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Gold DC Bell Installation Guide

MAN-G-DCBELIG-EC (Ver. 1.205)

||The Gold DC Bell Connection Diagram|

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Table of Contents

Figure 3: The Gold DC Bell Connection Diagram – CAN

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Summary of Contents for Gold DC Bell

Page 1: ...Gold DC Bell Digital Servo Drive Installation Guide EtherCAT and CAN August 2017 Ver 1 205 www elmomc com...

Page 2: ...or the purpose of assisting users of the Gold DC Bell servo drive in its installation The text and graphics included in this manual are for the purpose of illustration and reference only The specifica...

Page 3: ...the documentation for this cable kit MAN G DCWHI CBLKIT pdf Revision History Version Date Details Ver 1 200 Aug 2014 Initial release in new format Ver 1 201 Feb 2015 Updated Ver 1 202 Jul 2015 Update...

Page 4: ...s 13 Chapter 5 Installation 14 5 1 Unpacking the Drive Components 14 5 2 Connector Types 15 5 3 Mounting the Gold DC Bell 18 5 4 The Gold DC Bell Connection Diagram 19 Chapter 6 Wiring 21 6 1 Basic Re...

Page 5: ...ital I Os and Analog Inputs J2 45 6 8 1 Port C Emulated Encoder Output 47 6 8 2 Analog Input 48 6 8 3 Digital Input and Output TTL Mode 49 6 8 4 Digital Input and Output PLC Source Mode 51 6 8 5 Digit...

Page 6: ...ied personnel may install adjust maintain and repair the servo drive A qualified person has the knowledge and authorization to perform tasks such as transporting assembling installing commissioning an...

Page 7: ...ing reinforced or double insulation in accordance with approved safety standards Before switching on the Gold DC Bell verify that all safety precautions have been observed and that the installation pr...

Page 8: ...up to 95V with only one power supply with no need for an auxiliary power supply for the logic The Gold DC Bell can operate as a stand alone device or as part of a multi axis system in a distributed co...

Page 9: ...voltage VDC 95 Maximum continuous power output W 80 200 400 800 1200 Efficiency at rated power at nominal conditions 99 Maximum output voltage 95 of DC bus voltage at f 22 kHz Auxiliary power supply...

Page 10: ...r output W 480 960 1450 Efficiency at rated power at nominal conditions 99 Maximum output voltage 95 of DC bus voltage at f 22 kHz Auxiliary power supply VDC 12 to 95 VDC up to 6 VA inc 5 V 2 x 200 mA...

Page 11: ...Details Presence and No STO TTL or PLC Source or PLC Sink is not fully certified and not recommended for new designs Digital Input Option TTL or 6 PLC Source or 6 PLC Sink 6 Digital Output Option TTL...

Page 12: ...etails Operating ambient temperature according to IEC60068 2 2 0 C to 40 C 32 F to 104 F Storage temperature 20 C to 85 C 4 F to 185 F Maximum non condensing humidity according to IEC60068 2 78 95 Max...

Page 13: ...stable speed electrical power drive systems Safety requirements Functional EN ISO 13849 1 2008 PL e Cat 3 Safety of machinery Safety related parts of control systems Approved IEC EN 61800 5 1 Adjustab...

Page 14: ...ofoam protection To unpack the Gold DC Bell 1 Carefully remove the servo drive from the box and the Styrofoam 2 Check the drive to ensure that there is no visible damage to the instrument If any damag...

Page 15: ...ctor Types www elmomc com 15 Table of Contents 5 2 Connector Types The Gold DC Bell has ten connectors No Pins Type Function Bottom Connectors 5 Phoenix 3 81 mm Pitch Motor phases PE 3 Phoenix 3 81 mm...

Page 16: ...nector Types www elmomc com 16 Table of Contents Front Connectors Front Connectors EtherCAT Front Connectors CAN 3 2 54 mm Pitch Molex STO 24 2 54 mm Pitch Molex Feedback port C and I O 8 2 54 mm Pitc...

Page 17: ...nnectors Top Connectors EtherCAT Top Connectors CAN 5 USB Device Mini B USB EtherCAT Version 8 RJ 45 EtherCAT In 8 RJ 45 EtherCAT Out CAN Version 8 RJ 45 CAN 8 RJ 45 CAN Table 2 Connector Types The pi...

Page 18: ...old DC Bell The Gold DC Bell has been designed for two standard mounting options Wall Mount along the back can also be mounted horizontally on a metal surface Book Shelf along the side M4 round head s...

Page 19: ...Installation Guide MAN G DCBELIG EC Ver 1 205 The Gold DC Bell Connection Diagram www elmomc com 19 Table of Contents 5 4 The Gold DC Bell Connection Diagram Figure 2 The Gold DC Bell Connection Diag...

Page 20: ...Gold DC Bell Installation Guide MAN G DCBELIG EC Ver 1 205 The Gold DC Bell Connection Diagram www elmomc com 20 Table of Contents Figure 3 The Gold DC Bell Connection Diagram CAN...

Page 21: ...ng Symbol Description Earth connection PE Protective Earth Connection Common at the Controller Shielded cable with drain wire The drain wire is a non insulated wire that is in direct contact with the...

Page 22: ...revent them from affecting the drive Failing to meet this requirement might result in drive controller host failure 4 After completing the wiring carefully inspect all wires to ensure tightness good s...

Page 23: ...One COMRET Common Return must be connected to the PE Implement the following steps to connect the COMRET to the PE a At the drive connect the feedback drain wire to one of the COMRET terminals in the...

Page 24: ...ector 1 At the controller side connections follow the controller manufacturer s recommendations concerning the shield 2 The connection of the Drain wire to the Port C is not mandatory Figure 7 Feedbac...

Page 25: ...ation Guide MAN G DCBELIG EC Ver 1 205 Basic Recommendations www elmomc com 25 Table of Contents 6 1 5 STO Port C Cable Connector It is recommended to use shielded cable but is not mandatory Figure 9...

Page 26: ...or full details Pin J14 Signal Function Cable Brushless Motor Brushed DC Motor Stepper Motor 1 PE Protective Earth Motor Motor Motor 2 M1 Motor phase Motor N C Motor Phase 1 3 M2 Motor phase Motor Mot...

Page 27: ...stallation Guide MAN G DCBELIG EC Ver 1 205 Motor Power Connector Pinouts J14 www elmomc com 27 Table of Contents Figure 11 DC Brushed Motor Power Connection Diagram Figure 12 Stepper Motor Power Conn...

Page 28: ...100V Single DC Power Supply Power to the Gold DC Bell is provided by a 12 95 VDC single isolated DC power source not included with the Gold DC Bell A smart control supply algorithm enables the Gold DC...

Page 29: ...in Power Connector To connect the DC power supply 1 The source of the 12 to 195 VDC power supply must be isolated 2 For best immunity it is highly recommended to use twisted and shielded cables for th...

Page 30: ...e Main Supply and not from the Auxiliary Supply The backup functionality can be used for storing control parameters in case of power outs providing maximum flexibility and backup capability when neede...

Page 31: ...and Auxiliary Power www elmomc com 31 Table of Contents 6 3 3 1 Power Rating 200 V For Power Rating 200 V two power isolated DC power sources are required main power 12 195V and auxiliary Power 12 95V...

Page 32: ...or power rating 100 V a single Power Supply is required which contains a smart control supply algorithm enabling the Gold DC Bell to operate with only one power supply with no need for an auxiliary po...

Page 33: ...ive Status Indicator in the MAN G Panel Mounted Drives Hardware manual Figure 16 Drive Status Indicator EtherCAT Figure 17 Drive Status Indicator CAN The red green dual LED is used for immediate indic...

Page 34: ...See Chapter 9 in the in the MAN G Panel Mounted Drives Hardware manual for full details Pin J11 Signal Function 1 STO1 STO1 input default 24 V 2 STO2 STO2 input default 24 V 3 STO_RET STO signal retu...

Page 35: ...le of Contents 6 5 1 Source Mode PLC Voltage Level Refer to the diagrams below for the PLC Source option connection Figure 18 STO Molex Type Input Connection PLC Source Option 6 5 2 TTL Mode TTL Volta...

Page 36: ...ue Off J11 www elmomc com 36 Table of Contents 6 5 3 Sink Mode PLC Voltage Level Refer to the diagrams below for the PLC Sink option connections which is not fully certified for STO This option is not...

Page 37: ...BS_CLK Absolute encoder clock 4 PortA_ENC_A Channel A ABS_CLK Absolute encoder clock 5 PortA_ENC_B Channel B ABS_DATA Absolute encoder data 6 PortA_ENC_B Channel B ABS_DATA Absolute encoder data 7 Por...

Page 38: ...G EC Ver 1 205 Port A J1 www elmomc com 38 Table of Contents 6 6 1 Incremental Encoder Figure 21 Port A Molex Type Incremental Encoder Input Recommended Connection Diagram 6 6 2 Halls Sensor Figure 22...

Page 39: ...The following figures describe the connections at Port A for the Absolute Serial type encoders Figure 23 Absolute Serial Encoder Recommended Connection Diagram for EnDAT Biss SSI Figure 24 Absolute Se...

Page 40: ...DCBELIG EC Ver 1 205 Port A J1 www elmomc com 40 Table of Contents 6 6 3 1 Hiperface The following figure describes the connection diagram Figure 25 Absolute Serial Encoder Recommended Molex Type Conn...

Page 41: ...mon Return COMRET Common Return 3 PortB_ENC_A SIN Channel A Sine SIN Sine 4 PortB_ENC_A SIN Channel A Sine SIN Sine 5 PortB_ENC_B COS Channel B Cosine COS Cosine 6 PortB_ENC_B COS Channel B Cosine COS...

Page 42: ...EC Ver 1 205 Port B J3 www elmomc com 42 Table of Contents 6 7 1 Incremental Encoder The following figure describes the connections at Port B for the Incremental encoder Figure 26 Port B Incremental...

Page 43: ...1 205 Port B J3 www elmomc com 43 Table of Contents 6 7 2 Interpolated Analog Encoder The following figure describes the connections at Port B for the Interpolated Analog encoder Figure 27 Port B Inte...

Page 44: ...Gold DC Bell Installation Guide MAN G DCBELIG EC Ver 1 205 Port B J3 www elmomc com 44 Table of Contents 6 7 3 Resolver Figure 28 Port B Resolver Molex Type Connection Diagram...

Page 45: ...tC_ENCO_A Buffered Channel A complement output 3 PortC_ENCO_B Buffered Channel B output 4 PortC_ENCO_B Buffered Channel B complement output 5 PortC_ENCO_Index Buffered INDEX output 6 PortC_ENCO_Index...

Page 46: ...5 Port C Digital I Os and Analog Inputs J2 www elmomc com 46 Table of Contents Pin Positions Cable Connector 24 Pin 2 54 mm Pitch Molex 24 Pin Molex Plug This cable is included in the cable kit descri...

Page 47: ...le of Contents 6 8 1 Port C Emulated Encoder Output The following figure describes the connections at Port C for the Emulated Encoder Differential Figure 29 Emulated Encoder Differential Output Recomm...

Page 48: ...AN G DCBELIG EC Ver 1 205 Port C Digital I Os and Analog Inputs J2 www elmomc com 48 Table of Contents 6 8 2 Analog Input The following circuit describes the internal interface of the Analog input Fig...

Page 49: ...Digital I Os and Analog Inputs J2 www elmomc com 49 Table of Contents 6 8 3 Digital Input and Output TTL Mode The following figure describes the connections at the I O Port for the Digital Input and O...

Page 50: ...Gold DC Bell Installation Guide MAN G DCBELIG EC Ver 1 205 Port C Digital I Os and Analog Inputs J2 www elmomc com 50 Table of Contents Figure 32 Digital Output Connection Diagram TTL Option...

Page 51: ...I Os and Analog Inputs J2 www elmomc com 51 Table of Contents 6 8 4 Digital Input and Output PLC Source Mode The following figure describes the connections at the I O Port for the Digital Input and Ou...

Page 52: ...Gold DC Bell Installation Guide MAN G DCBELIG EC Ver 1 205 Port C Digital I Os and Analog Inputs J2 www elmomc com 52 Table of Contents Figure 34 Digital Output Connection Diagram Source PLC Option...

Page 53: ...Analog Inputs J2 www elmomc com 53 Table of Contents 6 8 5 Digital Input and Output Sink Mode The following figure describes the connections at the I O Port for the Digital Input and Output Sink Mode...

Page 54: ...C Bell Installation Guide MAN G DCBELIG EC Ver 1 205 Port C Digital I Os and Analog Inputs J2 www elmomc com 54 Table of Contents Figure 36 Digital Output as Sink Configuration Molex Type Connection D...

Page 55: ...es The Gold DC Bell is a USB Device See Section 12 1 in the in the MAN G Panel Mounted Drives Hardware manual for full details Pin J9 Signal Function 1 USB VBUS USB VBUS 5 V 2 USBD USB _N line 3 USBD...

Page 56: ...tocol Fieldbus Type Product Number EtherCAT G DCBELXX YYYEXX 6 10 1 EtherCAT IN Ethernet Pin Assignments J7 Refer to section 12 2 in the MAN G Panel Mounted Drives Hardware manual for more details Pin...

Page 57: ...iagram Pin J8 Signal Function 1 EtherCAT_OUT_TX EtherCAT in transmit 2 EtherCAT_OUT_TX EtherCAT in transmit 3 EtherCAT_OUT_RX EtherCAT in receive 4 5 N A 6 EtherCAT_OUT_RX EtherCAT in receive 7 8 N A...

Page 58: ...herCAT Status LED The EtherCAT status indicator is a red green dual LED It combines run indication when it is green and error indication when it is red of the EtherCAT device For further details see t...

Page 59: ...lowing CAN fieldbus type industrial network protocol Fieldbus Type Product Number CAN G DCBEL XX YYYSXX See Section 12 4 in the MAN G Panel Mounted Drives Hardware manual for the electrical diagram Pi...

Page 60: ...AN Communication Version www elmomc com 60 Table of Contents 6 11 1 CAN Wiring Figure 41 Gold DC Bell Connection Diagram CAN Caution When installing the CAN communications ensure that each servo drive...

Page 61: ...nsure that the DC supply is within the specified range and that the proper plus minus connections are in order 6 13 Initializing the System After the Gold DC Bell has been connected and mounted the sy...

Page 62: ...Gold DC Bell Installation Guide MAN G DCBELIG EC Ver 1 205 www elmomc com 62 Table of Contents Chapter 7 Dimensions This chapter provides detailed technical information regarding the Gold DC Bell...

Page 63: ...www elmomc com 63 Table of Contents...

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