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0620A Roto-Jet  I

OPERATION

Correct Machine Position and Operation is critical to getting the job done quickly and efficiently.  
This can be accomplished by the following these steps:

Examine the tubes to be cleaned and measure the internal diameter (Elliott Tube Gage is 
recommended) and length of the tubes.  If the tube ends are expanded, then make a note of the 
smallest internal diameter.  Record these measurements on the charts provided on page 22 and 23 
of this manual.  You will need these measurements to select the proper size flexshaft and cleaning 
attachments.

Roll or hand carry the machine to the location where the cleaning will take place.

Position the machine at a right angle to the tube sheet or cleaning area.  This will keep the flexshaft 
at the proper radius.  NEVER OPERATE THE MACHINE IN THE VERTICAL POSITION. (See Diagram 
A page 7).

Remove pin from handle bracket and lower handle on the machine to its lowest setting and replace 
the handle pin.

Lower the machine to the horizontal position, resting the end of the handle on the floor.

Open the foot switch storage compartment and remove the foot switch, “O” ring, and rubber hose 
washer.

Position lug on foot pedal plug to line-up with slot in plug receptacle and push plug in place.  Then 
thread the outer ring of the foot pedal plug onto the plug receptacle until tight.  The foot switch can 
only be connected in one position.

Place the rubber hose washer in the water hose connection of the machine.  This is a one time 
operation.  The rubber washer can remain in this connection and does not require removal after use.

Connect a standard garden hose to the 3/4” water hose connection of the machine.  The machine 
is designed for “Municipal” water pressure only, Max 100 psi (6.89 Bar-Metric).  DO NOT connect 
the water connection to a “High Pressure” source.  Water is important to the cleaning process as it 
flushes away deposits cleaned from the tube and helps to lubricate and cool the flexshaft.

Position the “O” ring in the recess of the flexshaft connection manifold.

TOOL TIP

Always select a smaller size of cleaning device for heavy 
tube deposits.  With the exception of the Elliott Turbo Brush, 
never use a brush or cleaning device larger than the internal 
diameter of the tubes.

Summary of Contents for Roto-Jet I 0620A

Page 1: ...es Models 0600 0600R 0620 and 0620R www elliott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation 0620A 0620AR Roto Jet I Cleaning System Operating and Maintenance Ins...

Page 2: ......

Page 3: ...tion 8 Operating Position Diagram A 9 Drive Coupling Diagram B 11 Electrical 14 Plug Grounding Diagram C D 15 Schematic Diagram E 17 Maintenance 18 Technical Data 19 Trouble Shooting Guide 21 Records...

Page 4: ...urchase welcome to our company our products are our ambassadors If this is a repeat purchase you can rest assured that the same value you have received in the past will continue with all of your purch...

Page 5: ...ll face shield eye protection Gloves and water repellant nonskid footwear are also recommended Keep hands and gloves away from moving parts 6 Use Safety Equipment Everyone in the work area should wear...

Page 6: ...al section 14 Avoid Accidental Starting Be sure your machine is turned off before plugging it in Do not use a machine if the foot switch control does not turn the machine on and off NEVER USE ANY OBJE...

Page 7: ...5 and over Length of shaft in feet completes the part number Available in standard lengths of 25 35 and 50 Consult factory for additional lengths SAFETY CONT 23 Maintain Labels and Nameplates These ca...

Page 8: ...he end of the handle on the floor Open the foot switch storage compartment and remove the foot switch O ring and rubber hose washer Position lug on foot pedal plug to line up with slot in plug recepta...

Page 9: ...0620A Roto Jet I 9 DIAGRAM A Tube Bundle Roto Jet I TOP VIEW CORRECT OPERATING POSITION...

Page 10: ...ive the flexshaft which will rotate the cleaning device At the same time water will pass through the machine and out the end of the flexshaft casing near the cleaning device Remove your foot from the...

Page 11: ...0620A Roto Jet I 11 DIAGRAM B Manifold Cap Brass Locking Sleeve Optional Drive Couplings Break Away Coupling Solid Coupling Coupling Adapter...

Page 12: ...any sharp radius bends This applies to both brush insertion and maximum cleaning length Operating the flexshaft in a constant sharp radius will flex fatigue the wires in the core reducing its strength...

Page 13: ...rn the bag to the storage compartment and close the door Remove the water hose from the machine Return the machine to the upright position For handle and axle assembly removal from the machine remove...

Page 14: ...lectrically live terminal Your machine must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances A temporary adapter may be used for connec...

Page 15: ...a 12 gauge cord can carry a higher current than a 14 gauge cord If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for...

Page 16: ...be heard when the button is depressed Engage the foot switch of the machine The machine Should Not operate Release the foot switch of the machine locate and push the reset button with your finger Enga...

Page 17: ...0620A Roto Jet I 17 DIAGRAM E...

Page 18: ...nt coating that is very durable and should last the life of the machine Use only mild soap and a damp cloth to clean your machine Certain cleaning solvents may be harmful to the painted surfaces Never...

Page 19: ...6 kg The charts below refer to the flexshafts only Match the prefix numbers to your shafting size See Fig 3 and 4 Wet Shafts Fig 3 Prefix Flexshaft Number Maximum Torque Inch Pounds Newton Meters 0511...

Page 20: ...9 2 3 2 5 2 6 2 8 2 9 0513 xx 2 4 2 8 3 8 4 4 4 7 5 1 5 4 5 9 0514A xx 2 8 4 1 5 3 6 2 6 4 6 7 7 7 8 4 0514 xx N A 6 0 8 4 10 7 12 1 13 4 14 8 15 8 0515 xx N A N A 11 9 15 7 19 0 22 6 25 0 27 3 Above...

Page 21: ...pinch points Check the water supply valve to verify that it is on and that water pressure is sufficient Water is leaking from the machine Check O ring part P8309 25 in manifold part 07136 Replace if m...

Page 22: ...section Flexshaft coils up when cleaning device is inserted into the tube Check the internal diameter of the tube past the expanded portion at the tube opening Verify the working diameter of the clean...

Page 23: ...0620A Roto Jet I 23 NOTES...

Page 24: ...24 0620A Roto Jet I ELLIOTT CHART TUBE MEASUREMENTS UNIT NUMBER _____________________________ TUBE I D TUBE LENGTH UNIT NUMBER _____________________________ TUBE I D TUBE LENGTH...

Page 25: ...0620A Roto Jet I 25 ELLIOTT CHART CLEANING SCHEDULES EFFICIENCIES EFFICIENCY BEFORE CLEANING AFTER CLEANING DATE OF CLEANING EFFICIENCY BEFORE CLEANING AFTER CLEANING DATE OF CLEANING...

Page 26: ...1 27 Enclosure Top 07121 1 28 G F C I Receptacle 07122 1 29 Electric Cord 07123 1 30 Support Pad 07125 4 31 Direct Mount Receptacle 07141 1 32 14 Awg Electric Wire Green 07131 4 39 33 14 Awg Electric...

Page 27: ...0620A Roto Jet I 27 To convert models 0600 and 0620 to new style receptacle and foot pedal plug see Tech Manual TM 32...

Page 28: ...1 27 Enclosure Top 07121 1 28 G F C I Receptacle 07122 1 29 Electric Cord 07123 1 30 Support Pad 07125 4 31 Direct Mount Receptacle 07141 1 32 14 Awg Electric Wire Green 07131 4 39 33 14 Awg Electric...

Page 29: ...0620A Roto Jet I 29 To convert models 0600R and 0620R to new style receptacle and foot pedal plug see Tech Manual TM 32...

Page 30: ...h of the coupling Note When replacing the motor coupling insure that the square washer has been placed onto the core before inserting the motor coupling 4 Locate the assembly of the core and coupling...

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Page 33: ...800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 05 2011 Elliott Tool Technologies Ltd TM 2 PL 2 Elliott Tool offers a complete line of precision tube tools to meet your needs...

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