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16

ELVO  E911D/E911A/E912A

MAINTENANCE

 

4

!

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4.1

GENERAL CLEANING

The outer case of iron or station may be cleaned with a damp cloth
using little amounts of liquid detergents.

Never submerge the unit in liquid or allow any to enter
the case of the station.

Never use any solvent to clean the case.
(Decomposition of the writing and / or deformation on
the housing)

4.2

CARE OF TIPS

The tips supplied are iron plated copper and if used properly will
give a long life.

1.

Always keep tips tinned before switching off or storing for a
long period of time; Wipe tip using clean-o-point.

                                   

 Caution with long hair!

2.

Don't keep iron set at high temperature for long periods
as this will break down the surface of the tip.

3.

Never clean tips with abrasive materials or files.

4.

If any oxide film is formed, this can be cleaned with  the clean-
ing brush, isoproyl alcohol or equivalent, and then imme-
diately reheat and retain the tip to prevent oxidation of
wettable surface.

5.

Remove the tip and clean every twenty-four hours or at least
once a week. Remove any loose build up in the barrel.

6.

Do not use fluxes containing chloride or acid.
Use only rosin or activated resin fluxes.

7.

Do not use any compound or antiseize materials on
the wettable surface.

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ELVO  E911D/E911A/E912A

17

4.3

TIP REPLACEMENT AND DRESSING

Tip can be replaced simply by unscrewing the knurled nut barrel
assembly. The station must be switched off and allowed to cool during
this operation, 

as damage  may result if the system is left on

without the tip inserted

. After removing tip, blow out any oxide

dust that may have formed in the tip retaining area of the barrel. Be
careful to avoid getting dust in your eyes. Replace the tip and screw
back the retaining knurled nut barrel assembly using only firm hand
pressure to tighten. Pliers should only be used to tighten the nut to
avoid burning your fingers.

                          Wear protection spectacles!

Care should be taken not to overtighten as this
would damage the heating element.

4.3.1

Commissioning of New Tips

The following procedures should be followed when a new
tip has been installed at any time. It will give the tip much
longer life.

1.

Set temperature to the minimum, then switch power to "ON".

2.

After approx. 1 minute set temperature to 200

°

 C (392

°

 F).

(Beginning of scale)

3.

Tinn the surface with resin core solder containing
collophonium after having reached 200

°

 C (392

°

 F).

4.

Set to desired temperature and let it heat for approx. 5
minutes.

5.

Ready for use after reaching the present desired tempera-
ture.

Important:

Remove tip and clean daily if a new tip is
installed and removed any loose build up
in the barrel !
(For Tip Selector Charts, see chapter 6 !)

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Summary of Contents for E911A

Page 1: ...TION MANUAL ELVO 010 5001 E Pb Sn E912A E911A E911D 32 ELVO E911D E911A E912A Switzerland ELVO ELECTRONICS AG Hauptstrasse 93 CH 2552 Orpund Tel 41 0 32 356 04 31 Fax 41 0 32 356 04 32 I www elvo ch E info elvo ch The future belongs to quality and excellence ...

Page 2: ... control Our General Terms and Conditions of Sale of which the above text is an excerpt are bind ing for all warranty cases This document its contents and the technology described are strictly confidential It is provided for assistance to ELVO customers only It may not be copied repro duced or passed on to third parties with out express written permission from ELVO ELECTRONICS Dear customer We tha...

Page 3: ... E911A E912A 4 6 11 7 30 ELVO E911D E911A E912A S SAFETY CAUTIONS 9 SERVICING 19 Spare Parts 19 21 Sponges 12 18 19 21 T Technical data 8 Temperature 4 7 8 13 14 Temperature range 8 13 Temperature Stability 13 Tip Replacement 17 TIP SELECTOR CHART 17 20 W Working place overview 11 Working Temperature 13 ...

Page 4: ...cleaning Round motorized sponge rollers Stop Go switch Automatic for E911D and E911A The self cleaning motorized round sponges are only beginning to work when soldering iron is taken out of holder Standard switch Manual for E912A Connector socket 24 V for mains supply unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ELVO E911D E911A E912A 29 INDEX 10 A ACCESSORIES 21 ADDRESSES 20 25 B Block diagram 22 23 24 ...

Page 5: ...NSTRUCTIONS 14 3 4 1 clean o point How it works 15 SAFETY CAUTIONS 9 2 1 SAFETY INFORMATION 9 2 2 SAFETY CAUTIONS 9 2 3 OPERATING PRECAUTIONS 9 2 4 MECHANICAL PRECAUTIONS 10 2 5 ELECTRICAL PRECAUTIONS 10 2 6 MAINS PROTECTION 10 2 7 THE ESD WORKING PLACE 10 2 7 1 ESD Working place overview 11 28 ELVO E911D E911A E912A RECYCLING 9 9 1 GENERAL RECYCLING All individual components of the unit described...

Page 6: ... 2 CONDITIONS APPLYING TO SPARE PARTS 19 5 3 SPARE PARTS LIST 20 ELVO E911D E911A E912A 27 Sweden Cyncronica AB Tomtbergavägen 2 SE 14567 Norsborg Tel 46 853 194 300 Fax 46 853 194 310 Filtronic AB Box 2284 Hissgatan 2 SE 531 40 Lidköping Tel 46 510 208 10 Fax 46 510 210 40 Taiwan KINGYOUP ENTERPRISES CO 4F 16 No 16 Lane 609 Sec 5 Chung Hsin Road TW Taipei County Tel 886 2 999 17 50 Fax 886 2 999 ...

Page 7: ...Kft Köbanyai u 47 b HU 1101 Budapest Tel 36 1 350 4326 Fax 36 1 350 6459 Italy COFILI MACCHINE Via Privata Schiatti I 20057 Vedano al Lambro MI Tel 39 39 49 20 15 Fax 39 39 49 15 79 Japan CLAY COMPANY LTD 4 6 8 Kawara Machi Chuo Ku Osaka Kagaku Seni Kaikin 3a J Osaka City Tel 81 6 204 43 55 Fax 81 6 204 43 62 Korea SE HAN Electools Ltd B 508 1 Bundang Techno Park Yatap dong 148 Bundang KU Songnam ...

Page 8: ...el 420 466 670 192 Fax 420 466 655 127 Denmark Hin Horsen A S Langmarksvej 29 DK 8700 Horsen Tel 45 7625 90 90 Fax 45 7625 90 91 France A Jahnichen 38 Rue de Peupliers F 92008 Nanterre Cedex Tel 33 1 47 86 84 40 Fax 33 1 47 86 16 01 Germany Technisches Büro KULLIK Partner Vertriebs GmbH Mettgenberg 3 D 58540 Meinerzhagen Tel 49 235 790 9510 Fax 49 235 790 9595 Switzerland ELVO Electronics AG H Q H...

Page 9: ...he operator is guaranteed Special care has to be taken with features which are not mounted in a rack or similar 2 2 1 SAFETY INFORMATION Before installing and commissioning the soldering station please study this instruction manual carefully The enclosed measures and recommendations have to be followed Do never touch the soldering tip when the appliance is switched on danger of burning When the th...

Page 10: ... than 100 V 2 4 MECHANICAL PRECAUTIONS Avoid subjective procession To guarantee a long standing stability in accordance to international rules referring to security and reliability all spare parts listed within this manual must be replaced with original items only In case of a component failure only the assembly of an original recog nized component will further the longevity 2 5 ELECTRICAL PRECAUT...

Page 11: ...ential as soldering station and working base Hand lever 10 50 kΩ thereby no shock discharge of the user same potential is adjusted automatically Antistatic working base Additional potential equalization possible 22 ELVO E911D E911A E912A DIAGRAMS 7 7 1 BLOCK DIAGRAM E911D 0 20 40 60 80 100 IST Mains supply Transformer Separate mains transformer Zero voltage detector Switch Heat display Soldering i...

Page 12: ...MBLY Assembly Press the station and the clean o point firmly together with both hands Iron holder Insert until it snaps in 1 With the models E911A and E911D the Stop Go switch can be blocked if desired by pushing the corresponding slide lever backwards 2 1 2 Transformer with suspension device ELVO E911D E911A E912A 21 ACCESSORIES 6 Screw Driver Shape Order number Dim 4520 S 1 0 1 32 4520 S 1 5 1 1...

Page 13: ...acturer Melting point 188 C 370 F Normal operation 270 320 C 518 608 F Production line operation 320 380 C 608 716 F The temperature above 380 C 716 F should not be used for normal soldering functions but can be used for short periods of time when ex cessive heat is required Consider the recommendations of the manufacturers of the diffrent components 20 ELVO E911D E911A E912A 5 3 SPARE PARTS LIST ...

Page 14: ... to send the equipment back for repair please proceed as follows enclose an exact description of the failure including the operational mode in which the failure or breakdown first occurred indicate clearly the person that should be contacted in your com pany and indicate the telephone and fax number for transportation please use the original packing material as far it is still available Should thi...

Page 15: ...ng the shift and wring well If the soldering tips are very fine wring more thoroughly The sponges retain uniform hu midity for about 8 hours 3 Do not wet the sponges by pouring water over them in the unit Overly wet sponges will cause excessive cooling of soldering tips 4 Replace sponges when incrusted with rosin after about 1 month of all day shifts Sponges are much cheaper than soldering tips 5 ...

Page 16: ...ttable surface ELVO E911D E911A E912A 17 4 3 TIP REPLACEMENT AND DRESSING Tip can be replaced simply by unscrewing the knurled nut barrel assembly The station must be switched off and allowed to cool during this operation as damage may result if the system is left on without the tip inserted After removing tip blow out any oxide dust that may have formed in the tip retaining area of the barrel Be ...

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