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0620A Roto-Jet  I

OPERATION (CONT.)

The machine is now ready to operate.

Hold the end of the flexshaft with your hand about 12” (304.8mm) back from the cleaning device.  
Insert the cleaning device just inside the tube to be cleaned and hold the flexshaft away from your 
body.  Depress the foot switch and start to feed the flexshaft down the tube.

It is important that the flexshaft not be forced down the tube.  If you meet resistance, proceed at a 
slower pace or refit the flexshaft with a smaller cleaning device.  Should the flexshaft meet too much 
resistance it will begin to coil.  DO NOT ALLOW THE FLEXSHAFT TO COIL.  Coiling of the flexshaft 
could cause binding within the casing and shear the core material.  If a blockage is encountered, and 
the shafting begins to coil, immediately stop feeding the shafting into the tube and start drawing the 
shafting back until coiling stops.  Then proceed to slowly feed the flexshafting into the tube, being sure 
to draw the shafting back when blockage is encountered and coiling begins.  Follow this procedure 
until the cleaning device removes the blockage.

TOOL TIP

Operate the flexshaft as straight as possible to minimize any sharp radius 
bends.  This applies to both brush insertion and maximum cleaning length.  
Operating the flexshaft in a constant sharp radius will flex fatigue the wires in 
the core reducing its strength.  Allowing the cleaning device to exit the tube 
while rotating can cause premature shaft failure in the tool coupling area.  
Never exit the tube with the tube cleaning device in operation.  For more 
information see “Technical” section.

WARNING

This machine drives high speed, rotating cleaning devices.  It is recommended 
that the operator wear safety glasses with side shields or full face shield eye 
protection, gloves and water repellant, nonskid foot wear.  Avoid contact with 
objects other than the tube when the machine is in operation.

TOOL TIP

Measure the length of the tubes being cleaned from the tube sheet to the tube 
sheet at the opposite end.  Transfer this measurement to the flexshaft from 
the END of the cleaning device up the casing toward the machine.  Mark the 
end of the measurement on the casing by wrapping the point with electrical 
tape.  This will enable you to feed the flexshaft through the tube and stop 
the cleaning device before exiting the tube on the opposite end.  For Model 
0620AR users, stop forward rotation of the machine when the tape mark 
reaches the tube sheet and start reverse rotation to back the cleaning device 
out of the tube.

Summary of Contents for Roto-Jet I 0620A

Page 1: ...es Models 0600 0600R 0620 and 0620R www elliott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation 0620A 0620AR Roto Jet I Cleaning System Operating and Maintenance Ins...

Page 2: ......

Page 3: ...tion 8 Operating Position Diagram A 9 Drive Coupling Diagram B 11 Electrical 14 Plug Grounding Diagram C D 15 Schematic Diagram E 17 Maintenance 18 Technical Data 19 Trouble Shooting Guide 21 Records...

Page 4: ...urchase welcome to our company our products are our ambassadors If this is a repeat purchase you can rest assured that the same value you have received in the past will continue with all of your purch...

Page 5: ...ll face shield eye protection Gloves and water repellant nonskid footwear are also recommended Keep hands and gloves away from moving parts 6 Use Safety Equipment Everyone in the work area should wear...

Page 6: ...al section 14 Avoid Accidental Starting Be sure your machine is turned off before plugging it in Do not use a machine if the foot switch control does not turn the machine on and off NEVER USE ANY OBJE...

Page 7: ...5 and over Length of shaft in feet completes the part number Available in standard lengths of 25 35 and 50 Consult factory for additional lengths SAFETY CONT 23 Maintain Labels and Nameplates These ca...

Page 8: ...he end of the handle on the floor Open the foot switch storage compartment and remove the foot switch O ring and rubber hose washer Position lug on foot pedal plug to line up with slot in plug recepta...

Page 9: ...0620A Roto Jet I 9 DIAGRAM A Tube Bundle Roto Jet I TOP VIEW CORRECT OPERATING POSITION...

Page 10: ...ive the flexshaft which will rotate the cleaning device At the same time water will pass through the machine and out the end of the flexshaft casing near the cleaning device Remove your foot from the...

Page 11: ...0620A Roto Jet I 11 DIAGRAM B Manifold Cap Brass Locking Sleeve Optional Drive Couplings Break Away Coupling Solid Coupling Coupling Adapter...

Page 12: ...any sharp radius bends This applies to both brush insertion and maximum cleaning length Operating the flexshaft in a constant sharp radius will flex fatigue the wires in the core reducing its strength...

Page 13: ...rn the bag to the storage compartment and close the door Remove the water hose from the machine Return the machine to the upright position For handle and axle assembly removal from the machine remove...

Page 14: ...lectrically live terminal Your machine must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances A temporary adapter may be used for connec...

Page 15: ...a 12 gauge cord can carry a higher current than a 14 gauge cord If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for...

Page 16: ...be heard when the button is depressed Engage the foot switch of the machine The machine Should Not operate Release the foot switch of the machine locate and push the reset button with your finger Enga...

Page 17: ...0620A Roto Jet I 17 DIAGRAM E...

Page 18: ...nt coating that is very durable and should last the life of the machine Use only mild soap and a damp cloth to clean your machine Certain cleaning solvents may be harmful to the painted surfaces Never...

Page 19: ...6 kg The charts below refer to the flexshafts only Match the prefix numbers to your shafting size See Fig 3 and 4 Wet Shafts Fig 3 Prefix Flexshaft Number Maximum Torque Inch Pounds Newton Meters 0511...

Page 20: ...9 2 3 2 5 2 6 2 8 2 9 0513 xx 2 4 2 8 3 8 4 4 4 7 5 1 5 4 5 9 0514A xx 2 8 4 1 5 3 6 2 6 4 6 7 7 7 8 4 0514 xx N A 6 0 8 4 10 7 12 1 13 4 14 8 15 8 0515 xx N A N A 11 9 15 7 19 0 22 6 25 0 27 3 Above...

Page 21: ...pinch points Check the water supply valve to verify that it is on and that water pressure is sufficient Water is leaking from the machine Check O ring part P8309 25 in manifold part 07136 Replace if m...

Page 22: ...section Flexshaft coils up when cleaning device is inserted into the tube Check the internal diameter of the tube past the expanded portion at the tube opening Verify the working diameter of the clean...

Page 23: ...0620A Roto Jet I 23 NOTES...

Page 24: ...24 0620A Roto Jet I ELLIOTT CHART TUBE MEASUREMENTS UNIT NUMBER _____________________________ TUBE I D TUBE LENGTH UNIT NUMBER _____________________________ TUBE I D TUBE LENGTH...

Page 25: ...0620A Roto Jet I 25 ELLIOTT CHART CLEANING SCHEDULES EFFICIENCIES EFFICIENCY BEFORE CLEANING AFTER CLEANING DATE OF CLEANING EFFICIENCY BEFORE CLEANING AFTER CLEANING DATE OF CLEANING...

Page 26: ...1 27 Enclosure Top 07121 1 28 G F C I Receptacle 07122 1 29 Electric Cord 07123 1 30 Support Pad 07125 4 31 Direct Mount Receptacle 07141 1 32 14 Awg Electric Wire Green 07131 4 39 33 14 Awg Electric...

Page 27: ...0620A Roto Jet I 27 To convert models 0600 and 0620 to new style receptacle and foot pedal plug see Tech Manual TM 32...

Page 28: ...1 27 Enclosure Top 07121 1 28 G F C I Receptacle 07122 1 29 Electric Cord 07123 1 30 Support Pad 07125 4 31 Direct Mount Receptacle 07141 1 32 14 Awg Electric Wire Green 07131 4 39 33 14 Awg Electric...

Page 29: ...0620A Roto Jet I 29 To convert models 0600R and 0620R to new style receptacle and foot pedal plug see Tech Manual TM 32...

Page 30: ...h of the coupling Note When replacing the motor coupling insure that the square washer has been placed onto the core before inserting the motor coupling 4 Locate the assembly of the core and coupling...

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Page 33: ...800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 05 2011 Elliott Tool Technologies Ltd TM 2 PL 2 Elliott Tool offers a complete line of precision tube tools to meet your needs...

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