ELTEX IONSTAR RX3 Operating Instructions Manual Download Page 16

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BA-en-2058-1808_IONSTAR RX3

5. Maintenance

Warning!

Electric shock hazard!
• Do not carry out any maintenance or repair work without first discon-

necting the supply voltage of the units.

• The machine which has the units fitted must not be in operation.
• The bars passively absorb energy from the moving substrate web. The 

high voltage cable must be plugged in or grounded to the power supply. 
An unconnected grounding cable may cause a spark discharge and 
may lead to a risk of injury.

• Repairs and maintenance work must be carried out by qualified person-

nel only. 

To ensure the trouble-free function of the discharging bars, clean the bars 
at least once a week with compressed air free of oil and water (max.6 bar 
and standard compressed air pistol) and a brush with soft plastic bristles.
Clean grease, ink, glue, paper dust, etc. off the discharging bar and the 
distance detection using a suitable solvent (benzine). Do not soak the 
bars and the high voltage cable in solvent!

Caution!

Do not damage the emission tips when cleaning. Brush only in longitudinal 
direction.

Warning!

Risk of deflagration!
Allow the solvent to evaporate completely before restarting the unit.

Inspection of the protective resistors

The function and the appearance of the protective resistors must be 
inspected at regular intervals. The inspection intervals are specified in the 
accident prevention regulations, as amended (e.g. in Germany DGUV 
V3). Eltex recommend inspection intervals of 6 months.
The function of the series resistors must be checked using a suitable 
measuring device. The test voltage must be 1,000V. The measured resis-
tance between two emission tips of the same tip row must not fall below 
240 MOhm and not exceed 360 MOhm.

Summary of Contents for IONSTAR RX3

Page 1: ...Operating Instructions IONSTAR RX3 Discharging Bar for 24 V DC BA en 2058 1808 RX3_re...

Page 2: ...2 BA en 2058 1808_IONSTAR RX3...

Page 3: ...erational safety 9 3 Installation and assembly 11 3 1 Assembling the discharging bar 11 3 2 Connecting supply voltage and connector 13 3 3 Ground connection 13 3 4 Connecting socket for function and f...

Page 4: ...4 BA en 2058 1808_IONSTAR RX3...

Page 5: ...wearing emission tips shockless no danger of electrical shock to personnel robust design function and fault monitoring with floating signal contacts automatic distance measurement with discharge opti...

Page 6: ...6 BA en 2058 1808_IONSTAR RX3...

Page 7: ...109988d_1 distance measurement depending on the version operating display LED connector supply voltage connector function and fault signals connection for application ground Fig 2 IONSTAR RX3 discharg...

Page 8: ...is symbol denotes the special conditions which must be observed when operating the system in explosion hazard areas as specified in the EX approvals 2 2 Contact protection The site of installation and...

Page 9: ...hich the IONSTAR RX3 is installed or if a conductive coating e g metallic inks is applied or printed the IONSTAR RX3 must be de energised Before carrying out repairs cleaning or maintenance work and b...

Page 10: ...ng notices must be dis played The operation of the bars can generate ozone The ozone concentra tion levels developing near the bars depend on many different factors such as site of installation bar cu...

Page 11: ...Evenly space the sliding nuts across the full length below 1 meter total length 2 per bar below 2 meters total length 3 per bar over 2 meters total length 4 per bar Warning For safety in operation pl...

Page 12: ...the machine environment i e no discharging against the idler roller A rough guideline No objects of conductive grounded material must be mounted within a minimum distance of 260 mm from the tip array...

Page 13: ...ected via the connector plug supplied Alternatively the optional power supply unit may be used To ensure that no voltage is supplied to the bars when the material web is at rest enabling the supply vo...

Page 14: ...als Warning Contact 1 to contact 2 COM open no Warning contact closed Malfunction Contact 3 to contact 2 COM open no malfunction contact closed No line voltage both contacts open Caution Contact 4 5 a...

Page 15: ...rvals are possible the discharging bar otherwise operates continuously The yellow LED signals warning messages LED off optimum working range LED flashing in 1 2 second cycles Distance current working...

Page 16: ...brush with soft plastic bristles Clean grease ink glue paper dust etc off the discharging bar and the distance detection using a suitable solvent benzine Do not soak the bars and the high voltage cabl...

Page 17: ...ce in the vicinity of bar or power supply units Clean bar see chapter Maintenance Check installation situation Loctate and rectify the source of interfe rance if necessary take measures to suppress in...

Page 18: ...if the operating and assembly instructions spe cified by Eltex have been observed The warranty period begins on the date of delivery In the event of defects occurring during the warranty period the u...

Page 19: ...ewing Bar element glass fibre reinforced plastic GRP Encapsulation material polyurethane Emission tips tungsten Installation material sliding nuts M6 Short circuit current tip max 0 45 mA Function and...

Page 20: ...ng width weight IONSTAR RX3 S000848 848 mm 920 mm 5 6 kg IONSTAR RX3 S001088 1088 mm 1160 mm 6 8 kg IONSTAR RX3 S001328 1328 mm 1400 mm 8 0 kg IONSTAR RX3 S001568 1568 mm 1640 mm 9 2 kg IONSTAR RX3 S0...

Page 21: ...se specify the article number when ordering Article Article No Power supply with mains cable 111114 Sliding nut M6 106251 Voltage supply connector 109536 Function and fault signal connector 109537 Vol...

Page 22: ...22 BA en 2058 1808_IONSTAR RX3...

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Page 24: ...67 69 D 79576 Weil am Rhein Phone 49 0 76 21 79 05 230 Fax 49 0 76 21 79 05 330 eMail static control eltex com Internet www eltex com Eltex offices and agencies The addresses of all Eltex agencies can...

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