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83

ZN SERIES ACTUATOR 

PERIODICAL CHECK UP

Check the correct safety device operation periodically or in any case once a year (see ZH 1/494 April, 1989).
Monthly check up  the correct operation of the safety devices, which are sensitive to pressure (for example switch trim). See EN60335-2-95.

Check up 

Reaction

Yes/No

Possible cause

Solution

Disconnecting the
motive-power

Stop a door leaf  with
a 50 mm high object
during 

the door

closing phase.

Emergency release

Follow instructions
described in para-
graph "Emergency
release" 

Safety switch trim,
if installed

Open/close the door
by activating

the

switch trim simulta-
neously.

Photocell, if instal-
led

Open/close the door
by interrupting
the photocell simulta-
neously.

- Leave all programmings unchanged

- Reduce the motive-power tolerance. Turn trim-

mer leftwards until the check up has positive
result. Open the door and close it completely
twice  keeping it under control. See paragraph:
"Maximum motive-power adjustment ".

-  Adjust the door, contact qualified personnel!

-  Repair the emergency release.
-  Check the door operation, see instructions:

"Door maintenance ".

-  Check the cable, re-fasten the terminals.
-  Reposition the switch
- Deactivate the  installation and exclude the

reactivation. Contact the service personnel.

- Check the cable, re-fasten the terminals.
- Reposition the switch
- Clean the photocell
- Reposition the photocell
- Deactivate the  installation and exclude the

reactivation.

- Contact the service personnel.

When the auto-
mation faces the
the object, it
inverts the motion

The door should
be easily opened
and closed
manually (the
door is balanced).

Door reaction
according to
programming of
switch 1, 2 or 3.

Door reaction
according to
programming of
switch 1, 2 or 3.

- The motive-power disconnection

works without limits.

- Trimmer on right limit stop.

Motive-power tolerance pro-

gramming too high.

- The door is not correctly adju-

sted.

- The emergency release works

properly.

- The emergency release is faulty. 
- The door got stuck.

- The security switch trim operates

correctly.

- Cable broken, loosened terminal.
- Switch displaced
- Faulty switch trim

- The photocell works correctly.

- Broken cable, loosened terminal
- Switch displaced
- Dirty photocell
- Photocell displaced (bent sup-

port)

- Faulty photocell

Yes

No

Yes

No

Yes

No

Yes

No

TROUBLESHOOTING- DIAGNOSTIC TABLE OF COMMON PROBLEMS

Faults in the garage door operator can be eliminated by following the instructions given in the table below. If you are unable to solve
the problem, please contact your dealer.

Problem Cause(s) Solution(s)

The door cannot be moved either
manually or electrically.

The automatic device does not work and
there is no light.

The automatic device does not work when
the remote control is used.

The door stops while closing, moves back
approximately 10 cm and then stops
again.

The door stops while opening.

The door can only be used if the button is
pressed, and the internal light flashes.

No light can be seen during opening and
closing of the door.

The speed changes during the opening
and the closing phase.

- Enable the emergency release (N) and

open the door manually.
See paragraph "Emergency release".

- Check using another electrical device, for

example a tester.

- Replace the fuse.

- Replace the battery

- Code the remote control.  See paragraph

"Coding the remote control".

- Remove the obstacle and open the door

completely

- Adjust the limit switch again.

- Remove the obstacle and close the door

completely

- Adjust the limit switch again.

- Remove the obstacle, then move the

door to the final position, and the opera-
tor will once again work normally.

- Replace the bulb.

- Normal slowing down 

- Clean the guide and lubricate it again
- Clean the guide and lubricate it again

- Tighten the chain

- There is a power cut

- The fuse in the garage power circuit has

blown

- The remote control battery is low.

- The remote control has not been cor-

rectly coded.

- Forced stoppage has been triggered due

to the presence of an obstacle.

- Limit switch badly adjusted.

- Forced stoppage has been triggered due

to the presence of an obstacle.

- Limit switch badly adjusted.

- Forced stoppage has been triggered due

to the presence of an obstacle.

- Blown lamp

- The automation starts slowly and then

accelerates.

- The chain guide is dirty
- The chain guide has been lubricated

with the wrong type of oil

- Chain not correctly stretched.

Summary of Contents for ZKN1

Page 1: ...end of the mechanism and consequently the reduction in length of 310 mm is espe cially advantageous in situations where space may be limited Maintenance free and reliable With the new operating principle of a motor travelling along a fixed chain in a track the automatic system is quiet and long lasting and requires no maintenance COMPLETE KIT FOR SECTIONAL DOOR Type ZKN1 COMPLET KIT FOR SPRING OR ...

Page 2: ...equired for assembly Assembly material in the bag Fig B No 4 wood screws 8x60 No 4 plugs S10 No 5 washers 8 4 No 2 wood screws 4x50 No 2 plugs S6 No 5 hexagonal head screws for metal plate 6 5x19 No 1 long bolt 10x35 No 1 short bolt 10x35 No 2 safety clips No 1 self locking nut M8 No 1 suspension spring No 1 fixing pin M8x110 No 1 two component chain link Fig A ZN Fig B ZN In addition to Type ZN10...

Page 3: ...voltage Fig 1 Loosen the limit switch 1 on the first track end track and move it in the direction shown by the arrow Open the chain 2 by 180 Fig 2 Unlock the motor 1 by pulling the manual release N Insert the chain 2 in the motor so that it engages with the pinion 3 Fig 3 Insert the motor 1 in the track 2 Fig 1 Fig 2 Fig 3 ...

Page 4: ... the fixing bracket 1 Tighten the chain until the mark arrow Fig 5A B 5B B 6 B 7 B On the installation variation B invert the supply voltage head Insert the fixing bracket a in the chain and turn it 90 b Insert the terminal head 6 in the guide c and the washer 5 with spring 4 in the draught dowel 3 Screw the dowel in the fixing bracket 1 Tighten the chain until the mark arrow Attention Do not tigh...

Page 5: ...termine the highest opening point of the door THP the ceiling must be above this point and at a distance of at least 35 mm The distance between the maximum door opening point and the lower guide must be included between 5 mm min and 65 mm max while the thrust arm must have an angle of 30 Fig 12 The guide can be fixed either on the architrave A either to the ceiling B Fig 13 Measure the centre of t...

Page 6: ...he position must be in zone B where B is 0 to 600 mm long Carry out two holes Ø 10x65 mm and insert two expansion plugs S10 1 and fix tight the two screws 8x60 2 by using the two washers 2 Fig 16 Fig 17 D Fig 14 Drill two holes D Æ 10 in the lintel or in the ceiling 74 mm to the right and to the left of the centre of the door C Fig 14 Fig 18 Fig 18 Fix 3 the door corner fitting 1 onto the rod in a...

Page 7: ...anually see figure 19 To install the manual release inside the door fix it by means of the relative bracket inside the door handle secure by means of a cable clamp type ZN24 and position the cable in place of the red lever W of the motor release If the area closed off by the garage door is not accessible from inside and the control needs to be released manually an external release device must be i...

Page 8: ... Fig 21 ZN Set the sectional door mounting to the right length A fix in place with 2 metal screws B and fasten to the upper section of the door X Slide the boomerang C into the connecting rod D U Section and connect with 2 M10x25 bolts and nuts Fig 22 ZN If necessary shorten the connecting rod by sawing off accordingly and connect directly to the sectional door mounting 76 ZN SERIES ACTUATOR Fig c...

Page 9: ...ixing to the door frame 5 3 Screw the curve to the swing device frame Install an emergency release 6 and move it so that the end of the curved arm 12 is located at the hole in the motor block Always leave a distance of almost 50 mm see drawing If required after removing the screws 7 modify the length in 25 mm steps 8 after first unlocking the spacer track 9 Do not connect the curved arm to the mot...

Page 10: ...it board for at least 3 seconds until the led turns on Release the push buttons and press it again The les starts flashing Press again and keep pressed the push button for at least 3 seconds until the led flashes with a higher frequency and finally the led turns off N B The circuit board with the 433 MHz receiver can store up to 30 different radio control codes Adjusting applied force The force re...

Page 11: ...p only during the closing phase To reduce the stress on the door and automation mechanics during the total closing phase the automation moves shortly in the ope ning direction 6 OFF deactivated ON activated Automatic closing 7 OFF deactivated ON automatic closing after 1 minute if 8 OFF 8 if 7 ON OFF automatic closing after 1 minute ON automatic closing after 5 from the photocell interruption When...

Page 12: ...m of the control unit and disconnect the back up battery If the power supply is needed to carry out operational checks disable all control devices radio controls keypads etc except for the device used by the maintenance technician In general the ZN10 electromechanical actuator requires little maintenance but cor rect operation also depends on the condition of the door Both ordinary and extraordina...

Page 13: ...croswitch contacts NO NC 230V A C Protection degree IP66 INSTALLATION 1 Remove the motor cover 2 Drill a hole of 98 100 mm and insert the cable supplied see Fig 29 ZN 3 Remove connector two Faston coupling No 5 see Fig 30 ZN connect the device A between connector 5a and coupling No 5 To insulate the connection in the Faston coupling and in the connector use the sheath supplied with the cable 4 Ref...

Page 14: ...y specialized personnel In any case it is advised to replace the battery every 24 months Fig 31 ZN KIT OF BACK UP BATTERY FOR AUTOMATIC GATE SYSTEMS ZN SERIES Type ZNB1 GENERAL FEATURES Kit of back up battery type ZNB1 with 4 Module DIN housing for automatic gate systems for ZN range sectional doors and hori zontally pivoted spring or counterweighted doors In case of mains failure the back up batt...

Page 15: ... Switch displaced Faulty switch trim The photocell works correctly Broken cable loosened terminal Switch displaced Dirty photocell Photocell displaced bent sup port Faulty photocell Yes No Yes No Yes No Yes No TROUBLESHOOTING DIAGNOSTIC TABLE OF COMMON PROBLEMS Faults in the garage door operator can be eliminated by following the instructions given in the table below If you are unable to solve the...

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