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ELMOPRINT M 80-0, Original User Manual, Page: 1 / 40

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ELMOPRINT M 80-0 Original User Manual Download Page 1

 
 
 
 
 
 
 
 

 
 
Adresse/Address 

Telefon/ Telephone 

E-mail 

 

Reg. nr./Reg. no. 

Tåstruphøj 56 

(+45) 59 43 44 10 

[email protected] 

192.818 

DK-4300 Holbæk   

 

Telefax

   

 

 

Website 

Denmark 

(+45) 59 44 24 42 

www.elmoprint.com   

 

 

 
 
 
 

 
 
 

 
 
 
 

 
 

M

M

 

 

8

8

0

0

-

-

0

0

 

 

Digital styring / Digital controller 

 

Original brugsanvisning / Original Users Guide 

Monteringsvejledning / Assembly instruction

Summary of Contents for M 80-0

Page 1: ...ruphøj 56 45 59 43 44 10 info elmoprint com 192 818 DK 4300 Holbæk Telefax Website Denmark 45 59 44 24 42 www elmoprint com M M 8 80 0 0 0 Digital styring Digital controller Original brugsanvisning Original Users Guide Monteringsvejledning Assembly instruction ...

Page 2: ...M80 digital 2 03 04 12 ...

Page 3: ...linder M80 tegning 35 Hovedcylinder M 80 liste 36 Prægehoved M 80 37 Foliecylinder 38 Underlag M 80 39 Magnetventil 40 T Ta ab bl le e o of f c co on nt te en nt ts s Table of contents 3 Introduction 4 EC Declaration of Incorporation 5 Technical specs M 80 6 Safety and health 7 Intended use 7 Other use 7 Hazards 8 Environmentally friendly disposal 9 Operation 10 Starting the printer 11 Exchanging ...

Page 4: ...i Dem læse denne manual igennem og gøre Dem bekendt med drift og vedligehold af prægemaskinen I In nt tr ro od du uc ct ti io on n Elmoprint will like to take this opportunity to thank you for choosing our product to solve your assignment Elmoprint has many years of experience in manufacturing imprinting machinery The hot stamping machines are produced with emphasis on high quality and durability ...

Page 5: ...mmelse med 2006 42 EF Holbæk d _______________________________ Jens Storm Nielsen E EC C D De ec cl la ar ra at ti io on n o of f I In nc co or rp po or ra at ti io on n Manufacturer and compiler of the relevant technical documentation Elmoprint ApS Maskinfabrik Taastruphoej 56 DK 4300 Holbaek hereby declare for the partly completed machine Itemno 80000 0 Commercial name M80 Complete Type Hot stam...

Page 6: ...ns serienr er banket i toppen af maskinen Deres prægemaskine er leveret med følgende modifikationer T Te ec ch hn ni ic ca al l s sp pe ec cs s M M 8 80 0 Print Max printarea 50mm length x80mm width Max speed 300 prints per minute Dwell time adjustable 0 02 2 4 sec Printing temperature adjustable 80 240 C 176 464 F Consumption Compressed air 5 6 Bar 0 3 l compressed air per print Power 230V 250W f...

Page 7: ...hoved ved at bruge andet andre varmelegemer end det foreskrevne eller at anvende skarpe værktøjer i printhoveder til at skære eller perforere emner med S Sa af fe et ty y a an nd d h he ea al lt th h I In nt te en nd de ed d u us se e Your printer has been developed and manufactured for printing information on labels and packaging It is designed to be built into packing machinery and label applica...

Page 8: ...me fingre hvorfor man ALTID skal undgå at have disse mellem typeholderen og underlaget evt emnet H Ha az za ar rd ds s The printer runs on 230 V and during installation please be sure not to damage the connecting cable The printer must be connected through a fuse The stainless steel shield is equipped with a warning sign and must not be removed while printer is connected 230 VAC are connected to t...

Page 9: ... tilbage der er sendt fragtfrit Yderligere oplysninger fremgår af WEEE direktivet Your printer has been designed so you can easily exchangen hot foil and typeholder without having your fingers between the typeholder and counter pressure plate Necessary access around the printer must be concidered while mounting the printer Hot foil delivered by Elmoprint does not release fumes during use and does ...

Page 10: ...år den bedst mulige trykkvalitet Læs iøvrigt også Sikkerhed og sundhed samt rengøring andetsteds i manualen O Op pe er ra at ti io on n This is the operators part of the manual with the information necessary to operate the printer This includes Starting the printer as well as exchanging hot foil types and dies and also how to set up printing time temperature and pressure to obtain the best possibl...

Page 11: ...r samme lampe vil starte på at blinke S St ta ar rt ti in ng g t th he e p pr ri in nt te er r We presume that the printer is mounted in an other machine the host machine and supplied with power compressed air and startsignal fra the host You may need to read the manual for the host machine to get info about turning on off the supply of power air and start signal Turn on the heat approx 10 min bef...

Page 12: ...ilen således at fremtrækket er jævnt men hurtigere end prægetiden E Ex xc ch ha an ng gi in ng g h ho ot t f fo oi il l r ro ol ll l The printer operates by transfering a pigment from a roll of hot foil to the substrate intended for printing The hot foil is pulled forward between each print thus causing the roll to last for a limited amount of prints Please check that there is hot foil on the prin...

Page 13: ...holder plade 2 Håndtag 3 Typeholder 4 Type 5 Nål 6 Spor Linie 7 Låsepal 8 Serienummer E Ex xc ch ha an ng gi in ng g t ty yp pe es s a an nd d d di ie es s The hot stamping machine operates by heated types dies or numbering units pressing a hot foil against the material intended for printing packaging film label or otherwise thus transfering pigment from the hot foil Types dies and numbering units...

Page 14: ...s materiale bør bestemmes ved udførsel af prøvetryk Elmoprint udfører altid gerne prøvetryk for Dem S Se et tt ti in ng g p pr ri in nt t p pa ar ra am me et te er rs s A good print quality depends on multible parameters which must be selected and set carefully Grade and quality of the hot foil Printing temperature Printing time Printing pressure Quality of counter pressure H Ho ot t f fo oi il l ...

Page 15: ...ot foil Dwell time and temperature interact and must be determined taking print quality print resistance as well as speed and problems with substrate sticking to hot foil or counter pressure plate in concideration Dwell time shall be short 0 1 0 3 sec in order to get prints with sharp edges and avoid that the substrate sticks to the hot foil or counter pressure plate while temperature is set so th...

Page 16: ...gøring er det en god idé at smøre med talkum for at underlaget bliver så glat som muligt og klæbning undgås C Co ou un nt te er r p pr re es ss su ur re e Hot stamping requires a pressure of at least 50 kp cm2 Thus a counter pressure plate is used when printing on flexible materials i e packaging films and labels For hologramprinting Elmoprint recommend to use a hard counter pressure plate of PU r...

Page 17: ... at prægemaskinen kan fungere sammen med værtsmaskinen Læs venligst Sikkerhed og Sundhed før montage A As ss se em mb bl ly y i in ns st tr ru uc ct ti io on n M80 hot stamping machine is a partly assembled machine intended to be mounted in a host machine This part of the manual is intended for the technician with the information necessary to install the printer This includes mounting the printer ...

Page 18: ...n M Mo ou un nt ti in ng g M M 8 80 0 M 80 must be mounted in a frame or fork with an inner dimension of 202 mm Inner dimension between the 2 top tracks 40 mm Inner dimension between the bottom tracks 30 mm Der skal ved indbygningen sikres at brugeren har nem og sikker adgang til at betjene printeren samt til dagligt vedligehold When installing printer you must concider good access to the printer ...

Page 19: ...M80 digital 19 03 04 12 E El l d di ia ag gr ra am m M M 8 80 0 E El le ec ct tr ri ic c d di ia ag gr ra am mm me e M M 8 80 0 ...

Page 20: ...på pakkefilmen S St ta ar rt ts si ig gn na al l The start signal is normally a signal from the host machine packaging machine label applicator etc and the hot stamping machine can be connected in several different ways Thus you have to establish what signal is available from the host and how you can use it To get a good print quality the packaging film have to be at a stand still when printing On...

Page 21: ...gangssignal kan tilsluttes værtsmaskinen Se eldiagram P Pr ri in nt te er r f fa au ul lt ts s The imprinting machine is equipped with alarms for sensorbreak foil alarm end or brake high temperature and low temperature The 4 alarms are indicated by red LED on the front of the printercontroller The alarms has to be repaired by technician and then reset on RESET Press and hold the button for approx ...

Page 22: ...es med prægefolie trådt 1 Induktiv føler 2 Bremsearm F Fo oi il l a al la ar rm m The imprinting machine is equipped with a foil alarm which is activated when foil break or at the end of the foil roll The alarm does not block the startsignal to the printer but can be put into use by the host machine An inductive sensor is mounted at the shield next to the brake lever to register movements in the b...

Page 23: ...s som vist på figuren herunder 1 Hovedcylinder 2 Foliecylinder 3 Drøvleventil 4 Magnetventil A Ai ir r s su up pp pl ly y The imprinting machine is driven by air and the gaskets working lifetime will depend on the quality of the air led into the machine If the air system contains a lot of rust and water then a filter regulator with mist lubrication is recommended in front of the solenoid valve The...

Page 24: ... en ng gø ør ri in ng g Prægemaskinen er bygget af rustfrit stål og anodiseret aluminium så den kan holde i mange år i krævende miljøer såsom fødevareindustri hvor der kan være fugtigt samt blive gjort rent med kraftige rengøring midler Man må dog ikke spule direkte med vand på prægemaskinen så det anbefales at den overdækkes med en plasticpose ved den slags rengøring Prægemaskinen rengøres nemmes...

Page 25: ... exposed to wear and tear These parts must occassionally be replaced We recommend you recondition your printer regularly and replace bearings and gaskets in the main and foil cylinder when the solenoid valve starts to leak air In the last part of the manual you will find A list of spareparts which will enable you to make all the most common repairs of your hot stamping machine A list of possible r...

Page 26: ... i funktion Sæt prægetiden ned E Trykket kan skrabes af 1 Temperaturen for lav Reguler 2 Prægetiden for kort Reguler T Tr ro ou ub bl le e s sh ho oo ot ti in ng g A Print head doesn t move 1 Check the air supply 2 Check that solenoid valve changes at knob U If not replace the valve 3 Meassure current on the power supply 4 Check for blown fuses in controlbox 5 Check that the photo sensor micro swi...

Page 27: ...il eller friløb udskiftes I Opspoling virker ikke 1 Lejerne på opspolingen kører dårligt Renses eller udskiftes F The print head doesn t heat 1 Replace blown fuses 2 Defect in the heating element Replace heating element 4 Defective temperature sensor indicated by controller Replace sensor G The temperature rises above the preset value without alarm for sensor or heating element 1 Recalibrate print...

Page 28: ... gå tilbage til Operation Basic når kalibrering er slut O Op pe er ra at ti io on n s se er rv vi ic ce e Your printer is delivered with factory settings of some parameters which in most cases should never be changed If changing is required anyway these parameters can be accessed as follows Press and hold at the same time FUNC and RESET until OP B Operation basic appears in the display up to 10 se...

Page 29: ...terfølgende sider finder De sam lingstegninger og styklister på præge maskinen C Ch ha an ng gi in ng g t te em mp pe er ra at tu ur re e a al la ar rm m If adjusting the limits for temperature alarm is required it can be accessed in the you must then calibrate the heat control afterwards while heating up from beeing cold as follows Press FUNC multible times until AL1 low or AL2 high is displayed ...

Page 30: ...2018 2 Foliestyr 72032 1 Underlag 80074 1 Topspændejern 104212 1 Spændehåndtag 105310 1 Seegerring U10 M M 8 80 0 0 0 f fr ro on nt t v vi ie ew w Itemno Qty Description 80001 1 Rear plate 72006 1 Main cylinder 72007 1 Printing head 72008 1 Cliché holder 72010 1 Wind up shaft 72014 1 Foil advance shaft 72015 1 Bearing for foil advance shaft 72016 1 Pressure roller 72018 2 Foil guide 72032 1 Counte...

Page 31: ...e 330606 1 Skruefitting T ø6 80057 1 Konsol for forskruninger 340606 2 Lynfitting vinkel ø6 ø6 104307 3 Kabelforskruning PG7 M M 8 80 0 0 0 r re ea ar r v vi ie ew w Without shield Itemno Qty Description 72012 1 Lifting handle for roller 72017 1 Lever for pressure roller 80028 1 Setting screw 80045 1 Pulley small 80046 1 Pulley large 850475 1 O ring belt 80051 1 Spring for roller 72025 1 Foil cyli...

Page 32: ...ring ø6x1 5 80008 1 Skærmkasse 80052 1 Holder for induktiv føler 563006 1 1 Induktiv føler PNP 563007 1 Ledning f induktiv føler M M 8 80 0 0 0 s si id de e v vi ie ew w Foilhub complete no 72011 contains Itemno Qty Description 72009 1 Foil wind off shaft 70030 1 Rear disc for foil guide 70031 1 Front disc for foil guide 80126 1 Lock nut for disc Other parts Itemno Qty Description 80005 1 Rear pla...

Page 33: ...rm 80099 1 Bremseskive 80103 1 Tap f bremsearmsklods 80112 1 Tap for fjeder 80035 1 Møtrik for lejerør 72019 1 1 Lejerør kort komplet B Br ra ak ke e M M 8 80 0 0 0 Brake lever no 72021 contains Itemno Qty Description 72020 1 Eccentric with needlebearing 80087 1 Threaded disc 80093 1 Lever for brake 80094 1 Pin for lever for brake 80097 1 Spring for brake 712520 1 Bronze bush Misc screws etc Brake...

Page 34: ...Varenr Antal Beskrivelse 80033 1 Lejerør for opspoling langt 711610 1 Oliebronzebøsning Andre dele Varenr Antal Beskrivelse 105320 1 Seegerring U20 R Re ew wi in nd de er r M M 8 80 0 Bearing for foil advance roller no 72015 contains Itemno Qty Description 80034 1 Bearing shell 711610 1 Bronze bush 741410 1 Freewheel bearing 80035 1 Nut Bearing no 72019 contains Itemno Qty Description 80033 1 Bear...

Page 35: ...M80 digital 35 03 04 12 H Ho ov ve ed dc cy yl li in nd de er r M M8 80 0 t te eg gn ni in ng g M Ma ai in n C Cy yl li in nd de er r M M8 80 0 d dr ra aw wi in ng g ...

Page 36: ...e M8 80017 4 Afstandsbøsning for trykfod 80018 1 Bagplade for varmeelement 106104 4 Topmøtrik M4 105104 4 Spændeskive ø4 210435 4 Kærvskrue M4 M Ma ai in n C Cy yl li in nd de er r M M 8 80 0 l li is st t Maincylinder nr 72006 contains Itemno Qty Description 80002 1 Maincylinder 80006 1 Stud 104112 1 Nut M12 80003 1 Bottom cover 80010 1 1 Bushing 80010 2 1 Bushing 80011 1 Distance washer 80012 2 T...

Page 37: ...105106 1 Spændeskive 19 110650 1 Unb skrue M6x50 Andre dele Varenr Antal Beskrivelse 80164 1 Varmelegeme 250W 72042 11 1 Varmeføler PT 100 P Pr ri in nt ti in ng g h he ea ad d M M 8 80 0 Printhead no 72007 contains Pos Itemno Description 1 80016 1 1 Top plate 2 80018 1 Rear plate 3 80019 1 Printhead 4 80020 1 Side support left 5 80021 1 Side support right 6 80079 2 Compression spring 7 40028 2 Sc...

Page 38: ...Kærvskrue M5 310606 1 Lufftilslutning 652529 2 Kensol pakning 660812 1 U manchet 720810 1 Glycodurbøsning 381806 1 Drøvlekontraventil F Fo oi il l c cy yl li in nd de er r Itemno Qty Description 80068 1 Piston for foil advance 672517 1 Cylinder seal 80059 1 Piston rod 104106 1 Nut M6 80056 1 Cylinder f foil advance 80060 1 Toothed rack 80064 1 Damper 80065 1 Plate for top cover 80066 1 Bottom cove...

Page 39: ...udgave med glasflake PU underlag har varenr 72030 1 hhv 72032 1 mens glasflake underlag har varenr 72030 3 hhv 72032 3 C Co ou un nt te er r p pr re es ss su ur re e p pl la at te e M M 8 80 0 Counter pressure plate no 72032 contains Itemno Qty Description 72030 1 Silicone rubber plate 72031 1 Topplate complete 240310 4 Pin ø3 80139 1 Tensioning bar 80076 1 Bottom plate 80079 1 Compression spring ...

Page 40: ...M80 digital 40 03 04 12 M Ma ag gn ne et tv ve en nt ti il l S So ol le en no oi id d v va al lv ve e ...

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