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ELVO  E911D/E911A/E912A

9

SAFETY  CAUTIONS

2.2

SAFETY CAUTIONS

Heeding the recommendations within the present manual will allow
this apparatus to perform its highest capacity with maximum security.

2.3

OPERATING PRECAUTIONS

Following the instructions will enable high performance of the opera-
tions and ensure many long years of use.
Adhere to following suggestions :

Handling the AC and other cables

When connecting and disconnecting the cables, take hold of
the plug section and not the cord. Pulling the cord may caused
damage to the cable and create hazards.

Preventing electric shocks and fire hazards

If the cable is broken or damaged, or if the wires are exposed,
have it  replaced !

The buyer has to install this appliance in such a way, that the
security of the operator is guaranteed. Special care has to be
taken with features, which are  not mounted in a rack or
similar.

 

2

!

!

!

2.1

SAFETY INFORMATION

Before installing and commissioning the soldering
station, please study this instruction manual carefully.
The enclosed measures and recommendations have to
be followed.

Do never touch the soldering tip when the appliance
is switched on (danger of burning)

When the the soldering station is open, it should always
be handled when not under power (mains connection
plugged off) and by authorized service personnel only

!

!

24

ELVO  E911D/E911A/E912A

7.3

BLOCK DIAGRAM E912A

0

20

40

60

80

100 %

IST

Mains supply

T

ransformer

Separate mains transformer

Zero voltage detector

Switch

Heat display

Soldering ir

on

Heater element

Temp. - Sensor

Controller

Comparator

Standby

Nominal

Mains r

emote 

contr

ol

Rectifier

Potential equalization 

on housing and 

working base

Connector

Tip point

Soldering station

This part is installed twice in T

ype 912A

Summary of Contents for E911A

Page 1: ...TION MANUAL ELVO 010 5001 E Pb Sn E912A E911A E911D 32 ELVO E911D E911A E912A Switzerland ELVO ELECTRONICS AG Hauptstrasse 93 CH 2552 Orpund Tel 41 0 32 356 04 31 Fax 41 0 32 356 04 32 I www elvo ch E info elvo ch The future belongs to quality and excellence ...

Page 2: ... control Our General Terms and Conditions of Sale of which the above text is an excerpt are bind ing for all warranty cases This document its contents and the technology described are strictly confidential It is provided for assistance to ELVO customers only It may not be copied repro duced or passed on to third parties with out express written permission from ELVO ELECTRONICS Dear customer We tha...

Page 3: ... E911A E912A 4 6 11 7 30 ELVO E911D E911A E912A S SAFETY CAUTIONS 9 SERVICING 19 Spare Parts 19 21 Sponges 12 18 19 21 T Technical data 8 Temperature 4 7 8 13 14 Temperature range 8 13 Temperature Stability 13 Tip Replacement 17 TIP SELECTOR CHART 17 20 W Working place overview 11 Working Temperature 13 ...

Page 4: ...cleaning Round motorized sponge rollers Stop Go switch Automatic for E911D and E911A The self cleaning motorized round sponges are only beginning to work when soldering iron is taken out of holder Standard switch Manual for E912A Connector socket 24 V for mains supply unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ELVO E911D E911A E912A 29 INDEX 10 A ACCESSORIES 21 ADDRESSES 20 25 B Block diagram 22 23 24 ...

Page 5: ...NSTRUCTIONS 14 3 4 1 clean o point How it works 15 SAFETY CAUTIONS 9 2 1 SAFETY INFORMATION 9 2 2 SAFETY CAUTIONS 9 2 3 OPERATING PRECAUTIONS 9 2 4 MECHANICAL PRECAUTIONS 10 2 5 ELECTRICAL PRECAUTIONS 10 2 6 MAINS PROTECTION 10 2 7 THE ESD WORKING PLACE 10 2 7 1 ESD Working place overview 11 28 ELVO E911D E911A E912A RECYCLING 9 9 1 GENERAL RECYCLING All individual components of the unit described...

Page 6: ... 2 CONDITIONS APPLYING TO SPARE PARTS 19 5 3 SPARE PARTS LIST 20 ELVO E911D E911A E912A 27 Sweden Cyncronica AB Tomtbergavägen 2 SE 14567 Norsborg Tel 46 853 194 300 Fax 46 853 194 310 Filtronic AB Box 2284 Hissgatan 2 SE 531 40 Lidköping Tel 46 510 208 10 Fax 46 510 210 40 Taiwan KINGYOUP ENTERPRISES CO 4F 16 No 16 Lane 609 Sec 5 Chung Hsin Road TW Taipei County Tel 886 2 999 17 50 Fax 886 2 999 ...

Page 7: ...Kft Köbanyai u 47 b HU 1101 Budapest Tel 36 1 350 4326 Fax 36 1 350 6459 Italy COFILI MACCHINE Via Privata Schiatti I 20057 Vedano al Lambro MI Tel 39 39 49 20 15 Fax 39 39 49 15 79 Japan CLAY COMPANY LTD 4 6 8 Kawara Machi Chuo Ku Osaka Kagaku Seni Kaikin 3a J Osaka City Tel 81 6 204 43 55 Fax 81 6 204 43 62 Korea SE HAN Electools Ltd B 508 1 Bundang Techno Park Yatap dong 148 Bundang KU Songnam ...

Page 8: ...el 420 466 670 192 Fax 420 466 655 127 Denmark Hin Horsen A S Langmarksvej 29 DK 8700 Horsen Tel 45 7625 90 90 Fax 45 7625 90 91 France A Jahnichen 38 Rue de Peupliers F 92008 Nanterre Cedex Tel 33 1 47 86 84 40 Fax 33 1 47 86 16 01 Germany Technisches Büro KULLIK Partner Vertriebs GmbH Mettgenberg 3 D 58540 Meinerzhagen Tel 49 235 790 9510 Fax 49 235 790 9595 Switzerland ELVO Electronics AG H Q H...

Page 9: ...he operator is guaranteed Special care has to be taken with features which are not mounted in a rack or similar 2 2 1 SAFETY INFORMATION Before installing and commissioning the soldering station please study this instruction manual carefully The enclosed measures and recommendations have to be followed Do never touch the soldering tip when the appliance is switched on danger of burning When the th...

Page 10: ... than 100 V 2 4 MECHANICAL PRECAUTIONS Avoid subjective procession To guarantee a long standing stability in accordance to international rules referring to security and reliability all spare parts listed within this manual must be replaced with original items only In case of a component failure only the assembly of an original recog nized component will further the longevity 2 5 ELECTRICAL PRECAUT...

Page 11: ...ential as soldering station and working base Hand lever 10 50 kΩ thereby no shock discharge of the user same potential is adjusted automatically Antistatic working base Additional potential equalization possible 22 ELVO E911D E911A E912A DIAGRAMS 7 7 1 BLOCK DIAGRAM E911D 0 20 40 60 80 100 IST Mains supply Transformer Separate mains transformer Zero voltage detector Switch Heat display Soldering i...

Page 12: ...MBLY Assembly Press the station and the clean o point firmly together with both hands Iron holder Insert until it snaps in 1 With the models E911A and E911D the Stop Go switch can be blocked if desired by pushing the corresponding slide lever backwards 2 1 2 Transformer with suspension device ELVO E911D E911A E912A 21 ACCESSORIES 6 Screw Driver Shape Order number Dim 4520 S 1 0 1 32 4520 S 1 5 1 1...

Page 13: ...acturer Melting point 188 C 370 F Normal operation 270 320 C 518 608 F Production line operation 320 380 C 608 716 F The temperature above 380 C 716 F should not be used for normal soldering functions but can be used for short periods of time when ex cessive heat is required Consider the recommendations of the manufacturers of the diffrent components 20 ELVO E911D E911A E912A 5 3 SPARE PARTS LIST ...

Page 14: ... to send the equipment back for repair please proceed as follows enclose an exact description of the failure including the operational mode in which the failure or breakdown first occurred indicate clearly the person that should be contacted in your com pany and indicate the telephone and fax number for transportation please use the original packing material as far it is still available Should thi...

Page 15: ...ng the shift and wring well If the soldering tips are very fine wring more thoroughly The sponges retain uniform hu midity for about 8 hours 3 Do not wet the sponges by pouring water over them in the unit Overly wet sponges will cause excessive cooling of soldering tips 4 Replace sponges when incrusted with rosin after about 1 month of all day shifts Sponges are much cheaper than soldering tips 5 ...

Page 16: ...ttable surface ELVO E911D E911A E912A 17 4 3 TIP REPLACEMENT AND DRESSING Tip can be replaced simply by unscrewing the knurled nut barrel assembly The station must be switched off and allowed to cool during this operation as damage may result if the system is left on without the tip inserted After removing tip blow out any oxide dust that may have formed in the tip retaining area of the barrel Be ...

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