ELGi TRC 1000 MN UG, Owner'S Manual

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c. Dismantle the disc valves, check the springs, top plates and bottom plates.
There should not be any scratches or damage in the seating of valve
plates. If there is any damage, it should be lapped. If the springs are
damaged, they should be replaced. All the parts should be decarbonised
and thoroughly cleaned in kerosene. Reassemble the valve and assemble
it to the cylinder with new packings.
d. All the pipe lines should be checked for leaks at joints and packings
renewed as necessary.
During AoH Schedule
A general overhaul should be done. The compressor should be completely
stripped by experienced staff. All parts should be thoroughly cleaned,
examined and repaired in a clean surrounding.
Check the crankshaft assembly thoroughly. There should not be any shake in
the connecting rod about the crank pin. This can be checked by fixing the
crankshaft assembly between centres and shaking the connecting rod. Also
check the small end needle roller bearings. If there is any major repair, the
same may be attended to immediately.
Maintenance Schedule
1 Check oil level and top up, if required 45 Days 90 Days
2 Greasing of coupling 45 Days Eliminated
3 Intake air filter- Inspect element, clean if dirty 90 Days 180 Days
4 Inlet & Discharge Valve cleaning & Inspection 90 Days 180 Days
5 Drain and refill oil 90 Days 180 Days
6 Replace the Piston Rings, if required 540 Days 720 Days
(AOH -M18) (AOH-M24)
7 Replace all the Pistons, if required 720 Days 1080 Days
(IOH -M24) (IOH-M36)
8 Replace all the Cylinders, if required 720 Days 1080 Days
(IOH -M24) (IOH-M36)
Maintenance Schedule -Comparison between TRC1000MN and TRC1000MNUG
Maintenance
schedule for
TRC 1000 MN UG
Maintenance
schedule for
TRC 1000 MN
Maintenance Practice
SI
No.