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Electrolux Professional IC43316, Operating Handbook

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Electrolux Professional IC43316 Operating Handbook Download Page 32

01103042

Page

Notice

Date

OPERATING 

HANDBOOK

0606

7

6

6. Maintenance

D0431

Gas train

  1- 

Manual shutt-off valve, 3/4" 

  2- 

Gas min. pressure switch 

  3- 

Inlet pressure test point tap 

  4- 

Combination gas controls 

  5- 

Outlet pressure test point tap 

  6- 

Burner with 12 or 16 ceramic plates 

  7- 

Cylinder 

  8- 

Vacuum pressure switch 

  9- 

Fan 

  10- 

Flue

Safety components list

Components

Manufacturer

Type

AG standard

Certificate No.

Manual shut off 

valve

IVR

45 GCO

AS 4617

6022

Gas Pressure limit 

device

Dungs

GW 50 A6

AS 4628

6062

Combination control

Honeywell

VR 4605 A1039B

AS 4624

5913

Electronic flame 

safeguard including 

ignitor

Honeywell

S4560 C 1061

EN 298 AS 4625/

AS4622 Class 2Ca

4639

Jointing material

Loctite

55

AG 208

6007

Flue gas pressure 

limit device

Honeywell

C6065A

AS 4628

4442

Flue gas pressure 

limit device

Dungs

LGW 3A1

AG 213

4414

Manual shutt off 

valve

ITAP

London

AS 4617

6227

Summary of Contents for IC43316

Page 1: ...01103042 GB 08 18 Operating handbook Flatwork ironers IC43316 IC43320 Australia Translated from french ...

Page 2: ......

Page 3: ...the handle 7 3 Safety Locking and tagging procedure 3 4 Safety devices 4 4 Operating incidents The linen remains stuck to the cylinder 1 5 When the linen comes off the dryer ironer it is not dry 1 5 The heating does not work or works badly 2 5 The machine temperature drops 3 5 The machine stops suddenly 3 5 Additional instructions 4 5 Maintenance Preventive maintenance 1 6 Replacing ironing bands ...

Page 4: ...and also with printed linen They can melt and stick on the cylinder Do not iron articles that contain plastic foam sponge rubber or similarly textured rubber like materials Do not iron linens coated with solvent paint wax grease or any easily inflammable products THIS APPLIANCE SHALL NOT BE USED TO DRY OFF SOLVENTS OR DRY CLEANING FLUIDS DO NOT USE OR STORE FLAMMABLE MATERIALS IN THE APPLIANCE STO...

Page 5: ...or using the machine In the machine you should have found a set of instructions and a servicing poster to display in your laundry You must have found with this handbook a crank for the manual drive of the cylinder Depending on its destination the dryer ironer is delivered bare or may be placed on a trans port pallet and or packed with plastic film In some cases it may be delivered in maritime pack...

Page 6: ...105 MJ h Propane 2 75 kPa Propane TPP 2 65kPa Injector 160 Gas consumption 100 MJ h 32101642 Date 13 10 2010 Certificate of compliance number AGA Approval number 7709 IP 24D The machines described in this handbook have an ironing capacity of 1 650 m 65 or 2 065 m 811 3 wide according to their type The ironing speed can be adjusted according to the linen texture and its degree of moisture The tempe...

Page 7: ...01103042 Page Notice Date OPERATING HANDBOOK 2 1004 3 2 General This page is left blank on purpose ...

Page 8: ...se Standard control console 1 Voltage indicator 2 Stop switch 3 On switch 4 Ironing speed adjustment potentiometer 5 Cylinder temperature display 6 Heating indicator on 7 Gas heating Ignitor failure indicator 8 On Off heating switch with On indicator 9 Ironing temperature selection thermostat ...

Page 9: ...e to outside the building Press switch 8 heating on the key indicator lights The heating indicator 6 lights The temperature rise is reached after approximately 12 min for a temperature of 175 C 347 F The heating indicator 6 switches off as soon as the required ironing temperature is reached Check that the finger protection is working The finger protection must stop the machine when it is touched P...

Page 10: ... any time it is possible to stop the machine by pressing key 2 General stop a high temperature of the ironing cylinder may damage the ironing strips 3 Method of use The appliance is supplied with visual alarms orange indicators to draw the attention of the operator when an interlock has tripped or a burner failure has occured To restart the appliance indicated defaults should be reseted by the ora...

Page 11: ... heating cylin der to provide correct regulation of the cylinder temperature As a general rule the whole of the cylinder should be used 1 Either iron the linen from the front 2 or iron alternately 3 which makes maximum use of the heat units available over the surface of the cylinder It also overcomes difficulties arising from random control values caused by partial use of the cylinder Cylinder Lin...

Page 12: ...ets cotton worn away uneven finish look when folded high static electricity Large cotton or flax made sheets 200 g m Cautions Prepare the large sheets before feeding Avoid the torn worn or holed sheets that may hook and alter the measurements and the longitudinal folding Comply with the mini maxi sizes of sheets 3 Method of use Draw Fitted Comforter Butcher s Linen Linen sheets sheets cases apron ...

Page 13: ...ilure while you are ironing or you can use it to feed a piece of wet washing to protect the ironing bands when the ironing temperature is too high 3 Method of use Using the tipping feed bin The dryer ironer is equipped with a tipping feed bin This is very useful for letting large items hang to assist feeding and allow smoothing of linen by hand For ease of opening lift the bin slightly before pivo...

Page 14: ...01103042 Page Notice Date OPERATING HANDBOOK 1004 7 3 This page is left blank on purpose 3 Method of use ...

Page 15: ...AUTION For your personal safety never use the ma chine without the protective housings CAUTION Disconnect the machine electrical power supply before doing any repair or servicing work WARNING The presence of dangerous mechanims inside the machine can cause serious inju ries Respect all safety instructions before doing any work on the machine Replace protective casings after doing any work ...

Page 16: ...h any switches and inform the maintenance service Evacuation of vapour from a dryer ironer with gas heating must never be connected to the evacuation used for a gas heating machine and a dry cleaning machine or other machine of the same type SAFETY Never iron if the mobile safety protector hand protection bar is not operating CAUTION The temperature of the ironing cylinder after use can reach 200 ...

Page 17: ...tions Put the main switch to Off and lock the handle with a pa dlock in one of the three holes provided for this purpose Always respect items 2 3 and 4 carefully before doing any re pair or maintenance work on the machine Open the fixed protec tors casings doors with the key provided or a special tool Close and carefully lock the fixed protec tors Unlock the stop valves and the main switch Do the ...

Page 18: ... the gas supply is cut off If you have a DIAMMS console a flashing message on the control panel signals that the system has been set to safe If you have a standard console the orange lamp signals that the system has been set to safe If this lamp flashes this signals that the machine has overheated A pressure switch connected to the combustion products outlet turns off the machine s hea ting functi...

Page 19: ...OK 1004 4 5 4 Safety Power supply failure If there is a mains power supply failure use the handle to remove any washing engaged in the machine If the temperature is too high use the handle to feed some wet washing and protect the ironing bands ...

Page 20: ...ot a fai lure of measuring devices but it is due to heating inertia In automatic mode temperature and speed management are handled by the machine itself Fire related risks Should a fire breakout inside the machine it is recommended that you use a CO2 extin guisher Note in the case of a machine using gas heating it is strictly forbidden to attempt to put out the fire before having first turned off ...

Page 21: ...01103042 Page Notice Date OPERATING HANDBOOK 1004 4 7 4 Safety This page is left blank on purpose ...

Page 22: ...en the linen comes off the dryer ironer it is not dry The linen that you are trying to iron is too thick Check the drying quality of your washing machine Check operation of the heating Check operation and cleanliness of the vacuum intake system Check the condition of ironing bands fibers containing scale Check the pressure of the ironing roller on the ironing cylinder Your washer spin dryer has a ...

Page 23: ... ignition electrodes and flame control Check operation of the gas solenoid valve The flame is yellow Check that the vapour intake fan is working and is turning in the right direction Check that air inlets are not blocked Check the combustion products exhaust flue Check injector calibration Clean machine air inlet filters Electrical heating Check heating contacts KM6 KM7 and KM8 Check heating resis...

Page 24: ... relative moisture on output from drying allows high ironing speeds which leads to production of harmful static electricity when the linen is ironed in the machine Any friction generates static electricity Remember the plastic ruler people rub over their pullover to attract little bits of paper With the same causes producing the same effects the linen being subjected to friction in the course of i...

Page 25: ...make the cylinder dirty Check the quality of the washing water TH TAC Check the washing and rinsing cycles see phenolphthalein operating incidents Check incrustation of the washing ash content The feed bands are not turning This type of incident is normal when it only affects a few bands When washing will not engage any more adjust the tension of all the bands by changing the setting of the feed t...

Page 26: ...Check that the parting strips are intact and replace if necessary EVERY SIX MONTH 1000 h 6 Slightly grease the chains see lubrication table in the handbook 7 Clean and check the support rollers of the cylinder 8 Check that the crank is working 9 Check that the electrical connections are shut off on the supply terminal 10 Clean the whole suction device 11 Check the heating elements wires and connec...

Page 27: ... suction device G Clean the cover filter with suction device G Clean the inner gas burner with suction device G Check the sight of the ceramic plates joints and change them if necessary EVERY THREE YEAR 6000 h G Clean the fluff filter with suction device G Clean the cover filter with suction device G Clean the ceramic plates with suction device G Change the high temperature joints made of mineral ...

Page 28: ...OK 0905 3 6 6 Maintenance CAUTION For an optimal service of your ma chine execute this instructions at regular intervals and according to the frequency of use SAFETY Any repairing or maintenance opera tion should be carried out by a specia list ...

Page 29: ...he side casing with the key Do not touch the screws A which serve as a link with the casing a screw in each cais son Unscrew and remove the scews B Careful do not touch the screws C which are used for the joint of the finger protection device Now you can lift up the upper casing in order to access to the detaching cords After the intervention hinge the upper casing down reset and tighten the screw...

Page 30: ...e end of the new band Rotate the cylinder using the handle Unstaple the ends of the old and the new band and staple the two ends of the new band together Do the same for the other bands Replace the feed tray CAUTION The tension of the ironing bands was adjusted in the factory with the machine hot Never retension the bands Their tension must be as low as possible just enough to drive them since exc...

Page 31: ...y Deposits of washing powder or lime must be removed as soon as they start to affect the quality of the ironing The use of VERY FINE saddle grinder ONLY is recommended grain 180 or Scotch Brite 3M BFB AM THIS SHOULD BE RUBBED IN THE SAME DIRECTION AS THE LINEN IS PASSED THROUGH THE MACHINE Should the machine be stopped for a long period in order to avoid any oxidation of the cylin der a sheet impr...

Page 32: ...nts list Components Manufacturer Type AG standard Certificate No Manual shut off valve IVR 45 GCO AS 4617 6022 Gas Pressure limit device Dungs GW 50 A6 AS 4628 6062 Combination control Honeywell VR 4605 A1039B AS 4624 5913 Electronic flame safeguard including ignitor Honeywell S4560 C 1061 EN 298 AS 4625 AS4622 Class 2Ca 4639 Jointing material Loctite 55 AG 208 6007 Flue gas pressure limit device ...

Page 33: ...01103042 Page Notice Date OPERATING HANDBOOK 0606 8 6 6 Maintenance This page is left blank on purpose ...

Page 34: ...ctrocution Explanation of graphic symbols An exclamation mark inside an equilateral triangle offers the user important advice about usage servicing and hazardous conditions This symbol warns the user that there are me chanisms inside the machine which can be dan gerous The protective housing must be in place during use This symbol warns the user of the presence of high temperatures which could cau...

Page 35: ...r oxygen Bleaching allowed only oxygen Do not bleach Dry or water The circle symbolizes dry or cleaning water cleaning Normal dry cleaning with perchloroethyl solvent of hydrocarb Mild dry cleaning with Perchloroethyl solvent of hydrocarb Normal dry cleaning with solvent of hydrocarbon Mild dry cleaning with solvent of hydrocarbon Do not dry clean Normal water cleaning Mild water cleaning Very mil...

Page 36: ...or l 1 gal 277 41 cu in gallon U S A 1 gal 3 785 33 dm3 or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm2 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2 O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 00...

Page 37: ...RTER EP150 CARTER EP220 EQUIVIS 22 MOLYCOTE 44 PATE DX GEVAIR SP SUPER MOS 2 GEAROPAL GM 65 ISO 150 GEAROPAL GM 75 ISO 220 HYDROPAL HO 110 HM 22 GRL ULTRA VULCAIN GMO LHT C AEROSYN DURAGEAR BL DURAGEAR BL SH 44 N MULTI PURPOSE GREASE MOLY ANTAR SILUB P 01103042 Page Notice Date OPERATING HANDBOOK 7 Appendices MACHINE LUBRICATION USES Rolling bearings Bearings Rolling bearings Bearings hight temper...

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