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ZN SERIES ACTUATOR 

Flashing light connection:

Terminal 5 ÷ 6 24V D.C. connection (max 34V) not adjusted, max
1A

Cleaning the chain and the guide

If the chain (7) or the guide (8) are very dirty, clean them with a
clean cloth.
Every year lubricate slightly the chain with conductive oil.
Do not use grease! 

N.B. Use only conductive oil. 

1- Fuse for flashing light connec-

tion, terminals 5 ÷ 6, 1A with
delayed action

Replacing the switchboard lamp

- Remove the electrical plug from the socket
- Unfasten the screws (1)
- Remove the transparent cover (2)
- Turn the lamp  (3) leftwards and remove it.
- Insert the new lamp (24V, 21W, BA 15s type) and turn it rightwards until the end.

Replacing the switchboard fuses  

- Remove the electrical plug from the socket
- Unfasten the screw (1)
- Remove the transparent cover (2)
- Pull off the control circuit board (3)
- Replace the faulty fuse. All fuses are 1A delayed

MAINTENANCE

Before carrying out any cleaning or maintenance operations on the motor, switch off the power by means of the appropriate magne-
tic/thermal switch upstream of the control unit and disconnect the back-up battery.
If the power supply is needed to carry out operational checks, disable all control devices (radio controls, keypads, etc.) except for
the device used by the maintenance technician. In general, the 

ZN10 

electromechanical actuator requires little maintenance, but cor-

rect operation also depends on the condition of the door.
Both ordinary and extraordinary maintenance must be carried out by a specialised technician. 

Routine maintenance: 

Each of the following operations must be carried out on an “as necessary” or at least once every 6 months basis.

- If the chain is very dirty, clean it with a cloth.
- Lubricate the track with "conductive" oil
- Check that all the screws are tight, and if necessary tighten them.
- Check spring compensation and the up and over door mechanism.

Automatic system:

Check that all the safety devices (photocells, pneumatic stops, etc.) are operating properly, at the times and in the manner descri-
bed by the manufacturer (see safety instructions).

Extraordinary maintenance: 

Extraordinary maintenance operations are not anticipated, however if major work involving the mechanical parts is necessary, it is
advised to remove the actuator for repair (by specialised personnel).

Summary of Contents for ZKN1

Page 1: ...end of the mechanism and consequently the reduction in length of 310 mm is espe cially advantageous in situations where space may be limited Maintenance free and reliable With the new operating principle of a motor travelling along a fixed chain in a track the automatic system is quiet and long lasting and requires no maintenance COMPLETE KIT FOR SECTIONAL DOOR Type ZKN1 COMPLET KIT FOR SPRING OR ...

Page 2: ...equired for assembly Assembly material in the bag Fig B No 4 wood screws 8x60 No 4 plugs S10 No 5 washers 8 4 No 2 wood screws 4x50 No 2 plugs S6 No 5 hexagonal head screws for metal plate 6 5x19 No 1 long bolt 10x35 No 1 short bolt 10x35 No 2 safety clips No 1 self locking nut M8 No 1 suspension spring No 1 fixing pin M8x110 No 1 two component chain link Fig A ZN Fig B ZN In addition to Type ZN10...

Page 3: ...voltage Fig 1 Loosen the limit switch 1 on the first track end track and move it in the direction shown by the arrow Open the chain 2 by 180 Fig 2 Unlock the motor 1 by pulling the manual release N Insert the chain 2 in the motor so that it engages with the pinion 3 Fig 3 Insert the motor 1 in the track 2 Fig 1 Fig 2 Fig 3 ...

Page 4: ... the fixing bracket 1 Tighten the chain until the mark arrow Fig 5A B 5B B 6 B 7 B On the installation variation B invert the supply voltage head Insert the fixing bracket a in the chain and turn it 90 b Insert the terminal head 6 in the guide c and the washer 5 with spring 4 in the draught dowel 3 Screw the dowel in the fixing bracket 1 Tighten the chain until the mark arrow Attention Do not tigh...

Page 5: ...termine the highest opening point of the door THP the ceiling must be above this point and at a distance of at least 35 mm The distance between the maximum door opening point and the lower guide must be included between 5 mm min and 65 mm max while the thrust arm must have an angle of 30 Fig 12 The guide can be fixed either on the architrave A either to the ceiling B Fig 13 Measure the centre of t...

Page 6: ...he position must be in zone B where B is 0 to 600 mm long Carry out two holes Ø 10x65 mm and insert two expansion plugs S10 1 and fix tight the two screws 8x60 2 by using the two washers 2 Fig 16 Fig 17 D Fig 14 Drill two holes D Æ 10 in the lintel or in the ceiling 74 mm to the right and to the left of the centre of the door C Fig 14 Fig 18 Fig 18 Fix 3 the door corner fitting 1 onto the rod in a...

Page 7: ...anually see figure 19 To install the manual release inside the door fix it by means of the relative bracket inside the door handle secure by means of a cable clamp type ZN24 and position the cable in place of the red lever W of the motor release If the area closed off by the garage door is not accessible from inside and the control needs to be released manually an external release device must be i...

Page 8: ... Fig 21 ZN Set the sectional door mounting to the right length A fix in place with 2 metal screws B and fasten to the upper section of the door X Slide the boomerang C into the connecting rod D U Section and connect with 2 M10x25 bolts and nuts Fig 22 ZN If necessary shorten the connecting rod by sawing off accordingly and connect directly to the sectional door mounting 76 ZN SERIES ACTUATOR Fig c...

Page 9: ...ixing to the door frame 5 3 Screw the curve to the swing device frame Install an emergency release 6 and move it so that the end of the curved arm 12 is located at the hole in the motor block Always leave a distance of almost 50 mm see drawing If required after removing the screws 7 modify the length in 25 mm steps 8 after first unlocking the spacer track 9 Do not connect the curved arm to the mot...

Page 10: ...it board for at least 3 seconds until the led turns on Release the push buttons and press it again The les starts flashing Press again and keep pressed the push button for at least 3 seconds until the led flashes with a higher frequency and finally the led turns off N B The circuit board with the 433 MHz receiver can store up to 30 different radio control codes Adjusting applied force The force re...

Page 11: ...p only during the closing phase To reduce the stress on the door and automation mechanics during the total closing phase the automation moves shortly in the ope ning direction 6 OFF deactivated ON activated Automatic closing 7 OFF deactivated ON automatic closing after 1 minute if 8 OFF 8 if 7 ON OFF automatic closing after 1 minute ON automatic closing after 5 from the photocell interruption When...

Page 12: ...m of the control unit and disconnect the back up battery If the power supply is needed to carry out operational checks disable all control devices radio controls keypads etc except for the device used by the maintenance technician In general the ZN10 electromechanical actuator requires little maintenance but cor rect operation also depends on the condition of the door Both ordinary and extraordina...

Page 13: ...croswitch contacts NO NC 230V A C Protection degree IP66 INSTALLATION 1 Remove the motor cover 2 Drill a hole of 98 100 mm and insert the cable supplied see Fig 29 ZN 3 Remove connector two Faston coupling No 5 see Fig 30 ZN connect the device A between connector 5a and coupling No 5 To insulate the connection in the Faston coupling and in the connector use the sheath supplied with the cable 4 Ref...

Page 14: ...y specialized personnel In any case it is advised to replace the battery every 24 months Fig 31 ZN KIT OF BACK UP BATTERY FOR AUTOMATIC GATE SYSTEMS ZN SERIES Type ZNB1 GENERAL FEATURES Kit of back up battery type ZNB1 with 4 Module DIN housing for automatic gate systems for ZN range sectional doors and hori zontally pivoted spring or counterweighted doors In case of mains failure the back up batt...

Page 15: ... Switch displaced Faulty switch trim The photocell works correctly Broken cable loosened terminal Switch displaced Dirty photocell Photocell displaced bent sup port Faulty photocell Yes No Yes No Yes No Yes No TROUBLESHOOTING DIAGNOSTIC TABLE OF COMMON PROBLEMS Faults in the garage door operator can be eliminated by following the instructions given in the table below If you are unable to solve the...

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