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© EA Elektro-Automatik in 2022, this information is subject to change without notice

06230920_manual_ps_10000_3u_15kw_en_01

EA-PS 10000 3U 

Programmable DC Power Supplies

MANUAL

Summary of Contents for EA-PS 10000 3U

Page 1: ...EA Elektro Automatik in 2022 this information is subject to change without notice 06230920_manual_ps_10000_3u_15kw_en_01 EA PS 10000 3U Programmable DC Power Supplies MANUAL...

Page 2: ...s before installation and use27 2 3 2 Preparation 27 2 3 3 Installing the device 28 2 3 4 Connection to AC supply 29 2 3 5 Connection to DC loads 32 2 3 6 Connection of remote sense 34 2 3 7 Grounding...

Page 3: ...ve MS 64 3 10 2 Series connection 68 3 10 3 SEMI F47 68 4 Service and maintenance 4 1 Maintenance cleaning 69 4 1 1 Battery replacement 69 4 2 Fault finding diagnosis repair 69 4 2 1 Firmware updates...

Page 4: ...3U 1 1 4 Symbols and warnings Warning and safety notices as well as general notices in this document are shown in a box with a symbol as follows Symbol for a life threatening danger electric shock ha...

Page 5: ...erson is conducting the disposal Our equipment falls under these regulations and is accordingly marked with the following symbol The device contains a Lithium battery cell Disposal of that battery fol...

Page 6: ...ermi nal which for safety reasons requires to also cut the device from AC external main switch The same applies to disconnection and reconnection of the AC terminal Capacitors on DC stor ing voltage D...

Page 7: ...from adjacent live parts Avoid any use of liquids near the equipment Protect the device from wet damp and condensation Do not connect external power sources with reversed polarity to the DC terminal T...

Page 8: ...technically fit for use 1 7 3 Requirements to the user Any activity with equipment of this type may only be performed by persons who are able to work correctly and reliably and satisfy the requirement...

Page 9: ...on the Share bus Non critical 1 7 6 Functionality test The operator of the device must decide when to check the device for correct functionality by whom and how often The when could either be before e...

Page 10: ...typical values from an average device 1 8 1 2 Cooling Power dissipated inside the device heats up air circulating through the device A fan at the end of an air flow channel in which a cooling block i...

Page 11: ...perature Load regulation CR 0 3 FS 0 1 FS current 0 100 load constant input voltage and constant temperature Protective functions OVP Overvoltage protection adjustable 0 110 UNominal OCP Overcurrent p...

Page 12: ...EN 61326 1 include tests according to EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Safety protection class 1 Ingress Protection IP20 Environmental conditions Operating temperature...

Page 13: ...W Resistance range 0 016 26 0 016 26 0 1 160 0 3 520 0 6 1000 Output capacity 7790 F 7790 F 2520 F 393 F 180 F E ciency up to 94 5 1 94 5 1 94 5 1 95 5 1 95 5 1 Insulation Negative DC pole PE 600 V D...

Page 14: ...up to 94 5 1 94 5 1 94 5 1 95 5 1 95 5 1 Insulation Negative DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 1500 V DC Positive DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 2000 V DC Article num...

Page 15: ...DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 1500 V DC Positive DC pole PE 600 V DC 600 V DC 1000 V DC 1000 V DC 2000 V DC Article number 06230920 06230921 06230922 06230923 06230924 1 100 Power a...

Page 16: ...EA Elektro Automatik in 2022 this information is subject to change without notice 16 06230920_manual_ps_10000_3u_15kw_en_01 1 8 4 Views 1 8 4 1 Technical Drawing PS 10000 3U 200 V...

Page 17: ...EA Elektro Automatik in 2022 this information is subject to change without notice 17 06230920_manual_ps_10000_3u_15kw_en_01 1 8 4 2 Technical Drawing PS 10000 3U 360 V...

Page 18: ...B stick for data logging and sequencing 5 Rotary knob with push button for settings and control 6 On Off push button with LED status display 1 Master Slave Bus interface to set up a system for paralle...

Page 19: ...ith a stylus 2 Rotary knob with push button function Left knob turn voltage set value adjustment Left knob push shift the decimal position cursor of the voltage value for adjustment Right knob turn cu...

Page 20: ...TCP CAN CANopen or EtherCAT can be added These enable the devices to be connected to standard industrial buses simply by changing or adding a small module The configuration if necessary at all is sim...

Page 21: ...for RS232 CANopen Profibus ProfiNet ModBus TCP EtherCAT or CAN are available Details about the interface modules and the programming of the device using those interfaces can be found in separate docu...

Page 22: ...e set value of the simulated variable internal resistance and its actual value are only visible while resistance mode is activated When the DC output is switched on the actual regulation mode is displ...

Page 23: ...g this area as long as it s not locked The display changes to The physical quantities on the depiction of the knob shows the current assignment With a power supply the left knob is always assigned to...

Page 24: ...HMI_FILES if the drive were to be assigned the letter G The control panel of the device can read the following file types and names from a stick File name Description profile_ your_text csv Previousl...

Page 25: ...toring is always available Switch off device before adding or removing modules 1 9 9 Analog interface This 15 pole Sub D socket on the back side of the device is provided for remote control of the dev...

Page 26: ...keep the con nections as short as possible Figure 7 Master slave bus ports 1 9 13 Ethernet port The RJ45 LAN Ethernet port on the rear side of the device is provided for communi cation with the device...

Page 27: ...or damage and completeness using the delivery note and or parts list see section 1 9 3 Scope of delivery An obviously damaged device e g loose parts inside damage outside must under no circumstances b...

Page 28: ...ed by installation of the device in a 19 rack cabinet with lockable doors or by applying further measures additional cover etc A device in a 19 chassis will usually be mounted on suitable rails and in...

Page 29: ...always be wired to the AC plug There is furthermore a ground ing point beneath the AC filter box which is required to be connected to PE via a separate PE line for the primary reason of grounding the...

Page 30: ...d and installed Installation steps 1 Remove the two screws from the AC filter box as marked in Figure 10 below 2 Place the bracket and fix it with the included longer screws M3x8 and spring curved was...

Page 31: ...quires two or three phases of a three phase AC supply In case multiple units with 5 kW or 10 kW power rating are connected to the same main terminal it s recommended to take care for balanced current...

Page 32: ...esent on the DC terminal also after disconnection of that external source The DC output terminal is on the rear side of the device and isn t protected by a fuse The cross section of connection cables...

Page 33: ...be in stalled when operating the device There are breakouts so that the DC cables can be laid in various directions The connection angle and the required bending radius for the DC cable must be taken...

Page 34: ...nse cable close to DC cable to the load etc to damp or avoid possible oscillation If necessary an additional capacitor should be installed at the load consumer to eliminate oscillation The Sense cable...

Page 35: ...nd if necessary corrected on initial installation and after module exchange Common ESD protection procedures apply when inserting or exchanging a module The device must be switched off before insertio...

Page 36: ...and is usually integrated in current operating systems such as Windows 7 or 10 But it s strongly recommended to use the included driver installer on USB stick to gain maximum compatibility to our soft...

Page 37: ...nt voltage operation CV The DC output voltage of a power supply is held constant on the adjusted value unless the output current or the output power according to P UOUT IOUT reaches the adjusted curre...

Page 38: ...P U R The power limiting then regulates the output current according to I sqr P R where R is the load s true resistance Power limiting operates according to the auto range principle such that at lowe...

Page 39: ...ng temperature range of the device After cooling down the device can automatically switch the DC terminal back on depending on the setting of parameter DC output State after OT alarm Also see section...

Page 40: ...requires to power cycle the unit During normal operation of the power supply this alarm should not trigger There are however situations which can trigger the alarm like when working with voltages clo...

Page 41: ...be ignored until the device has finished booting and is ready to work While manually operated and while also being connected to any remote control equipment via any of the interfaces the device could...

Page 42: ...d to select the internal voltage controller speed which as a result impacts the voltage settling time Also see 3 2 1 1 Voltage regulation peaks Slow the voltage controller will be a little slower the...

Page 43: ...signals OVP or OCP Alarm OVP OPP Pin 14 signals OVP or OPP Alarm OCP OPP Pin 14 signals OCP or OPP Alarm OVP OCP OPP Pin 14 signals any of the three alarms Pin 15 Pin 15 of the analog interface see se...

Page 44: ...n t supposed to be permanently on It s identical to the setting in menu HMI setup Initialize system Tapping this touch area will repeat the initialization of the master slave system in case the detect...

Page 45: ...supported com munication protocols ModBus and SCPI This can help to avoid mixing both protocols and to receive unreadable messages for example when expecting an SCPI response and getting a ModBus res...

Page 46: ...f the default subnet mask is not suitable Gateway Here a gateway address can be allocated if required DNS address Here the addresses of the first and second Domain Name Servers DNS can be defined if n...

Page 47: ...cyclic send of set values along with status For more information refer to the programming guide Default 200h Cyclic Read Time Status Activation deactivation and time setting for the cyclic read of st...

Page 48: ...ring Default values off 5 s Range 5 65535 Protocols Communication protocols Enables or disables SCPI or ModBus communication protocols for the device The change is im mediately effective Only one of b...

Page 49: ...djusted power set value is 8000 W then the set value first would have to be reduced to 6000 W or less in order to set P max down to 6000 W 3 4 5 Changing the operating mode In general the manual opera...

Page 50: ...sted value How to adjust set values U I P or R with the rotary knobs 1 First check if the value you want to change is already assigned to one of the rotary knobs The main screen displays the assignmen...

Page 51: ...on the stick where the layout of the log data is the same as when logging via PC with software EA Power Control The advantage of USB logging over PC logging is the mobility and that no PC is required...

Page 52: ...de is active refer to section 3 4 5 Unlike the logging on PC every log start here creates a new log file with a counter in the file name starting generally with 1 but minding existing files 3 4 8 4 Sp...

Page 53: ...om HMI firmware version 2 02 the devices feature a manually callable HMI operated visual depiction of the temporal run of the actual values of voltage current and power called the graph It can t recor...

Page 54: ...controlled by software or some electronic device but it s required to make adjustments at the device or deal with emergency Activating condition Local causes the following If remote control via the d...

Page 55: ...the one being used for remote control It thus means that the monitoring can become temporarily inactive when the device leaves remote control It s furthermore based on a user definable timeout which w...

Page 56: ...adjustment limits U max I max etc which would clip setting excess values for the DC output Also see section 3 4 4 Adjustment limits Before you begin please read these important notes about the use of...

Page 57: ...2 5 at IMax 2 mA Short circuit proof against AGND 10 CMON AO Actual current 0 10 V or 0 5 V correspond to 0 100 of INom 11 AGND POT Analog ground For xSEL xMON and VREF 12 R ACTIVE DI R mode on off Of...

Page 58: ...agrams above In remote control pin REM SB is used to switch the DC output of the device on and off This function is also available without remote control being active and can on the one hand block the...

Page 59: ...d on or off by pushbutton or digital command LOW Inverted HIGH Inverted The DC output will be switched off and locked Later it can be switched on again by toggling the pin During lock pushbutton or di...

Page 60: ...il AC supply over or undervoltage Triggers an alarm in case the AC supply is out of specification or when the device is cut from supply for example when switching it off with the power switch The DC t...

Page 61: ...ese are permanently compared to the actual values of voltage current and power on the DC output 3 Set the threshold for the protections relevant to your application if the default value of 110 is unsu...

Page 62: ...en activated in the Lock screen another requester will pop up asking you to enter the PIN before it finally unlocks the HMI 3 8 Locking the adjustment limits and user profiles In order to avoid the al...

Page 63: ...file change can also be accompanied by a change in HMI language On calling up the menu page and selecting a profile the most important settings can be seen but not changed How to save the current valu...

Page 64: ...s Principle view without load or source Share bus connection Master slave bus 3 10 1 1 Restrictions Compared to normal operation of a single device master slave operation has some restrictions The MS...

Page 65: ...of the actual values of all the units The ranges for setting the values adjustment limits protections OVP etc of the master are adapted to the total number of units Thus if e g 5 units each with a pow...

Page 66: ...ster unit Step 1 Configuring all slave units 1 While the DC output is switched off tap on in the main screen to access the Settings menu Swipe up to find group Master slave and tap it 2 Tapping on the...

Page 67: ...ts as a safety measure and the master will report this situation in the display with a pop up telling Master slave security mode Then the MS system has to be re initialized either with or without prio...

Page 68: ...ing an update SEMI F47 specifies a voltage sag in steps with increasing voltage Sag of Duration at 50 Hz Duration at 60 Hz Duration in seconds 50 10 cycles 12 cycles 0 2 30 25 cycles 30 cycles 0 5 20...

Page 69: ...antee If a return for checking or repair is to be carried out ensure that the supplier has been contacted and it s clarified how and where the equipment should be sent the device is in fully assembled...

Page 70: ...ource with reversed polarity has been connected to the DC terminal Damage of the in ternal secondary power stage Low With all application that require to connect an exter nal source to the device espe...

Page 71: ...adequately and send it together with a detailed description of the fault and if still under guarantee a copy of the invoice to the following address 5 2 Contact options Questions or problems with oper...

Page 72: ...mation is subject to change without notice EA Elektro Automatik GmbH Co KG Helmholtzstr 31 37 41747 Viersen Phone 49 2162 3785 0 Fax 49 2162 1623 0 ea1974 elektroautomatik com www elektroautomatik com...

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