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Section 1: INTRODUCTION & APPLICATIONS FOR USE

The eLumen8 BG615 is designed as an industrial portable power generator supplying continuous AC 
mains power up to 300W for equipment requiring 230V AC 50Hz. It has the added feature of a built-in 
charger with a mains input and a changeover relay that allows power from the mains to pass through 
to a load whilst keeping the battery charged, then if the mains fails the system can support the load (if 
within the compatibility of the inverter) automatically for a duration dependant on load.

It uses a bespoke Lithium Ion (615W/h) battery with a dedicated battery management system to 
supply a pure sine wave inverter producing a clean reliable supply powering most compatible 
equipment up to 300W.

It is housed in a ruggedised waterproof IP65 case with industrial input and output sockets for 
charging and discharging of the unit. In addition, a display on the front of the case indicates run 
times based on the current load, recharge time based on the in-built charger and other information 
pertaining to the battery voltage, current, state of charge and capacity. A single switch turns the 
system on and off and contains a red warning LED to indicate any fault conditions including low 
battery supply, over temperature, overload and short circuit.

All users must read, understand and obey any instructions and information contained herein these 
operating instructions before use. Only trained or competent personnel should use the eLumen8 
BG615.

This Manual should always stay with the eLumen8 BG615.

APPLICATIONS FOR USE

The eLumen8 BG615 is designed for use in the following applications only. It should not be used for 
any other purpose. If in any doubt about applications for use, please contact either Prolight Concepts 
(UK) Ltd or Prolight Concepts (UK) Ltd’s distributor for more information.

• 

Powering resistive load equipment up to a max continuous load of 300W. 

• 

Powering capacitive load equipment up to a max continuous load of 300W. 

• 

Avoid powering Inductive loads (Items with motors in) or limit their load to 60W max. 

Note: Some loads may fail to run at all from the eLumen8 BG615 Generator or cause the inverter 
system within the generator to behave abnormally causing it to shut down, if this happens disconnect 

the load and don’t attempt to retry.

Failure to follow the instructions and safety rules in this manual may result in death 

or serious injury.

Summary of Contents for 615

Page 1: ...in any form or by any means electronic or mechanical without express written permission from Prolight Concepts UK Ltd Any type of reproduction or distribution not authorized by Prolight Concepts UK Ltd represents an infringement of valid copyrights and violators will be prosecuted We expressly reserve the right to make technical modifications even without due notice which aim at improving our prod...

Page 2: ...IT PRODUCT REFERENCE UNIT SERIAL NUMBER This information can be found on your eLumen8 BG615 data plate which is found at the rear of the unit NOTE Below is an example of the eLumen8 BG615 data plate You will be required to supply the products serial number when contacting Prolight Concepts UK Ltd or one of Prolight s approved dealers about parts and service ...

Page 3: ...ions 9 Section 4 Setting up the eLumen8 BG615 10 Section 5 Operating instructions 12 5a Pre operation inspection 12 5b Using the eLumen8 BG615 13 5c Recharging the eLumen8 BG615 16 Troubleshooting 18 5d Packing away and transport 19 5e Storage transport mode 19 Section 6 Maintenance 20 6a Advice on disposal 21 6b Disclaimer of warranty 21 ...

Page 4: ... capacity A single switch turns the system on and off and contains a red warning LED to indicate any fault conditions including low battery supply over temperature overload and short circuit All users must read understand and obey any instructions and information contained herein these operating instructions before use Only trained or competent personnel should use the eLumen8 BG615 This Manual sh...

Page 5: ...he equipment unsafe Throughout this manual and on labels on the eLumen8 BG615 DANGER WARNING and CAUTION blocks are sometimes used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly Observe them carefully Their definitions are as follows These safety alerts cannot eliminate the hazards that they indicate Common sense...

Page 6: ...w any liquid to enter inside the product d Use only with an extension cord appropriate for outdoor use e Do NOT use damaged cables or connectors f All cables and equipment must be double insulated GENERAL SAFETY RULES POTENTIAL HAZARDS WHEN SETTING UP AND USING THE ELUMEN8 BG615 PORTABLE BATTERY POWERED GENERATOR FALL HAZARDS Do NOT place the eLumen8 BG615 anywhere it could fall on to personnel Do...

Page 7: ...nect the eLumen8 BG615 to any other mains supply system such as a grid or generator supply it is not designed for grid tie systems it will damage the unit Do NOT allow minors or persons of reduced competency to use the eLumen8 BG615 it is NOT a toy Do NOT connect the eLumen8 BG615 charger between its charge input and mains outlet sockets it will damage the unit BODILY INJURY HAZARDS It is recommen...

Page 8: ... for spares or repair options Do NOT use any type of abrasive or strong chemicals to clean the eLumen8 BG615 Do NOT attempt to defeat modify any of the wiring or protection fuses IMPROPER USE HAZARD Never leave an eLumen8 BG615 unattended unless a full risk assessment for the application it is being used for has been undertaken by a competent person Unauthorized personnel could attempt to operate ...

Page 9: ... 5 THD 3 Efficiency 90 Power Factor 0 99 Mains input and output socket Depending on model selected PCE 16A 2P E IP67 Socket Model SLK310BP2 300 230 AMF100 TE F or CEE 230V 16A 3P IP67 Inlet Outlet Socket SLK310BP2 300 230 AMF100 T60309 or SCHUKO Input Outlet SOCKET 250V 16A 3P IP68 F Model SLK310BP2 300 110 AMF100 T60309 CHARGING In built 6A 120W charging system that will recharge the battery from...

Page 10: ...he eLumen8 BG615 will shut down until it has cooled sufficiently to allow it to function again It will signal this by flashing the red LED continuously 4 times which will then be repeated and a beeper will be heard until the fault condition is removed Low Battery Capacity The eLumen8 BG615 will eventually shut down until the battery has been recharged sufficiently It will signal this by flashing t...

Page 11: ...etting up and operating the eLumen8 BG615 Forming a trip hazard Minors or non competent persons Mains electricity at 230V AC is produced by this unit Debris either on proposed site or on route to site Inadequate surface support to withstand the eLumen8 BG615 weight Water which could allow the eLumen8 BG615 to be submersed All other possible unsafe conditions ...

Page 12: ...This inspection is designed to discover if anything is obviously wrong with a unit prior to use A damaged or modified eLumen8 BG615 must never be used If any damage is discovered the eLumen8 BG615 must be removed from service until it has been repaired Maintenance and repairs can be executed only by authorised personnel If any person maintaining or repairing the device is in any doubt they should ...

Page 13: ...matically light up when the unit is switched on and go dark when the unit is switched off to conserve power when not in use 4 Make connections to the mains output socket at the side of the eLumen8 BG615 Making sure the output voltage of the eLumen8 BG615 is within the constraints of the equipment to be powered from it 2 If necessary recharge the eLumen8 BG615 As a point of note it is good practice...

Page 14: ...dle of the switch to indicate that mains power is on and everything is ok 7 Note the estimated run time on the display this will vary according to the load driven by the eLumen8 BG615 In the example here the display indicates 6 hours 35 minutes remaining at the current power drawn SYSTEM ENERGY MONITOR KEY 1 State of charge 2 Battery voltage V 3 Current draw A 4 Wattage W 5 Estimated run recharge ...

Page 15: ...ntime required while still potentially providing enough light for the task in hand 9 In use note the fall of the battery capacity so power isn t suddenly lost unexpectedly Once the eLumen8 BG615 gets towards the end of the available capacity a beeping will be heard from the unit and the red LED in the middle of the switch will flash to denote the low power level depending on the size of the load b...

Page 16: ...Lumen8 BG615 should be charged in a cool ventilated environment Note It is good practice to always keep the eLumen8 BG615 generator fully charged up so it is always ready for use 2 Plug the eLumen8 BG615 into a suitable outlet via its supplied mains cable 3 After the mains has been connected the charger will start and the back light on the display on the eLumen8 BG615 will start to pulse energy wi...

Page 17: ...w show an estimated time to complete the charge process You may notice the energy go in slowly to start with this depends on the state of discharge of the battery 6 Once the display shows 100 the power pack is fully recharged if not being used in mains pass through or emergency mode the mains supply can be switched off and disconnected from the power pack Make sure the power pack is always switche...

Page 18: ... from the unit Red LED flashes 4 times There is capacity in the battery Check the eLumen8 BG615 isn t too hot it will automatically shut down if temperatures rise beyond the allowed thresholds of the inverter contained within to protect from permanent damage Once cooled the eLumen8 BG615 will allow mains power to be restored Switch the unit off then on to reset it Should the problem persist the eL...

Page 19: ... help as required TRANSPORT AND LIFTING INSTRUCTIONS The transport vehicle trolley must be parked on a level surface The transport vehicle trolley must be secured to prevent rolling while the eLumen8 BG615 is being loaded Be sure the vehicle trolley capacity loading surfaces storage area and chains or straps are sufficient to withstand the eLumen8 BG615 weight See the data plate on the eLumen8 BG6...

Page 20: ...ny circumstance and the manufacturer Prolight Concepts UK Ltd or its authorised dealer must be contacted for guidance with regards to repair All fasteners locking mechanisms and latches to be checked for correct operation prior to use Any damaged parts that could pose a risk to the user personnel must be replaced The eLumen8 BG615 must be taken out of service if during use or repair and maintenanc...

Page 21: ...or details of where and how they can take this item for environmentally safe recycling Business users should contact their supplier and check the terms and conditions of the purchase contract This product should not be mixed with other commercial wastes for disposal 6b DISCLAIMER OF WARRANTY WARRANTY One year from date of purchase Please note Batteries are deemed consumable items which are warrant...

Page 22: ...nge without prior notice We take no responsibility for errors or admissions Prolight Concepts UK Ltd Lumen House Stancliffe Street Blackburn Lancashire BB2 2RP UK Tel 44 0 1254 704111 Email sales prolight co uk www prolight co uk RI 80 V1 EL 211118 ...

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