Electronics TSP-M Instruction Manual Download Page 13

Electronics Inc. • (574) 256-5001 • www.electronics-inc.com 

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Appendix 

Introduction to Correlation 

Almen  mini-strips  must  be  compared  to  standard-size  Almen  strips  to  assure  compliance  with  intensity 
measurement practices. The comparisons are described in correlation trials where the standard Almen strip is used 
to set the requested intensity and the mini-strip is presented to the same blast stream. It is important to document 
the  test  results,  especially  the  parameters  and  all  test  conditions.  Testing  multiple  strips  and  the  creation  of  a 
histogram can help validate the process.  
 

The Almen Strips and Correlation Holder 

It  is  convenient  to  peen  the  standard-size  Almen  strip  and  the  mini-strip  at  the  same  time  using  a  correlation 
holder. There are two methods of affixing the mini-strip to the correlation holder. In the first method, two screws 
secure  the  ends  of  the  mini-strip.  For  the  second  method,  double-sided  adhesive  tape  or  a  temporary  glue 
adhesive, such as rubber cement, secures the mini-strip to the holder. The second method is used only when it is 
not possible to attach the mini-strip to the holder with two screws.  
 
For both methods, the standard Almen strip must be affixed to the holder with four screws. 
 
The first image below shows the method using two hold-down screws to secure the mini-strip to the EI Correlation 
Holder for mini-strips (Electronics Inc. part number 970070). The strip is positioned next to two protruding back- 
stops to help keep it aligned. In the second image, the mini-strip is attached to the holder with double-sided tape. 
 

 
 
 

 
It is very important to use only one method.

 The two hold-down screws will keep the strip firmly secured to the 

holder  during  the  blast  cycle  while  the  tape  or  glue  may  allow  some  lift-off  or  curvature.  This  curvature  may 
influence  the  mini  strip  response.  As  long  as  the  technique  is  consistent,  the  results  should  be  consistent.  A 
sufficient number of trials should be run to validate the procedure. The examples shown in the next section titled 
“Examples of Correlation” use multiple trials and the data is shown in a statistical capability chart (histogram).  
 
When in doubt, run more tests and analyze the data carefully.   
 

Note:

 When using tape or glue to affix the mini-strip to the holder, make sure the tape and glue are completely 

removed from the holder and strip before measuring the strip or reusing the holder.

 

Two screws holding a mini-strip in place 

A mini-strip held in place with double-sided tape. This 
method  should  be  used  only  when  the  mini-strip 
cannot be attached to the holder with screws.  

 

Summary of Contents for TSP-M

Page 1: ...IM0124 2018 04 ...

Page 2: ...ccessory 9 Trouble Shooting the Model TSP M 10 Checking or Setting the Spindle Starting Position 11 Contacting Electronics Inc 11 Limited Warranty 12 Appendix 13 Introduction to Correlation 13 The Almen Strips and Correlation Holder 13 Examples of Correlation 14 Graph 1 3 26 A to 1 15 Mini A 15 Graph 2 3 25 A to 1 25 Mini A 16 Graph 3 3 5 A to 1 25 Mini A 3 26 A to 1 15 Mini A 17 Graph 4 5 79 A to...

Page 3: ...e expectancy of at least one 1 year The batteries can be easily replaced without loss of calibration General Information A special Zero Block included will set the digital zero reference Environment The indicator is built to withstand severe use It has a gasket sealed case a hard crystal display window and a durable stem assembly to resist most dust and fluids The gage should never be immersed in ...

Page 4: ... use the following steps to reprogram the indicator 1 Turn on the TSP M by pressing ZERO ON 2 Press inch mm to change the scale to inches 3 Press the M OFF and inch mm buttons at the same time M1 will appear on the bottom left of the display 4 Press M OFF four 4 times 5 Press inch mm six 6 times until the display shows 0 0001 6 Press M OFF to exit the programming mode Factory Default Settings Indi...

Page 5: ...e back posts and is centered between the end posts 4 Read and record the pre bow also called flatness 5 Turn the strip over and measure the opposite side If the reading from either side exceeds the specification value discard the strip See Table 1 for common examples of acceptable pre bow Table 1 Examples of common industry Almen strip requirements for maximum pre bow of unpeened strip Specificati...

Page 6: ...n note 4 A positive number is subtracted from the arc height reading after the strip has been peened A negative number is added to the arc height reading after the strip has been peened For example a If the pre bow is 2 and the arc height reading is 10 the adjusted arc height reading is 8 b If the pre bow is 2 and the arc height reading is 10 the adjusted arc height reading is 12 In summary most p...

Page 7: ...nd place the new batteries positive side up in the tray The current Almen gage set up and calibration information are retained when the batteries are replaced Place the battery holder in the battery compartment and push it in until it locks into position Step 1 Using a small flat blade screwdriver carefully slide the blade into the opening and release the battery holder Do NOT remove digital indic...

Page 8: ...the gage to Electronics Incorporated for service The digital indicator should be re installed with the Zero Block in place and the physical position of the indicator adjusted on the frame so that it is near True Spindle Zero 0 025 mm This assures that the indicator is in the preferred accuracy range See the section titled Checking or Setting the Spindle Starting Position for more information Inspe...

Page 9: ...mputer Interface Device The device plugs into a computer s USB port and pulls the value displayed on the Electronics Incorporated Almen Gage directly into a computer program Excel Word or similar software The Computer Interface Device eliminates data entry errors and accelerates the measurement process A push button or foot switch controls the device There are no power requirements as the device i...

Page 10: ... Press M OFF button M12 will appear on the screen and it should read 000 0000 If precedes the digits press the ZERO ON button to remove it Press the inch mm button to move a cursor over to the first non zero digit to be changed Press the ZERO ON button repeatedly to toggle through numbers until 0 is displayed Repeat for other digits not at 0 Step Four Press M OFF button M23 will appear on the scre...

Page 11: ...ated or an Authorized Distributor for assistance Instructions Be sure the zero indicator block is in place and then loosen the 8 mm gland nut holding the indicator Adjust the indicator placement on the frame until the Spindle Starting Position is within tolerance Carefully tighten the gland nut and be sure the indicator is secure It should not move or rotate and the Spindle Starting Position shoul...

Page 12: ... shall deem necessary to satisfy a proper claim under this limited warranty 1 Repair the product Electronics Inc will pay the shipping costs necessary to return this product to the customer once the repair is complete 2 Replace this product with a comparable current model Electronics Inc will pay the shipping costs necessary to replace this product Limitation on Liability The maximum liability of ...

Page 13: ...e affixed to the holder with four screws The first image below shows the method using two hold down screws to secure the mini strip to the EI Correlation Holder for mini strips Electronics Inc part number 970070 The strip is positioned next to two protruding back stops to help keep it aligned In the second image the mini strip is attached to the holder with double sided tape It is very important t...

Page 14: ... 2 tests 3 5 A 3 26 A 1 25 Mini A 1 15 Mini A Graph 4 6A to A Mini 2 tests 5 79 A 5 95 A 2 40 Mini A 2 46 Mini A Graph 5 6A to A Mini Test 2 5 95 A 2 46 Mini A Graph 6 6A to A Mini 6 09 2 40 Mini A Graph 7 12A to A Mini and N Mini 12 08 A 5 68 Mini A 18 40 Mini N Graph 8 12A to A Mini 12 32 A 4 93 Mini A Graph 9 12A to A Mini 12 08 A 5 68 Mini A Note These examples are for illustration only Differ...

Page 15: ...Electronics Inc 574 256 5001 www electronics inc com 15 Graph 1 3 26 A to 1 15 Mini A ...

Page 16: ...16 Electronics Inc 574 256 5001 www electronics inc com Graph 2 3 25 A to 1 25 Mini A ...

Page 17: ...Electronics Inc 574 256 5001 www electronics inc com 17 Graph 3 3 5 A to 1 25 Mini A 3 26 A to 1 15 Mini A ...

Page 18: ...18 Electronics Inc 574 256 5001 www electronics inc com Graph 4 5 79 A to 2 40 Mini A 5 95 A to 2 46 Mini A ...

Page 19: ...Electronics Inc 574 256 5001 www electronics inc com 19 Graph 5 5 95 A to 2 46 Mini A ...

Page 20: ...20 Electronics Inc 574 256 5001 www electronics inc com Graph 6 6 09 A to 2 40 Mini A ...

Page 21: ...Electronics Inc 574 256 5001 www electronics inc com 21 Graph 7 12 08 A to 5 68 Mini A 18 40 Mini N ...

Page 22: ...22 Electronics Inc 574 256 5001 www electronics inc com Graph 8 12 32 A to 4 93 Mini A ...

Page 23: ...Electronics Inc 574 256 5001 www electronics inc com 23 Graph 9 12 08 A to 5 68 Mini A ...

Page 24: ... previous graphs The examples shown in this document are included for educational purposes only Do not rely upon this data We do not warrant that these examples will be appropriate for your applications Create your own correlation studies 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 0 00 5 00 10 00 15 00 20 00 25 00 Mini A Strip Standard A Strip Correlation A to Mini A Arc Height x 001inch ...

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