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REAR END ASSEMBLY

 

 

If you have ordered a built in base, then follow the section at the back of the 
booklet in conjunction with the 
instructions for each sub assembly. 

 
For the construction of this frame you require from the main box: 1 
pack of corner bars marked  
“corner bars” and 1 rear end pack marked “rear end” 
From  the  pack  of  fittings  you  need:  nuts  and  bolts,  glazing  beading  and  gusset  plates  (1  large  – 
ridge plate, 2 small – eave plates) 

 

PROCEDURE:

 

1. Starting with the pack of corner bars split the tape holding them together and first identify the 2 
roof bars from the 2 side bars. The side bars have one hole and 1 mitre, both at one end. The other 
end has no hole and is square cut. They are also shorter in length (1345mm). The roof bars have a 
series of holes in the flange and are mitred at both ends and in addition have a letter ‘R’ written at 
the apex on the 

outside

 of the bar and are longer in length (2221mm). N.B. If your greenhouse is a 

painted one, the roof corner bars will not be marked with a letter ‘R’. They can be identified from 
the side bars as outlined above. 

(Key point).

 

 

The bars are also handed so you must identify the left and right hand. Standing up, hold one side bar 
vertically in your left hand and the other in your right. Rotate the bars so that the 2 bolts slots are 
facing in towards you, with the mitres at the top (inside view). Viewed this way the 2 mitres should 
run down to each other. The roof bars can be handed similarly, keeping the bolt slots facing inwards 
and the letter ‘R’ to  the top.  (With a painted model,  the top  can be identified by observing the 4 
holes in the flange. The two holes nearest the end are at 50mm and 33mm centres. The 50mm end is 
the  top  i.e.  nearest  the  ridge).  On  the  outside  you  can  identify  them  by  ensuring  that  the  ‘R’s 
(indicating ridge) are at the top, the mitres will then run into each other. 
 
2. Slide the glazing beading into the 5 vertical glazing bars and the 4 corner bars, taking care not to 
stretch the material. Trim off any surplus level with the end of the bars. N.B. the corner bars have 3 
grooves to receive the glazing bead; do not put any in the middle one. 

(Key point).

 

 
3.Lay out the components of the frame on the ground as though you were standing on the inside i.e 
with the bolt slot uppermost. Ensure that, having correctly identified the roof from the side corner 
bars, left and right hands (see previous text) you have the roof bars with the letter ‘R’ (indicating 
ridge) at the top on the outside, i.e. towards the ground. 

(Key point).

 

 
4. Slide 4 bolts into each roof corner bar 

alternative

 bolt slot (facing inwards, see picture on next 

page). Leave 1 at the top, 1 at the bottom and 2 in the middle. Put a nut on and lightly tighten, leav-
ing them approx. 2” from the end of each bar. These will be used later in the general assembly. For 
the side corner bar you need only insert 2 extra bolts into the 

alternative

 bolt slots. 

 
5. Starting at the apex (2 corner bars opposite each other marked ‘R’) slide 1 bolt into the 

facing 

bolt slot

 i.e. the one that is facing upwards and is set at 90º to the 

alternative

 bolt slots – 4 above. 

(Key point).

 

 
6. Place the ridge gusset plate (larger of the 2 types) over the bolt, slide the plate left or right until 
the slotted hole in the plate lines up with the locating hole in the flange nearest to the end of the cor-
ner bar. Put nuts on both bolts i.e. flange and plate finger tip tighten only. 

(Key point). DO NOT 

spanner tighten at this stage.

 

Summary of Contents for TITAN 1200

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ...gles For Door End 2 2 2 2 2 2 20 Upper Horizontal Angles 1 1 1 1 1 1 21 Short Horizontal Angles 2 2 2 2 2 2 22 Horizontal Angle 2 2 2 2 2 2 23 Long Door End Glazing Bar 2 2 2 2 2 2 24 Medium Door End...

Page 5: ...nabling the cill to overhang the edges ENSURE that the base is square by measuring across the corners only when equal is it square Check the level using a builder s spirit level For dwarf wall dropped...

Page 6: ...the labels very carefully Do not push or lean on the glass panels Use extra care when moving heavy or awkward objects such as tables poles internal frames etc within or near the greenhouse Do not latc...

Page 7: ...for 10 12 14 and 16 2 for 18 and 20 models WE CAN NOW COMMENCE WITH THE ASSEMBLY If you are building your own brick base please refer to the dimensions on of this booklet It is rec ommended that a con...

Page 8: ...g and longer or shorter gutters and cill Key point If you have purchased a partition with your greenhouse you will have 2 less roof and 2 less side bars These are replaced with an extra set of corner...

Page 9: ...the glazing bars 3 Fix the cill in a similar way to above but start with the middle glazing bars and work outwards 4 The 2 outer glazing bars have the angle ties bolted to them Before attaching the nu...

Page 10: ...holes nearest the end are at 50mm and 33mm centres The 50mm end is the top i e nearest the ridge On the outside you can identify them by ensuring that the R s indicating ridge are at the top the mitre...

Page 11: ......

Page 12: ...orner bar Place a bolt through the hole and put a nut on finger tip tight only Key point Put a nut on the bottom bolt and finger tip tighten Do not spanner tighten at this stage 10 Do the same with th...

Page 13: ...to the end of each bar and insert them through the holes in the flange of the roof corner bar place the nuts on and finger tip tighten 17 Attach the diagonal angles to the 2 shorter glazing bars Slid...

Page 14: ...opening 2 The long horizontal brace is replaced by 2 shorter ones that attach to the upper bolt of the gusset plate but stop at the longer middle bars to facilitate the doorway Fix to the bolt insert...

Page 15: ...can now be joined together You need not do this procedure on the base but any flat surface near the greenhouse site If your base is prepared however you can carry put the assembly there to save lifti...

Page 16: ...tom and the hooked hinge uppermost 3 Slide the glazing beading into the slots in the side and top rails and trim to suit 4 Insert a bolt into each end of the side rail bolt slots put these bolts throu...

Page 17: ...post on the left handed door post on the right The top of each side post has two screw holes in it the bottom has three Key point Slide the glazing beading into the groove of each bar i e only one le...

Page 18: ...re this collar goes against the inside face of the top door panel See picture 8 Slip the nylon door skids on each of the bottom panels This may already have been done prior to delivery After fitting t...

Page 19: ...DOOR FRAME ASSEMBLY...

Page 20: ...gutter bar into the gap between the corner bars so that the inside flanges which form the angle of roof and side line up with the bolt slots in the corner bars Key point 2 Undo the nuts holding the 2...

Page 21: ...e bar up to the apex and standing on a pair of sturdy and safely placed stepladders push the ridge into the small gap between the roof corners so that the 2 flanges which form the angle of roof are ti...

Page 22: ...meets the roof corner bars and travels diagonally down to the gutter eave bar at the point where the 2nd glazing bar is bolted You fit one of these at each corner i e 4 per house but first you must f...

Page 23: ...TOP HAT DETAILS...

Page 24: ...hands as you did earlier 2 Each corner bar has a saw cut approx 20mm into the bar from each end but apart from that they are identical Insert the glazing beading as before but this time into all 3 gr...

Page 25: ...oving to the top of the bar insert another bolt into the bolt slot and out through the hole in the roof corner bar Put a nut on finger tip tight Do the same with the other 3 glazing bars 9 Utilising t...

Page 26: ...reely Fit the right hand door from the right hand side in the same way To square up the doors with the spacing undo the upper bolts holding the door track There is a little play to facilitate fine tun...

Page 27: ...m moving too far along the top door track Repeat at the bottom of the door Repeat for the 2nd door To facilitate smooth running of the door fit 1 flat bar door track support at each end of the top doo...

Page 28: ...vent s is are fitted The canopy is fitted on top of the ridge bar and is slightly longer than the ridge If your greenhouse is over 8 long then the canopy will be made up using several pieces First si...

Page 29: ...be sandwiched between 2 pieces of glass It cannot sit directly on top of the bottom cill The louvre is fitted from inside the greenhouse and you must ensure that the handles are on the right viewed f...

Page 30: ...roof cap to screw into position so you will need to poke your head up in the next bay along to enable safe fix ing With single sheet toughened glass the traditional overlap system used with the horti...

Page 31: ...TOUGHENED GLASS PLAN...

Page 32: ...ELITE 0318...

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