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I02-244 User & maintenance manual

Version 02

(translation of the original manual)

TLM2000 ITS 24 V

Version tracking:

Version

Date

Description of modifications

Prepared by

Approved by

07/08/17 Initial

O. CELARD

M. MALEO

14/09/17 Modification of stopper reference and

security instructions

O. CELARD

M. MALEO

23/01/18 Precision on motor wiring

O. CELARD

M. MALEO

18/09/18 2015 edition of ISO 9001 and 14001

standards: deletion of expired
certificates

S. MAIRET

Summary of Contents for ITS24V

Page 1: ...Modular transfer system 24 Volts ITS TLM 2000 User maintenance manual I02 244 Translation of the original manual version 03 ...

Page 2: ...ption of modifications Prepared by Approved by 00 07 08 17 Initial O CELARD M MALEO 01 14 09 17 Modification of stopper reference and security instructions O CELARD M MALEO 02 23 01 18 Precision on motor wiring O CELARD M MALEO 03 18 09 18 2015 edition of ISO 9001 and 14001 standards deletion of expired certificates S MAIRET S MAIRET ...

Page 3: ... 3 2 Stopper 4 3 3 Positioning unit 5 3 4 Double cam 6 3 5 Derivation 7 3 6 Workpiece carrier 8 4 Maintenance 9 4 1 Belts wear 9 Regularly verify visually the state of the belt and especially the welding area 9 4 2 Passageways of workpiece carriers 9 4 3 Pins 9 4 4 Wear of the belt guide 9 4 5 Transfert parts 10 4 6 Stoppers 10 4 7 Positioning unit 11 4 8 Double cam 12 Clean all double cams 12 4 9...

Page 4: ... electrical stoppers 24 10 2 Wiring of the control box of the stoppers 25 10 3 Connectic required to wire the doubles cams and derivations 26 10 4 Wiring of the control box of the double cam 24V or derivation 24V 28 11 Responsability 30 12 Customer service 30 13 Appendix 31 13 1 Maintenance schedule 31 13 2 Quality and environmental commitment ISO certifications 32 ...

Page 5: ... of elcom transfers 2006 42 CE directive related to machine systems 73 23 CE directive related to electrical equipment Elcom company provides monitoring and quality recognized by the ISO 9001 certification Regarding the environment respect elcom company is also ISO 14001 certified 1 3 Applications Les éléments de transfert linéaire TLM 2000 ITS24V sont prévus pour le déplacement et le positionneme...

Page 6: ...ansfer or nearby use tension setting of the belt do not slide your hand between the belt is the support to prevent from any accident During the manipulation or using of the working transfer line be careful of pinching areas indicated by this pictogram 1 6 Motor s safety instructions In the case of a power failure the motor relay must fall restarting the engines will be gradual and cycled with the ...

Page 7: ...nsfers documentation 2 TECHNICAL CARACTERISTICS Maximum weight on workpiece carrier 10 kg except workpiece carrier Maximum weight accumulation on stopper 50 kg for a maximum stretch of 3 meters Electric tension alimentation for motors Direct 24 V Power consumption by motors C 0 no load P 10W C load in kilograms C 35Kg 20W P 50W Installed power for this equipment 220 V 150 W Emission sonore 80 dB M...

Page 8: ... in perfect condition 3 2 Stopper 1 lace the stopper right in the middle of the two profiles of the system 2 Put the workpiece carrier in contact of the stopper 3 Adjust the presence detection range Move the sensor support to align the sensor with the cam of the workpiece carrier the sensor must pass 1 When the sensor returns to 0 the stop back into the groove of the workpiece carrier Sensor suppo...

Page 9: ...rsion 03 translation of the original manual of TLM2000 ITS 24 V Page 5 of 32 3 3 Positioning unit 1 Place the stopper right in the middle of the two profiles of the system 2 The presence detection range is preset Presence detector range ...

Page 10: ...I02 244 User maintenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 6 of 32 3 4 Double cam See overall drawing and assembly N 120 21 000 E ...

Page 11: ...I02 244 User maintenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 7 of 32 3 5 Derivation See overall drawing and assembly N 120 07 000 E ...

Page 12: ...on of the original manual of TLM2000 ITS 24 V Page 8 of 32 3 6 Workpiece carrier 1 Check the function of the springs and the pins under the workpiece carrier 2 Check that no part goes over the lower surface of the workpiece carrier 4 Pins Stopper groove ...

Page 13: ...elt and especially the welding area 4 2 Passageways of workpiece carriers The friction of the pins while operating can make some marks appear Those marks may over the long term require the part replacement 4 3 Pins Pins are sensitive to wear especially if the load is heavy Wear can be noticed as soon as a loss of efficiency in the guiding of the workpiece carrier 4 4 Wear of the belt guide Belt gu...

Page 14: ...lation of the original manual of TLM2000 ITS 24 V Page 10 of 32 4 5 Transfert parts Every 200 hours Remove dust from the whole system Use the product réf 800 00 003 polish plastique Air Industry 2101 4 6 Stoppers Every 5 000 hours Clean all stoppers ...

Page 15: ...1 of 32 4 7 Positioning unit Every 1 000 hours Clean and lubricate guiding shafts Take off the index plate Rep 1 by unscrewing the CHC M4 Rep 2 Clean and lubricate the guiding shafts Rep 5 grease reference 800 00 002 Tool needed Hex keys To reassemble please follow the instructions in reverse order 1 2 5 ...

Page 16: ...f 32 4 8 Double cam Every 5 000 hours Clean all double cams 4 9 Derivation Every 5 000 hours Clean all derivations 4 10 Other elements of the transfert Other elements do not require a specific maintenance A regular visual control is advised to check if there is no broken components and to control wear parts ...

Page 17: ... the transfer system Switch off the machine Disconnect the wires of the drive to replace Take off the mechanical part Rep 13 between the transmission bloc and the drive motor support fixed by 2 srews CHC M5 Rep 14 see picture below Tool needed Hex keys Drive motor documentation http img ebmpapst com products datasheets VDC34915K4B00 1454904 pdf 14 13 Drive motor reference 150 50 251 ...

Page 18: ...l manual of TLM2000 ITS 24 V Page 14 of 32 Take off the carter fixed by 4 screws CHC M5 Rep 9 Loosen the screw CHC M6 Rep 8 to ensures the tension of the belt Loosen the 2 screws CHC M6 Rep 10 fastener the drive motor support Rep 7 Take off the belt 9 Carter 8 10 7 Belt ...

Page 19: ...anslation of the original manual of TLM2000 ITS 24 V Page 15 of 32 Take off the pulley Rep 5 blocked by a screw M4 Rep 6 Take off the drive motor fixed by 4 screws CHC M5 Rep 11 To reassemble please follow the instructions in reverse order 5 6 11 ...

Page 20: ... OF INDEX UNIT 24V Shut down the machine that integrate the transfer system Switch off the machine Disconnect the wires of the drive to replace Take off the drive motor support Rep 21 fixed by 4 screws CHC M6 Rep 22 see picture below Tool needed Hex keys Release the drive motor and its support downwards 21 22 Drive motor reference 120 64 255 ...

Page 21: ...ual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 17 of 32 Take off le drive motor support Rep 8 fixed by 4 screws CHC M5 Rep 7 Reassembly To reassemble please follow the instructions in reverse order 8 7 ...

Page 22: ...of 32 7 CHANGEOUT THE DRIVE BELT Removing the caches cut the old drive belt and put in place the new drive belt See the chapter 7 of the notice I02 121 Notice d utilisation et maintenance TLM 2000 Anglais for the put in place and the welding of the drive belt Cache to remove Cache to remove Drive belt path ...

Page 23: ...following pins PIN 12 Connected to the 24 V PIN 3 Speed of 9m min IN1 wired on the 24V PIN 4 Speed of 12m min IN2 wired on the 24 V PIN 3 4 Speed of 16 m min Vitesse d avance de 16 m mn câblé sur le 24 V PIN 1 Wired on the 24 V for pulling Right position drive motor or for pushing Right position drive motor PIN 2 Wired on the 24 V for pulling Left position drive motor or for pushing Left position ...

Page 24: ...r a start or in case of emergency stop 6 INPUT IN E6 24V DC for power supply and ok for control Permanent 7 GND 8 GND WHITE BLACK 9 OUTPUT OUT S1 Position OK 10 OUTPUT OUT S2 Motor not connected failure 11 OUTPUT OUT S3 Rotation OK for the motor 12 OUTPUT OUT S4 Motor failure GREEN CONTROL WIRES YELLOW WHITE BLUE GREY ORANGE BLACK BROWN PURPLE RED Information Each time you turn on the power wait 5...

Page 25: ...I02 244 User maintenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 21 of 32 Program Install the software with file Setup_DCmind Soft_V_Elcom msi ...

Page 26: ...I02 244 User maintenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 22 of 32 ...

Page 27: ...I02 244 User maintenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 23 of 32 ...

Page 28: ... small controlling box of the stopper The other extremity of these cables might be with a connector M12 or wired directly according to the cabling required on the project Note each small control box is equiped on the left side by two connectors M12 Male 4 pins The lower connector is used to pilot the stopper The upper connector is used for the position detection system of the stopper Note the exte...

Page 29: ...nance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 25 of 32 10 2 Wiring of the control box of the stoppers Two connecteur M12 5 poles PILOT connection PILOTAGE DETECTION SYSTEM connection ...

Page 30: ...nnectic required to wire the doubles cams and derivations To wire the double cam 24V or a derivation 24V you ll need Two extender M8 pins with a connector male and a connector female straight or elbow It makes the connection between the double cam or derivation and the controlling box Double cam log in Derivation log in ...

Page 31: ...er extremity of this cable might be with a connector M12 or wired directly according to the cabling required on the project Note each small control box is equiped on the left side by two connectors M12 Male 4 pins The lower connector is to control the stopper by an automat PLC The upper connector is to control the stopper by a bus BUS Note the extension cables are not delivered by Elcom Wiring PLC...

Page 32: ...tenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 28 of 32 10 4 Wiring of the control box of the double cam 24V or derivation 24V Wiring schematic PLC for a double cam or a derivation ...

Page 33: ...I02 244 User maintenance manual Version 03 translation of the original manual of TLM2000 ITS 24 V Page 29 of 32 Wiring schematic FIELD BUS for a double cam or a derivation ...

Page 34: ...y malfunction if some spare parts have been used without the validation of elcom Elcom reserves the right to make improvements and technical modifications without any further notice 12 CUSTOMER SERVICE Do not hesitate to contact us for any question or advice We will be glad to assist you Téléphone 33 0 4 74 43 99 61 Email elcom elcom fr Address 1 rue Isaac Asimov ZAC de la Maladière 38300 Bourgoin...

Page 35: ...e Maintenance of the modular transfer system TLM 2000 ITS 24V Frequency Action Component Chapter 200 hours Dusting Transfer system elements 4 5 500 hours Control Belts Belt guide Workpiece carrier 4 1 1000 hours Clean and lubricate Positioning unit 4 7 5000 hours Clean Double Cams 4 8 5000 hours Clean Derivations 4 9 5000 hours Clean Stoppers 4 10 ...

Page 36: ...fications Our company is recognized according to the following ISO standards and their respective evolutions since our first certification Quality Management through ISO 9001 since 2002 Environmental Management through ISO 14001 since 2013 All our current certificates are available for download in French English and German on our website http elcom automation com ...

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