in mA RSS value in mA Flow value RSS value FLASH error during start up test 01 0 mA 0 mA Error page w 01 F...

Page 49: ...w Analogue Interface 4 20mA RSS Display BioProTT FlowTrack plus only on flow screen Complementary values in EEPROM not equal Sensor 29 0 mA 0 mA Error page w 29 Illegal sensor type or sensor version 2...

Page 50: ...ial cause for a flow reading that toggles between an actual value on and no value off can be disturbances in the flow like small bubbles Please ensure that the medium is bubble free and apply acoustic...

Page 51: ...ut 0 mA A reading of 0 mA could indicate the following broken circuit missing power supply for the current loop usually power is supplied via process control See also chapter AVAILABLE ERROR CODES INF...

Page 52: ...view with one analogue plug connected example w RSS socket Pin No Signal Wire colour in supplied cabling Connected with 1 24 V 24C_in Brown Connect pin 1 with pin 2 2 Current Loop White see above 3 Gr...

Page 53: ...BioProTTTM Flow Measurement System Version 1 00 page 53 of 75 Tolerances for current measurement range of ampermeter 4 20 mA are as follows Max 1 5 digits at 50 000 mA range Internal resistance 10 Ohm...

Page 54: ...te connector of your reading device data logger e g return or of an ampermeter Close loop by connecting also to of battery 4 Current Loop Black Connect pin 4 to appropriate connector of your reading d...

Page 55: ...stor The loop can be powered either externally or via flow meter as shown in the diagram below Schematics looking at pins of rear of flow meter of either Flow or RSS socket Figure 19 Schematics lookin...

Page 56: ...or mechanical damage that could impair functions Visual inspection Passed Device accessories configured according this operating instructions and not changed Yes No Power supply cord Yes No Other conn...

Page 57: ...ory before you contact our staff Please also state the software version 8 6 1 Contact Information for Technical Support Technical support in USA for the region Americas is provided by em tec Flow Tech...

Page 58: ...ntamination can be found in chapter RETURN INFORMATION AND DECLARATION OF CONTAMINATION Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC Remove a...

Page 59: ...r The device can be cleaned by wiping it with a soaked cloth and warm water For low level disinfection an aqueous 70 isopropanol solution can be used When using other cleaning or disinfection agents m...

Page 60: ...tion procedure Check your Clamp On Transducer for damage and wear following every cleaning disinfection procedure To prevent the ingress of fluid check carefully for cracks or fractures and make sure...

Page 61: ...Compatibility The BioProTTTM is state of the art technology Although the requirements of EN IEC 61010 1 and EN IEC 61326 1 were taken into consideration during development and manufacturing the user...

Page 62: ...20mA analogue Flow and acoustic coupling RSS Interface data rates digital data strings are sent every 0 1s flow values are available in the data string with following averaging times 0 1s 1s 10s anal...

Page 63: ...00 4 6 EN 61000 4 11 Fulfils Class II for the following applications EN 60950 IEC 60950 UL 60950 CSA 950 cUL VDE CE label 11 2 Technical Data BioProTT Clamp On Transducer BioProTTTM Clamp On Transduce...

Page 64: ...s Air pressure 70 to 106 kPa Operating altitude up to max 2000 m Operating temperature range 4 C to 50 C 40 F to 122 F Storage temperature range 20 C to 45 C 4 F to 113 F Transport temperature range 2...

Page 65: ...up to 10 3 8 x 3 32 9 16 9 53 x 2 38 14 29 BCT 1 2 x 3 32 A up to 20 1 2 x 3 32 11 16 12 70 x 2 38 17 46 BCT 1 2 x 1 8 A up to 20 1 2 x 1 8 3 4 12 70 x 3 18 19 05 ID internal diameter OD outer diamet...

Page 66: ...s must be disposed of in accordance with the applicable national provisions for electronic devices In accordance with the requirements of European Parliament Directive 2002 96 EEC and of the Council o...

Page 67: ...ing equipment FDA Guidance 560 2008 Guidance for Industry and FDA Staff Information for Manufacturers Seeking Marketing Clearance of Diagnostic Ultrasound Systems and Transducers Acoustic Output Data...

Page 68: ...f 75 Transducer Clamp On Transducer Test stationary air Max T 27 C Mode System settings Type Freq MHz Depth mm B Width Focus setting Acoustic output power Line Dens T C PW 2 25 100 0 3 Table 3 Increas...

Page 69: ...BioProTTTM Flow Measurement System Version 1 00 page 69 of 75 13 2 Declaration of Conformity...

Page 70: ...for Din rail mounting basic functionality identical with BioProTTTM FlowTrack BioProTTTM Clamp On Transducers Size ID x WT in inch one calibration table included e g 20 C water PVC 12386 BioProTTTM Cl...

Page 71: ...Measurement System Version 1 00 page 71 of 75 Order Number Description On request Custom Calibration additional table with standard parameters On request Customization of Clamp On Transducer to fit cu...

Page 72: ..._________ S Viscosity __________ mm s Medium and warnings Medium concentration Identi fication CAS No Flammable Toxic Corrosive Harmful Irritant Other Harmless Process Medium Medium for process cleani...

Page 73: ...BioProTTTM Flow Measurement System Version 1 00 page 73 of 75...

Page 74: ...ration Protocol for BioProTT Clamp On Transducers Our service department offers a special calibration service and certificate for this purpose and if required can also provide a replacement device Ple...

Page 75: ...BioProTTTM Flow Measurement System Version 1 00 page 75 of 75 Manufacturer em tec GmbH Lerchenberg 20 86923 Finning Germany BioProTT IFU en Version 1 00 Issue Date 25 May 2012...

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