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99062 Series 

9

Symptom

Possible Causes

Solution

Motor won’t run.

Loose plug connections.

Ensure all plug connections are 

secure.

Motor voltage doesn’t match power 

source voltage.

Ensure that motor voltage matches 

the voltage of the power source.

Torque controller is in “Auto” or  

“Assisted” mode & is waiting for  

additional input.

Check the torque controller dialog

screen & enter info required.

Motor will not shut off at 

controller setting.

Limit setting on the torque controller is 

set too high.

Recalculate or reduce limit setting.

Torque required exceeds motor

capacity.

Set motor speed (if 2-speed) to lower

speed or switch to larger motor.

Motor set at low speed setting

(2-speed motors only).

Set motor to high speed setting.

Motor is too large for application.

Switch to a smaller motor.

Defective trigger switch.

Replace the trigger switch.

Defective motor.

Have the motor serviced by an  

authorized repair specialist.

Motor runs hot.

Motor is operating at or above

its max. amperage rating.

Set motor speed (if 2-speed) to lower

speed or switch to larger motor.

Ambient temperature are high. 

See Care & Maintenance

on page 10.

Defective motor.

Have the motor serviced by an  

authorized repair specialist.

Motor will not 

auto-reverse.

Loose plug connection.

Ensure plug connection to torque 

controller is secure.

Troubleshooting Electric Rolling Motors

Summary of Contents for 99062 Series

Page 1: ...e O D www elliott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation 99062 Series Electric Rolling Motor Operating and Maintenance Instructions WARNING Read these instr...

Page 2: ......

Page 3: ...tents Introduction 4 Safety Instructions 5 Setup 7 Troubleshooting Electric Rolling Motors 9 Care Maintenance 10 Brush Replacement 11 99062 Series Parts Diagram 12 99062 Series Parts List 13 Technical...

Page 4: ...adors If this is a repeat purchase you can rest assured that the same value you have received in the past will continue with all of your purchases now and in the future The Elliott 99062 Series Electr...

Page 5: ...ks etc when using this tool 8 Ensure that long hair or loose fitting clothes are secure prior to use of the tool 9 Do not use motor without the additional handle 10 Never apply the motor to an unsecur...

Page 6: ...6 99062 Series TM 101 Model No 9017 Super Maxi Torq Pneumatic Rolling Control Page 6 of 20...

Page 7: ...tage must correspond with the voltage indicated on the motor s name plate 99062 110 motors designed for 110V can be used with 120V as well 99062 220 motors designed for 220V can be used with 240V as w...

Page 8: ...the chart below to determine the required minimum wire size Recommended Minimum Wire Gauge for Extension Cords Nameplate Amperes Extension Cord Length 25 7 6m 50 15 2m 75 22 8m 100 30 5m 150 45 7m 200...

Page 9: ...Set motor speed if 2 speed to lower speed or switch to larger motor Motor set at low speed setting 2 speed motors only Set motor to high speed setting Motor is too large for application Switch to a sm...

Page 10: ...tor system where motors are run for a short period of time then allowed to rest while a secondary motor is put into service Alternating motors in this manner will allow the motor to cool and avoid dam...

Page 11: ...8 3 Slide out brush holder Item 17 carbon brush Item 19 from the housing set Item 16 4 To remove the carbon brush from the brush holder press the copper tab thru the window in the brush holder pull th...

Page 12: ...12 99062 Series 99062 Series Parts Diagram 1A 1B 2 3 4 5 6 7 8 25...

Page 13: ...4 Ball Bearing 11 44 240066 0 Fan 12 44 515696 9 110V Armature 44 515699 3 220V Armature 13 44 210030 6 Ball Bearing 14 44 593640 6 110V Field 44 599369 2 220V Field 15 44 232210 3 Leaf Spring 16 44...

Page 14: ...ue In Lbs N m 15 1 7 1900 RPM Protection Class II Double Insulation Degree of Protection IP 20 Interference Suppression as per DIN VDE 0875 EN 55014 All rights of changes due to technical development...

Page 15: ...nufacturer s warranty to Seller Seller shall not be liable for any damages or delays caused by defective material or workmanship No allowance will be made for repairs or alterations made by others wit...

Page 16: ...1 800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 05 2018 Elliott Tool Technologies Ltd TM 105 Elliott Tool offers a complete line of precision tube tools to meet your needs C...

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