background image

Thank you for purchasing one of the XG Classic Soldering Systems. This temperature controlled soldering
system is an electronic device developed to meet the present and future needs of the production of electronic
industry. Please read this manual before operating the unit. Store the manual in a safe, easily accessible place
for future reference.

This publication may not include some last minute technical changes and/or revisions to the unit. Changes are periodically made to the information
described here. Future editions of this manual will incorporate these changes.

This manual is provided for information purposes only. All information included herein is subject to change without notice. Spike is not responsible for any
damages, direct or indirect, arising from or related to the use of this manual.

Patent No: 013171461, 01217422X, 012179477

Spike (Changzhou) Electronics Co., Ltd.

4FT13-1300-034
Made in China

Normal use of this product could expose the
user to solders containing lead which is known
to the State of California to cause cancer and
birth defects, or other reproductive harm, or
other Proposition 65 listed chemicals.

WARNING

!

XG Classic

SGS-2000 Series

Standard / ESD Model

Temperature Controlled Soldering System

Operation Manual

XG SGS-2000 Series

Temperature Controlled Soldering System

Operation Manual

Table of Contents

Packing List............................................................
Precautions............................................................
Features.................................................................
Name of Parts.........................................................
Operating the Classic Series Soldering System..........

1. Control Base
2. Iron Holder
3. Soldering Iron
4. Turn on the Power Switch

Care and Maintenance of Soldering Iron.............. ......

1. Working Temperature
2. Use and Care of Tips

Calibrating Iron Temperature....................................

1. Tools Required
2. Steps of Calibrating Iron Temperature

Checking for Breakage of the Heating
Element & Cord Assembly

..................

1. Broken Heating Element
2. Broken Soldering Iron Cord

Replacing Fuse........................................................
Troubleshooting Guide.........

...............

.

Specifications

............................

........

Control Base
Soldering Iron

Soldering Iron Temperature Curve

...... .

Schematic Diagram

...........................

.

Parts and Accessories

....................

.

Soldering Tips

...........................

.

..........

..................

.......

.............. .....

........................

....

..................

.. ........

........

........... .........

...........

.................. ...

.......................

........... ....

1.

2
2
4
6
7

11

13

14

16
17
18

19
19
20
24

Summary of Contents for xg classic SGS-2000 series

Page 1: ...in China Normal use of this product could expose the user to solders containing lead which is known to the State of California to cause cancer and birth defects or other reproductive harm or other Pro...

Page 2: ...the Control Base to prevent any damage to the unit rap the Soldering Iron against any hard surface to shake off soldering residual or otherwise subject the iron to severe shock modify the unit Use on...

Page 3: ...h Iron Cord Assembly Plug Temperature Control Knob Front Panel Control Base Iron Holder Heating Indicator CAL Receptacle ESD Socket Back Panel Power Switch Fuse Fuse Box Power Plug Cord Assembly Solde...

Page 4: ...See Figure 8 Dampen the small Cleaning Sponge with water and then squeeze it dry Place it in one of the openings of the IronHolder See Figure 9 Add water daily to approximately the level as shown in F...

Page 5: ...nge Repeat until the oxides are completely removed Coat with new solder If the Tip is deformed or heavily eroded replace with a new one If any oxide film does form this can be cleaned by carefully rub...

Page 6: ...ng Element 1 Measure the resistance value between Pin 4 1 or 2 Pin 5 1 or 2 Disassembling the Iron unit If it is not the Heating Element and Sensor are touching This will result in damage of PWB 1 2 3...

Page 7: ...ated correctly Refer to Calibrating the Iron Temperature 9 Is the Tip seized Is the Tip swollen because of deterioration Replace the Tip and the Heating Element Check 8 Check 8 10 The indicator is not...

Page 8: ...Base Housing PWB Insulator Transistor Fastening Plate Front Panel Assembly Front Panel Front Panel Plate Front Panel Plate Potentiometer Mount Temperature Control Knob Five Pin Socket CAL Pot Plug Wat...

Page 9: ...GI 980 SGI 980S Soldering Iron Soldering Iron Nut Tip Enclosure Soldering Iron Tip Nipple Nipple Spring Heating Element Terminal Board Handle Handle Handle Cover Handle Cover Iron Cord Bushing Solderi...

Reviews: