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INSTALLATION INSTRUCTIONS  |  SmART LINE BOILINg PAN

36

DOC N° ST0 9183-02

EN | 10-2018

AGITATOr

18. 

FILLING WITH GREASE 

The agitator bearing is filled with grease from 
the factory. Refilling of grease should take place 
during installation and then  at the alarm “TImE 
FOR  SERVICE” or at least every two years.

Should be performed by trained personnel.

•  Use grease with high temperature properties: 

Order Number: ST8 00 24-00

•  grease should be pumped in so that it is 

forced out through the overflow hole 

A

 on the 

bearing housing

•  Check the grease that is forced out. If it shows 

signs of being mixed with water, the agita-

tor’s bearing and seal should be removed 

for inspection and if necessary replacement. 

 

 

A

19. 

CONTROL TESTING

19.1 

Inspection

According to national legislation, the owner 
must register ownership of the pan to an ac-
credited body, so that inspections can be car-
ried out . During contact with the inspector, the 
pan’s volume and permitted pressure should 
be stated. Plate on the rear of the pan vessel 
states these values. 
 

19.2 

Control testing of safety valve

(Illustration see previous page)
During inspection of pressure vessels, a check 
is performed to ensure the safety valve opens at 
the correct pressure 150 kpa (1.5 bar). In order 
to check this, the pans safety functions must be 
disabled.
To bring the pressure in the pan to above 110 
kpa (1.1 bar), you have to go into a hidden menu 
in the electronics:

•  Press menu forwards 

3

 and menu back 

4

 si-

multaneously for 

5

 sconds.

•  Enter code 1122 by pressing Increase value 

5

 or Decrease value 

6

 for number, and menu 

fowards 

3

 or menu back 

4

 for location.

•  Confirm the code bypressing Start 

7

 .

•  Select SAFETY TESTINg with Decrease value 

6

 and press menu forwards 

3

 .

•  Confirm by pressing Start 

7

 .

•  When the safety valve has been opened 

(blown ), switch off the current with Control 
switch On/Off

 1

19.3 

Testing

Warning of high leakage current when starting 
the machine.

Connection to ground must always be in place 
when starting the machine.

For other information, see Operating Instructions.

Fig. 24

Summary of Contents for Smart

Page 1: ...READ BEFORE USE DOC NO ST0 9183 02 EDITION 16 EN 10 2018 INSTALLATION INSTRUCTIONS BOILING PANS WITH TILTING HEIGHT 600mm Smart Smart Variomix Smart Promix ...

Page 2: ......

Page 3: ...d the PNC and model number on the nameplate on your appliance Other documents concerning this product are available from the Customer Service Centre Service handbook Spare parts catalogue Wiring diagram IMPORTANT Indicates dangerous situations that can lead to life threatening injuries NOTE Important instructions that must always be obeyed ENVIRONMENT Environmental information Producer SteelTech i...

Page 4: ...INTENANCE 14 8 1 Maintenance periods 14 9 CLEANING 15 9 1 Handling stainless steel 15 9 2 Suitable cleaning products 15 9 3 Cleaning the appliance 15 10 TRANSPORT HANDLING AND STORAGE 16 10 1 Transport 16 10 2 Unloading 16 10 3 Notes on handling 16 10 4 Moving and setting down appliances 16 10 5 Storage 16 SPECIFICATIONS 11 TECHNICAL SPECIFICATIONS 17 11 1 Electrically heated boiling pans 400V 3N ...

Page 5: ... POSITIONING OF BOILING PANS IN THE FIELD 31 14 1 Models SM6B SM6V SM6P 31 14 2 Models Boiling pan with the option ice water cooling SV6I SP6I 31 14 3 Adjustment of the boiling pans position 32 14 4 Lid adjustment 32 CONNECTIONS 15 WATER CONNECTION 33 15 1 Ice water connection for option ice water cooling 33 15 2 Filling pressure vessel with water 33 16 ELECTRICAL CONNECTION 34 16 1 Potential equa...

Page 6: ...ect is resolved the appliance must be switched off and disconnected from the power supply Before starting any service repair or main tenance work the appliances must be disconnected from the mains supply turn the main switch off or remove the fuses from the power supply the gas supply turned off and drinking water pipes closed off Before cleaning the appliance must be dis connected from the power ...

Page 7: ...s SMART SMART VARIMIX SMART PROMIX You can find the model name Model on the name plate on the appliance itself For more information please refer to section 4 of this manual This appliance is intended for cooking food in the pans and must not be used for any other purpose Any other use is considered improper IMPORTANT Danger of fire explosion and death Do not place any other objects apart from cook...

Page 8: ... on the floor Danger of scalding or abrasions The operator may be injured when touching internal parts of the machine without protective gloves Risk of electric shock When touching live electrical components e g during maintenance work if the power is not disconnected Danger of tipping loads The appliance may be damaged if unsuitable lifting measures are used dur ing transport and handling or if t...

Page 9: ...00 V 3N 50 60 66 232231 SM6P300 53 400 V 3N 50 60 84 232232 SM6B50S 24 0 2 230 V 1N 50 60 2 232233 SM6B100S 36 0 2 230 V 1N 50 60 2 232234 SM6B150S 47 0 5 400 V 3N 50 60 3 232235 SM6B200S 59 0 5 400 V 3N 50 60 3 232236 SM6B300S 78 0 5 400 V 3N 50 60 3 232237 SM6V50S 24 1 8 400 V 3N 50 60 7 232238 SM6V100S 36 1 7 400 V 3N 50 60 9 232239 SM6V150S 47 2 0 400 V 3N 50 60 9 232240 SM6V200S 59 2 8 400 V ...

Page 10: ...50 60 51 232226 928156 SM6V200 400 39 7 400 V 3N 50 60 62 232227 928157 SM6V300 480 52 2 400 V 3N 50 60 80 3 TESTING CERTIFICATION All appliances are tested and certified according to the relevant standards and approved engineer ing rules by internationally recognised testing bod ies This guarantees that all internationally required quality and safety standards have been met Each appliance feature...

Page 11: ...h digit of the year in numbers 2014 Definition of the data on the label Model Description of the boiling pan Max phase load A Current Int code Internal code Prod year Production year Prod No Production code codes CE CE identification Ser No Serial number WEEE symbol V Supply voltage phase Max Pressure Maximum operating pressure vessel Hz Mains frequency Min Pressure Minimum operating pressure Tot ...

Page 12: ...tored without risk taken to a recycling centre or incinerated in spe cial waste incineration plants Plastic parts that can be recycled are marked The symbol on the products indicate that this product may not be treated ads normal household waste but must be disposed of the correct manner to prevent potential negative impacts on our envir onment and our health Polyethylene Outer packaging Polystyre...

Page 13: ...dependent modi fications made by the user or the customer will not be accepted The employer or the person responsible for safety in the workplace is re sponsible for the selection of personal protect ive equipment which will be made available to personnel in accordance with the regulations applicable in the country in which the appliance is used 7 2 Storing the operating instructions These operati...

Page 14: ...pt away from the appliance Servicing may be not carried out on ships at sea IMPORTANT Danger of fire explosion and death When operating the appliance and during maintenance you must make sure there are no moving parts such as vents inside the ap pliance Take extreme care Repairs and service on the appliances must be carried out when heating elements have cooled down Any internal electrical wiring ...

Page 15: ...r cleaning to avoid corro sion De scale the appliance with a solution of 10 vinegar 10 phosphoric acid or a suitable de scaling solution available for pur chase Do not let stainless steel parts come into pro longed contact with acids spices salts etc Rinse off work surfaces with fresh water This applies especially after cooking potatoes pasta or rice in salted water Avoid physical damage to the st...

Page 16: ...pend on the fastenings and that the load cannot fall from the vehicle as a result Standing under hanging loads during loading and unloading is prohibited Unauthorised per sons are prohibited from accessing the work area 10 3 Notes on handling Observe the following precautions to ensure safe handling Use appropriate lifting means with sufficient load bearing capacity e g forklift or lifting truck C...

Page 17: ...6V200 200 37 5 0 37 2 2 39 7 62 63 100 232230 SM6P200 200 37 5 0 37 3 0 40 5 66 80 100 232222 SM6B300 300 50 0 0 37 50 0 73 80 100 232227 SM6V300 300 50 0 0 37 2 2 52 2 80 80 100 232231 SM6P300 300 50 0 0 37 3 0 53 0 84 100 100 The connection lead may be at most 32 mm to have room in the connection terminals 11 2 Electrically heated boiling pans 400V 3N 50Hz with optional dual electrical connectio...

Page 18: ...15 8 27 32 50 232149 928164 SV6I80 80 22 5 0 19 0 75 0 51 23 3 38 40 50 232224 928154 SV6I100 100 22 5 0 19 1 5 0 51 24 0 39 40 50 232228 928154 SP6I100 100 22 5 0 19 2 2 0 51 24 7 39 40 50 232225 928155 SV6I150 150 30 0 0 37 1 5 0 51 31 5 50 50 63 232229 928155 SP6I150 150 30 0 0 37 2 2 0 51 32 2 50 50 63 232226 928156 SV6I200 200 37 5 0 37 2 2 0 51 39 0 62 63 100 232230 928156 SP6I200 200 37 5 0...

Page 19: ... 62 100 57 100 52 100 SM6P200 200 63 57 80 63 66 100 60 100 55 100 SM6B300 300 63 63 80 80 73 100 66 100 61 100 SM6V300 300 63 83 80 100 80 100 73 100 67 100 SM6P300 300 63 89 80 100 84 100 77 100 70 100 The connection lead may be at most 32 mm to have room in the connection terminals 11 8 Steam heated boiling pans other voltages on request 400V 3 50 60Hz 440V 3 50 60Hz 480V 3 50 60Hz Model Volume...

Page 20: ... from rear 5 Water connection hot water from rear DN15 G1 2 internal thread 6 Water connection cold water from rear DN20 G3 4 male thread 7 Equipotential screw 8 Foundation frame or mounting frame accessory 9 Water connection cold water from floor DN20 G3 4 male thread 10 Water connection hot water from floor DN15 G1 2 Int thread 11 Steam connection from rear 110 170 kPa 1 1 1 7 bar DN20 G3 4 Int ...

Page 21: ...ear DN15 G1 2 Int thread 6 Water connection cold water from rear DN20 G3 4 male thread 7 Equipotential screw 8 Foundation frame or mounting frame accessory 9 Water connection cold water from floor DN20 G3 4 male thread 10 Water connection hot water from floor DN15 G1 2 Int thread 11 Steam connection from rear 110 170 kPa 1 1 1 7 bar DN20 G3 4 Int thread 12 Electrical connection from floor 13 Conde...

Page 22: ... set square see Fig 3 R For measure see subsequent pages G Front edge of frame Model foundation frame PNC mounting frame PNC Left SM6B SM6V SM6P 928031 928034 Left SV6I SP6I 928032 928035 Right 50 100L 928032 928035 Right 150 300L 928033 928036 12 3 1 Foundation frames The foundation frames D are cast So that level A is 5 10 mm above the highest point of the finished floor Horizontal in all direct...

Page 23: ...hut off valves not supplied E Joints between electrical cables and pipes are sealed F Min cable length 0 75 m G Front edge of frame H Steam connection 110 170 kPa 1 1 1 7 bar Steam heated pans DN20 G3 4 Internal thread I Condensation connection Steam heated pans DN20 G3 4 Internal thread In case of alternative connection from the rear a Hot water DN15 G1 2 internal thread b Cold water DN20 G3 4 ma...

Page 24: ...Shut off valves not supplied E Joints between electrical cables and pipes are sealed F Min cable length 0 75 m G Front edge of frame H Steam connection 110 170 kPa 1 1 1 7 bar Steam heated pans DN20 G3 4 Internal thread I Condensation connection Steam heated pans DN20 G3 4 Internal thread In case of alternative connection from the rear a Hot water DN15 G1 2 internal thread b Cold water DN20 G3 4 m...

Page 25: ...al cable D Shut off valves not supplied E Joints between electrical cables and pipes are sealed F Min cable length 0 75 m G Front edge of frame H Steam connection 110 170 kPa 1 1 1 7 bar Steam heated pans DN20 G3 4 Internal thread I Condensation connection Steam heated pans DN20 G3 4 Internal thread In case of alternative connection from the rear a Hot water DN15 G1 2 internal thread b Cold water ...

Page 26: ...hut off valves not supplied E oints between electrical cables and pipes are sealed F Min cable length 0 75 m G Front edge of frame H Steam connection 110 170 kPa 1 1 1 7 bar Steam heated pans DN20 G3 4 Internal thread I Condensation connection Steam heated pans DN20 G3 4 Internal thread In case of alternative connection from the rear a Hot water DN15 G1 2 internal thread b Cold water DN20 G3 4 mal...

Page 27: ... N is selected according to the largest pan in the multistand 1 Fixtures PNC 928029 50L 80L and 100L PNC 928030 150L 200L 300L 2 Alternative direction of drainag Connections A Hot water DN15 G1 2 internal thread B Cold water DN20 G3 4 male thread C Electrical cable H Steam connection 110 170 kPa 1 1 1 7 bar Steam heated pans DN20 G3 4 Internal thread I Condensation connection Steam heated pans DN2...

Page 28: ...cable D Shut off valves not supplied E Joints between electrical cables and pipes are sealed F Min cable length 0 75 m G Front edge of frame H Steam connection 110 170 kPa 1 1 1 7 bar Steam heated pans DN20 G3 4 Internal thread I Condensation connection Steam heated pans DN20 G3 4 Internal thread In case of alternative connection from the rear a Hot water DN15 G1 2 internal thread b Cold water DN2...

Page 29: ...ng height can only be to the left of a boiling pan with 400mm tilting height Boiling pan with the option ice water cooling SV6I and SP6I can only stand on the far left in a multi stand Check the distance to the wall behind the pan Order a new cover plate for the boiling pan with 600mm tilting height when having a boiling pan with 400mm tilting height on the right PNC 928151 50L 80L and 100L PNC 92...

Page 30: ...0 80 80 2405 80 100 2595 80 150 2595 80 200 2585 80 300 2635 100 100 2525 100 150 2585 100 200 2655 100 300 2705 150 150 2645 150 200 2715 150 300 2765 200 200 2785 200 300 2835 300 300 2885 13 2 Models Boiling pan with the option ice water cooling SV6I SP6I Size Dimension X Y L 50 50 2295 50 80 2425 50 100 2495 50 150 2555 50 200 2625 50 300 2675 80 80 2470 80 100 2600 80 150 2660 80 200 2740 80 ...

Page 31: ...ew the right column and the left column onto the wall or mounting frames 9 Lift the next pan into place and screw in 10 Connect the electrical cables and check that the tip motor is running in the right direction 11 Connect the cold and hot water lines NOTE Please follow these instructions If the pan has a flow meter the maximum flow will be 45 l minute Incoming water lines are supplied with shut ...

Page 32: ...and in depth Undo the screw C and adjust the lid ver tically Lock the screw C using Loctite type 275 Adjust the lid laterally using the screws D Use the locking ring E to adjust the lid in depth In order to open the lid with a gentler or firmer movement adjust the position of the gas spring G in mount F 14 4 1 The lid The agitator should stop when the lid grille is opened It should stop when the g...

Page 33: ...formed by trained personnel Be fore the pan is started up the pressure vessel must be filled with water see also Operating Instructions Press Tilting and set the pan at an incline of approximately 45 Remove the plug on the rear of the pan and turn the knob 90 See operation instructions Fig 1 pos 20 Fill water through the nipple up to the hole Press Tip return and return the pan to the working posi...

Page 34: ...h agitators contain frequency con verters with interference elimination filters When starting up the machine a brief leak age current can result in earth leakage cir cuit breakers connected to the machine be ing tripped If the boiling pan is connected to a residual current device RCD this should be of class A and have a breaking current of 300mA for optimum operational reliability If testing of in...

Page 35: ... 1 On Off 2 Display 3 Menu forwards 4 Menu back 5 Increase value 6 Decrease value 7 Start 8 Stop 9 Agitator start 10 Agitator stop 11 Increase speed 12 Decrease speed 13 Tilting 14 Tip return 15 Emergency stop 16 Main switch 17 Pushbutton agitation without grid SMARTMIX 18 USB port Option 19 Foot pedal Option Fig 23 15 18 17 16 19 ...

Page 36: ... pan s volume and permitted pressure should be stated Plate on the rear of the pan vessel states these values 19 2 Control testing of safety valve Illustration see previous page During inspection of pressure vessels a check is performed to ensure the safety valve opens at the correct pressure 150 kpa 1 5 bar In order to check this the pans safety functions must be disabled To bring the pressure in...

Page 37: ...IONS Smart Line Boiling Pan EN 10 2018 DOC N ST0 9183 02 37 20 MAINENANCE OF VESSEL BEARINGS The vessel bearings must be inspected and greased at the alarm TIME FOR SERVICE or at least every two years 1 Grease nipple Fig 25 ...

Page 38: ...tic jacket cooling steam heated 50 L 928135 Automatic jacket cooling steam heated 100 L 928136 Automatic jacket cooling steam heated 150 L 928137 Automatic jacket cooling steam heated 200 L 928138 Automatic jacket cooling steam heated 300 L 928139 Level control 50 L 928140 Level control 80 100 L 928141 Level control 150 L 928142 Level control 200 L 928143 Level control 300 L 928144 Level control w...

Page 39: ...t Accessories Measuring stick Strainer plate Cleaning brush short Cleaning brush long Smart Variomix Equipment Accessories Measuring stick Strainer plate Gate agitator Cleaning tool Bottom scraper Bottom agitator Side scraper Whip tool Cleaning brush short Cleaning brush long Smart Promix Equipment Accessories Measuring stick Strainer plate Propeller agitator Cleaning tool Bottom agitator Cleaning...

Page 40: ...tan 1 SE 441 38 Alingsås Sweden MODELS 232149 232218 232219 232220 232221 232222 232223 232224 232225 232226 232227 232228 232229 232230 232231 232232 232233 232234 232235 232236 232237 232238 232239 232240 232241 232242 232243 232244 232245 ...

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