ELGA CENTRA R200 US Operator'S Manual Download Page 10

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CENTRA - S200 US/CENTRA - R200 US Operator Manual

ELGA

Page 4

CENTRA - S200 US/CENTRA - R200 US Version 01 – 08/14

PRODUCT AND PROCESS
DESCRIPTION

3.1

Product Description

The

CENTRA

range of

water purification units has been

specifically designed to produce, distribute and maintain purified
water for laboratory, medical and industrial applications.

Purified water may be distributed around the installation under
pressure to single or multiple points of use.

A range of accessories is available to complement the unit (

see

Section 12. - Consumables and Accessories, for detail)

CENTRA - S200/R200 US

Control Panel

PASSkey
reader

Door

Summary of Contents for CENTRA R200 US

Page 1: ...CENTRA S200 R200 US Operator Manual...

Page 2: ......

Page 3: ...t and all restrictions on reproduction and use apply to all media in which this information may be placed VWS UK Ltd pursue a policy of continual product improvement and reserve the right to alter wit...

Page 4: ...S 13 4 1 Unpacking the CENTRA 13 4 2 Positioning the CENTRA 13 4 3 Connecting the CENTRA 15 5 CONTROLS 19 5 1 PASSkeys 20 5 2 System Preferences 20 5 3 Setting Up Replacement Timers Reminders 27 6 COM...

Page 5: ...ion selection 42 10 2 RO sanitization Process off 42 10 3 RO sanitization Process on 44 10 4 Recirculation sanitization 45 11 TROUBLE SHOOTING 47 12 CONSUMABLES AND ACCESSORIES 49 13 KEY TO CONTROL PA...

Page 6: ......

Page 7: ...Hz CENTRA R200HFR US 230V ac 50Hz 60Hz Unless stated the products will be referred to in the following generic terms CENTRA S200 US CENTRA R200 US 1 2 Use of this Manual This manual contains full deta...

Page 8: ...NTACT WITH WATER 2 1 Electricity It is essential that the electrical supply to the CENTRA is isolated before any items are changed or maintenance work performed The external isolator providing power t...

Page 9: ...US CENTRA R200 US Version 01 08 14 Page 3 2 4 Control of Substances Hazardous to Health COSHH Material safety data sheets covering the various replaceable components which contain chemicals are avail...

Page 10: ...has been specifically designed to produce distribute and maintain purified water for laboratory medical and industrial applications Purified water may be distributed around the installation under pres...

Page 11: ...mum flush time is completed Water quality is below set alarm point 4 minutes permeate flush has occurred without the permeate quality passing the alarm set point This will result in an alarm condition...

Page 12: ...ided by an absolute 0 2 m bacterial and particulate filter The difference in delta P between PG1 and PG3 can be used to monitor the condition of the filter Finally the purified water passes through a...

Page 13: ...ELGA CENTRA S200 US CENTRA R200 US Operator Manual CENTRA S200 US CENTRA R200 US Version 01 08 14 Page 7 3 3 Flow diagrams CENTRA S200 US flow diagram CENTRA R200 US flow diagram...

Page 14: ...treatment Calcium Ca ppm as CaCO3 250 None 250 Softener and or use very low RO recovery Total chlorine Cl ppm 0 1 None 0 1 to 0 5 20 inch carbon 0 5 Cylinder of carbon sized correctly to obtain 0 1ppm...

Page 15: ...Connections CENTRA S200 US CENTRA R200 US Inlet bsp bsp Sanitization Drain bsp bsp Reservoir drain bsp bsp Ion exchange cylinder inlet Install in Distribution Loop if required bsp Ion exchange cylind...

Page 16: ...utput timed Selectable On Off Remote display configuration Mode address selection Sanitization reminder Selectable On Off Indicators Pre treated feedwater quality Conductivity Product water quality Re...

Page 17: ...emote display Product Water Specification Voltage freq R S 200 R S 200 HFV R S 200 HFR Flowrate exit from unit l min USG min 230 50 115 60 16 4 2 18 4 8 30 8 38 10 30 8 38 10 Distribution Loop Pressur...

Page 18: ...US Operator Manual ELGA Page 12 CENTRA S200 US CENTRA R200 US Version 01 08 14 3 5 RO Permeate Flowrate vs Temperature Nominal Permeate Flowrate vs Temperature 0 5 10 15 20 25 100 125 150 175 200 225...

Page 19: ...ater treatment technologies are selected for your application 4 2 Positioning the CENTRA Before installation and operation of the CENTRA unit please read and observe the following points Environment T...

Page 20: ...LATE THE INCOMING ELECTRICITY SUPPLY BEFORE REMOVING COVERS OR COMMENCING MAINTENANCE WORK COULD RESULT IN DEATH Pipework and Pipework Installation The precise details of each installation will vary a...

Page 21: ...Hydraulic connections 1 LOCATE all the hydraulic connections 2 FOLLOW the manufacturer recommendations for the selected pipework systems and install suitable adapters into the connection manifolds of...

Page 22: ...200 US CENTRA R200 US Operator Manual ELGA Page 16 CENTRA S200 US CENTRA R200 US Version 01 08 14 Fig 1 Schematic of typical CENTRA S200 US installation Fig 2 Schematic of typical CENTRA R200 US insta...

Page 23: ...he cable through the rear of the unit to the power socket Note The power cable should be routed avoiding signal cables and sensitive circuitry 5 LOCATE the electrical cover on the top of the unit and...

Page 24: ...int on the electrical back plate along with the earth wire from the electrical cover 15 REPLACE the earthing nut and washers and TIGHTEN WARNING THIS APPLIANCE MUST BE PROPERLY EARTHED ENSURE THE EART...

Page 25: ...s Details of how to use the controls will be given in the appropriate sections The CENTRA control panel has a range of control icons General operational icons are as follows Further icons are describe...

Page 26: ...trolled touch pad buttons that are used to control set up and process control functions When the CENTRA unit is started for the first time after installation the following steps should be carried out...

Page 27: ...crease or DOWN to decrease minute 5 PRESS SHIFT to accept the minute setting and set the seconds to 00 6 PRESS TICK Step 3 Date Used to instigate change reminders it will appear on printed records 1 P...

Page 28: ...ing This screen allows preferred displayed units of water purity to be set to either M cm or S cm This only affects the measurement in the recirculation loop 1 PRESS SCROLL to change mode M cm or S cm...

Page 29: ...and do not change to S cm regardless of the water purity unit displayed setting OR TICK to proceed to step 11 2 PRESS TICK Step 11 RO permeate temperature alarm settings TS1 This screen is used for se...

Page 30: ...for the installation can be selected During OFF periods the unit will automatically enter recirculation for a period of 10 minutes every two hours to maintain water purity within the distribution loo...

Page 31: ...UTO MANUAL restart option If auto restart is selected the unit will automatically restart after a power failure In manual mode the unit will remain in standby 1 PRESS SCROLL to change mode ON OR PRESS...

Page 32: ...ation Guide RS485 Local area Network design considerations and installation guide Available from ELGA LabWater Technical Support 3 POWER ON remote control stations 4 PRESENT user PASSkey any colour at...

Page 33: ...POINT to load new sanitization PASSkey identification 5 REPEAT instruction 2 and 3 until all sanitization PASSkeys are registered maximum of 8 users 6 PRESS TICK to complete settings 5 3 Setting Up Re...

Page 34: ...d OR PRESS CROSS to abort reset 3 PRESS TICK Step 5 0 2 m filter replacement date 1 PRESS RESET button to reset 0 2 m Filter Replacement Date OR PRESS TICK to accept Replacement Date and proceed to Sa...

Page 35: ...splay will illuminate The initiation is complete when the display shows three lines of text 3 CONFIRM that the display states the correct unit type If incorrect contact your local ELGA LabWater repres...

Page 36: ...irculation system will start automatically 4 ALLOW system to run and manually BLEED air from filters installed in the recirculation loop 5 CHECK for leaks around the installation Step 6 Installation o...

Page 37: ...the distribution loop should be rated to 6 bar to ensure the equipment remains within safe operating limits To adjust the pressure in the distribution loop requires specialist equipment and it is reco...

Page 38: ...NITIZE the system as described in Section 10 Sanitization Procedures Note It is good practice to sanitize new installations during commissioning Step 10 Fit 0 2 m in line filter LC160 or FILT50105 for...

Page 39: ...5 minutes every two hours to maintain water purity around the distribution loop The sleep period will be entered once the following conditions have been met RO has filled reservoir to 350l or RO is of...

Page 40: ...ressure at end of distribution loop Reservoir water volume Permeate quality Permeate temperature 8 3 Recirculation Displayed value Auto scroll Manual scroll Product quality Product temperature Flowrat...

Page 41: ...lter Air filter should be replaced in the following circumstances Six months after initial installation Reservoir overflow indicated by incorrect reservoir volume Quality tests indicate replacement is...

Page 42: ...CENTRA S200 US CENTRA R200 US Operator Manual ELGA Page 36 CENTRA S200 US CENTRA R200 US Version 01 08 14 14 RESET the consumable reminder as described in Section 5 3 Step 2...

Page 43: ...venient point of use Note Some water may be spilt 3 OPEN front of unit by removing securing screws 4 LOCATE filter spanner found inside of front panel door 5 LOCATE the blue filter bottom left hand si...

Page 44: ...wer 2 DEPRESSURIZE the distribution loop by opening a convenient point of use OR PRESSING the red knob on the top of the filter housing Note Some water may be spilt 3 OPEN front of unit by removing se...

Page 45: ...raw lamp WARNING IT IS RECOMMENDED THAT DURING THE HANDLING OF THE LAMP CUT RESISTANT GLOVES BE WORN 5 HOLD lamp in gloved hand and PULL firmly on electrical connector to remove 6 DISCARD lamp CAUTION...

Page 46: ...V6 See flow diagram 3 3 in Section 3 4 OPEN bypass valve V7 5 REMOVE connections to ion exchange cylinder making a note of the connection orientation 6 REMOVE cylinder and contact you local ELGA LabWa...

Page 47: ...rs greater protection from chemical entering the recirculation loop Or Process on Method to allow sanitization of the RO whilst retaining the ability to supply the final application Refer to the corre...

Page 48: ...f filter bowl 5 ATTACH chemical tube TUBE37548 to underside of filter housing WARNING ALWAYS ENSURE SAFETY GLASSES AND PROTECTIVE GLOVES ARE WORN WHEN HANDLING THE SANITANT 6 POUR 150ml of Minncare in...

Page 49: ...mplete an alarm will sound 4 seconds 11 REMOVE filter bowl 12 Remove chemical tube TUBE37548 13 INSTALL new filter LC159 or refit existing filter 14 REFIT filter bowl tighten with filter spanner 15 PR...

Page 50: ...RO particle filter bowl FH1 using filter spanner 6 Remove filter LC159 and discard if blocked or 6 months old 7 Empty remaining water out of filter bowl 8 Attach chemical tube TUBE37548 to underside...

Page 51: ...PTY remaining water from bowl 8 WARNING ALWAYS ENSURE SAFETY GLASSES AND PROTECTIVE GLOVES ARE WORN WHEN HANDLING THE SANITANT 9 ATTACH chemical tube TUBE37548 to underside of the filter housing 10 PO...

Page 52: ...stallation replacement of ion exchange cylinder R200 only 21 REPLACE LC160 FILT50105 0 2 m in line filter See section 9 3 Replacing 0 2 m in line filter 22 STORE sanitization tube TUBE37548 in safe pl...

Page 53: ...ty value Mute alarm Check alarm set value is correct See Section 5 2 System preferences Check cylinder is in line and not isolated from the distribution loop Replace ion exchange cylinder See section...

Page 54: ...and secure pipework to stop vibration Check air is not being drawn into the recirculation loop If problem persists call Customer Services PASSkey not recognized PASSkey not valid Request registration...

Page 55: ...treatment filter 6 months 2 years LC160 0 2 m in line filter NOT HF 6 months 2 years CFYCZD1460 0 2 m filter 20 HFV and HFR 6 months 2 years Service Life is an estimate only and will depend on the app...

Page 56: ...ey Auto restart Leak detection Scroll back Locked Step back Level sensor disconnect Bell Audible alarm Menu Standby Mute alarm Bypass DI Night Calibration point Node Cancel sample Option OFF Cancel Op...

Page 57: ...Page 51 ICON DESCRIPTION ICON DESCRIPTION Fast timer Reset Reservoir feed Right Fill Sample Filter Sanitization PASSkey Insert filter RO Sanitization reminder Filter recirc loop Sanitization rinse Add...

Page 58: ...ure icon flashing Inlet pressure to RO pump low check pre treatment filter are not blocked and water supply is on Ensure sufficient feed pressure Reservoir feed quality alarm measurement flashing RO o...

Page 59: ...53 13 2 Replacement Timers Screen Replacement Reference Vent filter replacement See section 5 3 step 2 Pre treatment filter replacement See section 5 3 step 4 0 2 m in line filter replacement See sect...

Page 60: ...omer notifies VWS UK Ltd promptly of any such defect The exclusive remedy provided herein shall not be deemed to have failed of its essential purpose so long as VWS UK Ltd is willing and able to repai...

Page 61: ...stained by any customer from the use of its process systems Products or components manufactured by companies other than VWS UK Ltd or its affiliates Non VWS UK Ltd products are covered by the warranty...

Page 62: ...TAILS ELGA LabWater Lane End Industrial Park High Wycombe Bucks HP14 3BY UK Tel 44 0 203 567 7300 Fax 44 0 203 567 7205 E mail techsupport elgalabwater com For the address of your nearest ELGA LabWate...

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